Stock Rod DOC
Stock Rod DOC
Stock Rod
Submitted by
Fox Controls
Siemens System House
August 2010
Functional Design Specifications Ver.1.0
Document Details:
Revision Details
CHANGE APPROVAL
REVISION DATE
DESCRIPTION OF CHANGE DATE
Contents
1 INTRODUCTION.....................................................................................................................................................IV
1.1 PURPOSE ...................................................................................................................................................................IV
1.2 SCOPE.......................................................................................................................................................................IV
1.3 STOCK ROD DETAILS....................................................................................................................................................V
1.4 STOCK ROD DRIVE/MOTOR SPECIFICATIONS....................................................................................................................V
1.5 WORKING PHILOSOPHY ...............................................................................................................................................VI
1.6 ELECTRICAL DRAWING................................................................................................................................................VI
1.7 DRIVE PARAMETERS & LOGIC......................................................................................................................................VI
Functional Design Specifications Ver.1.0
1 Introduction
ISPAT Metalics india Ltd, has decided to upgrade the electrical system of the stock rod for Blast furnace.
In this context,ISPAT has invited Fox Controls to design, build and deploy the electrical control
System for stock rod project.
1.1 Purpose
This document lists down and explains the hardware detail , Working philosophy,Electrical diagram and
Stock rod control scheme by using Drives.
1.2 Scope
This scope of work covers the engineering, commissioning of Drives and testing of the electrical system of
Stock rod. The Existing Slip ring induction motor to be used by shorting the Rotor resistance. All the
hardware supplied by ISPAT. The Drive mounted on existing control panel and additional contractor used
for Drive bypass scheme (Electrical drawing attached in Annexure-1).
- Engineering of drive panel with Master drive VC to interface with existing system.
-
- Software development of technology features in Drive.
o Drive Interfaces with Existing PLC control system
o Speed / Torque controlled operation
Annuxure-1
FOX SOLUTIONS
73, DHANUDYOG INDUSTRIAL ESTATE
PIPARIA, SILVASSA-396191
Ph. No. (0260) 3252663, (0253)-6618100
END CLIENT
REVISION 0B
Prep. SVT Client: ISPAT METTALICS INDIA LTD,DOLVI Description: MCC PANEL FOR STOCK ROD Sales Ref.: FOX/1011/MOR026 =DRV +C1
Date 30.04.2010 Item No.: Qty.: SHEET 1
End Client:
Ckd. SVT Work: SIEMENS MASTERDRIVE CUVC
Consultant: Details: TITLE PAGE W.O.: FOLLOW +DRV/1
Issue Remarks Name Date Date
1 2 3 4 5 6 7 8
/ L1
/ L2
/ L3
1 3 5
-Q22
5-10AMP I> I> I>
2 4 6
C D
1.2 1.2
-PE2
-G1 U1 V1 W1 PE1 1 3 5
MASTERDRIVE CUVC .7 -PE
1 3 5
15KW,34A .7
/3.2 6SE7023-4EC61 -K103 -Q23
1.7 / -C C /2.4 2 4 6 I> I> I>
1.6-2.4AMP
U2 V2 W2 PE2 2 4 6 -X68 1 2
1.7 / -D D
U1 V1 W1
1 3 5
-K66
FOR LIFTING U1 V1 W1
2 4 6
U1 V1 W1
X0 4 5 6
+4C-X1 10 7
R251 M
R252 11 8 M
R253 12 9
3~ -M23 3~
-M22 +4G
+4G
-PE BRAKE -PE
2.5 KW
MOTOR
Prep. SVT Client: ISPAT METTALICS INDIA LTD,DOLVI Description: MCC PANEL FOR STOCK ROD Sales Ref.: FOX/1011/MOR026 =DRV +DRV
Date 30.04.2010 Item No.: Qty.: SHEET 1
End Client:
Ckd. SVT Work: SIEMENS MASTERDRIVE CUVC
Consultant: Details: MASTERDRIVE POWER DIAGRAM W.O.: FOLLOW 2
Issue Remarks Name Date Date
1 2 3 4 5 6 7 8
13 13
-K103 -K101
.4 14 .3 14
13
-K102
.4 14
A1 A1 A1
-K101 -K102 -K103
220Vac A2 220Vac A2 220Vac A2
/L
Prep. SVT Client: ISPAT METTALICS INDIA LTD,DOLVI Description: MCC PANEL FOR STOCK ROD Sales Ref.: FOX/1011/MOR026 =DRV +DRV
Date 30.04.2010 Item No.: Qty.: SHEET 2
End Client:
Ckd. SVT Work: SIEMENS MASTERDRIVE CUVC
Consultant: Details: CONTROL LOGIC W.O.: FOLLOW 3
Issue Remarks Name Date Date
1 2 3 4 5 6 7 8
UP
DOWN
DRIVE ON
DRIVE TRIP
BREAK OUTPUT
13 13
-R1 1- -R2 1- X2 -K43 -K54
-H1 14 14
1+ 1+ GREEN X1
-G1
/1.3 -X101:1 2 3 4 5 6 7 8 9 -X102:15 16 17 18 -X9:1 2 -X101:10 11
P24 M24 DIO1 DIO2 DIO3 DIO4 DI5 DI6 DI7 + - + - P24 M24 RS485P RS485N
INT 24VDC BI-DIRECTIONAL DI/DO 24VDC DI Analog Input1 Analog Input2 EXT RS485
INPUT: 24VDC, 10mA 24VDC, 10mA DIGITAL 0..±10V Rin=60KΩ 0..±10V / 0-20mA
24VDC INPUT 24VDC INTERFACE
OUTPUT: 24VDC, 20mA 11bits + sign, 11bits + sign,
PMU
P10 N10 + - + - . . . X300
. . .
-X103:23
24
25
26
27
28
29
30
-X102:13 14 19 20 21 22 . . .
MASTERDRIVE
15KW
Prep. SVT Client: ISPAT METTALICS INDIA LTD,DOLVI Description: MCC PANEL FOR STOCK ROD Sales Ref.: FOX/1011/MOR026 =DRV +DRV
Date 30.04.2010 Item No.: Qty.: SHEET 3
End Client:
Ckd. SVT Work: SIEMENS MASTERDRIVE CUVC
Consultant: Details: MASTERDRVE CUVC W.O.: FOLLOW
Issue Remarks Name Date Date
Functional Design Specifications Ver.1.0
Annexure-2
Page 1
Sheet1
Page 2
Sheet1
Page 3
Sheet1
Page 4
Sheet1
Page 5
Sheet1
Page 6
Sheet1
Page 7