PROJECT NAME: EPCC 07 Package – Dual Feed Cracker

Block for Rajasthan Refinery Project (RRP) of M/s HRRL,

BARMER, RAJASTHAN, INDIA

L&T- CHIYODA LIMITED

Title: Pump Datasheet and Performance Curve for Tag No: 129‐P‐2121 A/B Rev. No.: 04

Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 Page No.: 1 of 7

OWNER : HPCL RAJASTHAN REFINERY LIMITED (HRRL)

PMC : ENGINEERS INDIA LIMITED (EIL)
UNIT : 129
PMC JOB NO. : B224 – EPCC07
L&T JOB NO. : HRRL/PO/2021/01 Rev01
Equipment Tag : 129-P-2121 A/B
Equipment Description : AROMATIC SUMP PUMP
Vendor Name : KSB LTD
Vendor P.O. No. : Refinery/75000-92480/MMH PO
Vendor Document No. : F9974656952 -300-PDS

DOCUMENT SUBMISSION STATUS – REVIEW STATUS ‐ EIL

L&T/VENDOR
L&T EIL
DOC. CATEGORY:
(USE TICK MARK)  CODE 1 – NO COMMENTS. PROCEED WITH  CODE 1 – NO COMMENTS. PROCEED WITH
MANUFACTURE / FABRICATION / MANUFACTURE / FABRICATION /
 R  I CONSTRUCTION AS PER THE DOCUMENT. CONSTRUCTION AS PER THE DOCUMENT.
 CODE 2 – PROCEED WITH MANUFACTURE /  CODE 2 – PROCEED WITH MANUFACTURE /
ISSUED FOR FABRICATION / CONSTRUCTION AS PER FABRICATION / CONSTRUCTION AS PER
COMMENTED DOCUMENT. REVISED COMMENTED DOCUMENT. REVISED
DOCUMENT REQUIRED. DOCUMENT REQUIRED.
 CODE 3 – DOCUMENT DOES NOT CONFORM TO  CODE 3 – DOCUMENT DOES NOT CONFORM TO
 INFORMATION BASIC REQUIREMENTS AS MARKED. RESUBMIT BASIC REQUIREMENTS AS MARKED. RESUBMIT
FOR REVIEW FOR REVIEW
 REVIEW
 CODE R – DOCUMENT IS RETAINED FOR  CODE R – DOCUMENT IS RETAINED FOR
 CONSTRUCTION RECORDS. PROCEED WITH MANUFACTURE / RECORDS. PROCEED WITH MANUFACTURE /
FABRICATION FABRICATION
 AS BUILT
 CODE V – VOID  CODE V – VOID

SB/VGK/SJ MER SB/VGK/SJ 02.08.22

NAME DISCIPLINE SIGN. DATE NAME DISCIPLINE SIGN. DATE
Documents approved subject to condition that stated details, design, makes etc. in this document comply fully to project specification, vendor list and with no deviation. It Code-1 / Code-R approval from L&T / EIL does not absolve the Vendor from fulfilling
is Supplier’s responsibility to bring all deviation to L&T notice for due redressal with EIL. If any non-compliance observed on this document at later stage by L&T, EIL or the contractual requirements as per P.O and its attachments. Vendor to ensure
HRRL during construction or format handover process, Supplier has to comply the specification requirement, without any cost and /or time implication to Purchaser”. complete compliance to contractual requirements.

04 Reissued for Review NM YSL PGH 30‐07‐2022

03 Reissued for Review
NM YSL PGH 01‐07‐2022
02 Reissued for Review
NM YSL PGH 07-04-2022
01 Reissued for Review
11-12-2021
NM YSL PGH
00 Issued for Review 21-08-2021
NM YSL PGH
Revision Prepared Reviewed Approved Approved
Description
No. by by by Date

ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY L&T AND INFORMATION CONTAINED IS PROPERTY OF HPCL RAJASTHAN REFINERY LTD. IT SHALL NOT BE USED FOR
ANY PURPOSE OTHER THAN FOR WHICH IT WAS SUPPLIED. CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION
 PROJECT NAME: EPCC 07 Package – Dual Feed Cracker
Block for Rajasthan Refinery Project (RRP) of M/s HRRL,
BARMER, RAJASTHAN, INDIA

L&T- CHIYODA LIMITED

Title: Pump Datasheet and Performance Curve for Tag No: 129‐P‐2121 A/B Rev. No.: 04

Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 Page No.: 2 of 7

REVISION HISTORY SHEET

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

00 21‐08‐2021 ‐‐ Issued for Review.

01 11‐12‐2021 ‐‐ Reissued for Review.

02 07‐04‐2022 ‐‐ Reissued for Review.

03 01‐07‐2022 ‐‐ Reissued for Review.

04 30‐07‐2022 ‐‐ Reissued for Review.

ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY L&T AND INFORMATION CONTAINED IS PROPERTY OF HPCL RAJASTHAN REFINERY LTD. IT SHALL NOT BE USED FOR
ANY PURPOSE OTHER THAN FOR WHICH IT WAS SUPPLIED. CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION
 Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 3of 7
Document No.
CENTRIFUGAL PUMP B224-125-80-43-DS-1003
(VERTICAL- SPP) Rev. A
Format Rev.2 Issue Date-22/10/2014
(VS1 or VS4 TYPE) Page 1 of 6
1 GENERAL
2 Project: : Dual Feed Cracker Block for Rajasthan Refinery Project (RRP) EIL Job No.: B224
3 Owner: HRRL Site: BARMER, RAJASTHAN
4 Purchaser: L&T Unit: BTX Extraction Unit Unit No.: 129
5 Item No.: 129-P-2121 A/B Service: Aromatic Sump Pump
6 No. Reqd: Working: 1 Standby: 1 Parallel Operation Required:  Yes  No
7 Applicable to  X Proposal  Purchase  As Built
8  Scope, option & Info. specified by purchaser  Info. Required from & option left to vendor. Vendor to cross  the selected option.
9 Driver: motor Quantity: 1W+1S Driver Supplied & Mounted By: 
 Pump Mfr.  Other
10 OPERATING CONDITIONS (Refer Process Package)
11 Liquid Handled AROMATIC HYDROCARBONS Capacity (m3/hr): Min/Nor/Rated: 40/40
12 Pumping Temperature (°C) Min./Nor./Max: 40 / 120 Discharge Pressure (kg/cm²,A): g 11.709
13 Specific Gravity at P.T. 0.857 Suction Pressure: Nor./ Max. (kg/cm²A): g 0.226/3.7
14 Vap. Pressure at P.T. (kg/cm²,A): 0.242 Diff. Pressure (kg/cm²) @ Rated Capacity: 11.484
15 Viscosity at P.T. (cP): 0.495 cP Diff. Head (m) @ Rated Capacity: 134.0
16 Corr./Eros. Caused by: NPSH Available (m): 11.548
17 MANUFACTURER'S SPECIFICATIONS
18 Pump Manufacturer: KSB LIMITED KSB SO NO: 9974656952-300 Model No.: WKB 65-4
19 CONSTRUCTION Bowl Head Calculations: (m) (Rem.-8)
20 Pump Type: VS1 Differential Head at Discharge Flange: 134.0
21  Vertical Sump(VS4) Or Turbine(VS1)  Submerged Motor Diff. Between Minimum Liquid Level/
22  Vertical Double Casing Minimum Submergence Level and bottom of 4.955
mounting plate (whichever is higher):
23  Single Volute  Double  Diffuser
24 Casing Connections:  Vent Volute
 Drain  Gauge Thickness of Mounting Plate: 0.105
25 Line Shaft: Diff. Between Mounting Plate Level and
26  Open  Enclosed Discharge. Flange Centreline/Top of Flange: 0.16
27 Shaft Dia. (mm): 35 No. of Shaft Segments: NOTE 1 Friction losses in Suction Strainer: 0.1
28 Spacing between Shaft Guide Bushing (mm): MAX 900 mm Friction losses in Column/Discharge Pipe: 0
29 Coupling: Make Rathi Total (Bowl) Differential Head (m): 139.32
30 Type: Flexible metallic
31 Non-spark Guard:  Yes  No PERFORMANCE
32 Line Shaft Coupling Type: Proposal Curve No. Q-129-P-2121 AB-D
33  Threaded  Muff-Type Visc. Corr. Factor: C 1 CQ 1 CH 1
34 Column Type:  Threaded  Flanged NPSH Reqd. (Water) (m): 2.19 F/L Speed (rpm): 2955
35 Column NB (mm): 100 No. of Col. Segments: 7 No. of stages: 4
36 Nozzles Size ANSI Rating Facing Position Efficiency (%): 54.82
37 Suction Rated BKW(0% Tol.) (kW): 22.83
38 Discharge 80 300 RF SIDE Max. BKW rated. Imp. (kW): 27.82
39 [Link] (mm) Max:## Rated: ## Min: ## Type: Closed BKW @ MCF(Sp. Gravity=1.0): 20.42
40 Guide Bushing: Material: A276 316+MY10K No. 4 Rec. Driver Rating (kW): 30
41 Guide Bushing Lubrication: Max. head rated imp.(m): 150.3
42  Pumpage / Self  Oil  Other Cap @ BEP(m3/hr): 56.4
43  No Pre-lubrication Required MCF (m3/hr):Stable 16.9 Thermal
44 Driver Half cplg. mtd. by:  Pump Mfr.  Others M.A.W.P @ 15°C/P.T./Design Temp.(kg/cm²,G): 42/34/29.7
45 Packing: Not Applicable Size: No. of rings: Hydrostatic Test pressure (kg/cm²,G): 63 @AMBIENT
46 Mech. Seal: Make EBIL Rotation facing coupling end:  CW 
 CCW
47 Model: $$ API Code: $$ Seal flush/ Quench plan: 23 + 52 Material: SS316L
48 Mounting Plate:  Yes  No Fnd. Bolts:  Yes  No C.W. Plan: M Material: CS
49 Mtg Plate Gasket:  Yes  No Mntg. Bolts:  Yes  No Ext. seal flush fluid: NA LPM: kg/cm²G/ °C
50 Motor Mtg Stool: Yes  No Seal Buffer fluid: TURBINOL 32 5 to 8 LPM ATM kg/cm²G/ AMB °C
@
51 Balancing Device:  Yes  No Ext. quench fluid: NA LPM: kg/cm²G/ °C
@
52 Suction Strainer:  Yes No Material: SS304 C.W. Reqmt. 60 LPM: 4.5 kg/cm²G/ 34°C
@
53 Type: Pot type Mesh Size: 100 mesh Thrust (kg) Up: NA Max. Min.
@
54 Thrust (kg) Down: NA Max. Min.
55 NOTES: 1 - 1 X PUMP SHAFT, 1 X DRIVE SHAFT , WEIGHT DATA:
56 6 INTERMEDIATE SHAFT Weight of the Pump (kg): A
57 ## SUCTION IMPELLER-185/185/170 Weight of the Mounting. Plate (kg):B
58 STAGE IMPELLER-185/165.2/165 Weight of the Mounting. Stool (kg):C
59 Weight of the Driver (kg):D :320
60 $$ :C2A2A235261 , BTTIN , Total Weight of the Pump Unit (kg): A+B+C+D = 1520 kg
61 Seal type :H75VKP- 55- AQ2KMG, H75P-40-AQKMG
62

Page 17848 of 22455

 B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3007
Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 34of
of 7
Document No.
CENTRIFUGAL PUMP B224-125-80-43-DS-1003
(VERTICAL- SPP) Rev. A
Format Rev.2 Issue Date-22/10/2014
(VS1 or VS4 TYPE) Page 1 of 6
63 SHOP INSPECTION & TESTS (EACH PUMP)Inspection and testing is as per approved ITP-B224-EPCC07-LT-MER-PO92480-QD-9003
64 Witness Observe Witness Observe
65  Shop Test / Inspection    NPSH Test / Min. Submergence Test  
As Reqd.  Per spec. Mandatory
66  Material Certificates    Dismantle Insp. & Re-assembly after Test (Rem. 11)  
67  Hydrostatic    Visual, dimension and skid completeness check  
68  Performance/Sound Level    Check for direction of rotation of pump.  
69 Materials Class (API 610): Rem.10 S6
70 Materials: MOC ASTM Grades AUXILIARY PIPING INTERFACE CONNECTIONS
71 Casing (External) S A216 GR WCB (All interface conn. shall be termntd. with a flng. block valves)
72 Impeller C A743GR CA6NM Size Rating(ANSI) Facing
73 Inner Case parts A743GR CA6NM Lantern Ring Inlet/Outlet NA NA NA
74 Sleeve Packed / Stuffing Box S Ext. flush fluid Inlet/Outlet NA NA NA
A216 GR WCB
75 Sleeve Seal SS316 Seal PLAN 23 VENT /DRAIN 3/4"/ 3/4" #300 SWRF
76 Casing wear ring -BHN CR HARD 400 Seal pot vent/ drain 3/4"/ 3/4" #300 SWRF

77 Impeller wear ring 50(Min.) 1.4024.19 ASTM EQ-A276 TP 410Casing vent/ drain NA NA NA
78 Shaft Driver A276TY410 CONDH C.W Inlet/ Outlet 1.1/2" #150 SWRF
79 Shaft Intermediate A276TY410 Base plate drain (only
80 Shaft Pump flanged) NA NA NA
A276TY410
81 Column / Column Flange A105+A106 GR B Steam Inlet/Outlet for Jacket
82 Mounting Plate A105
83 Discharge Pipe A516 GR 70
84 Throttle Bush Carbon (seal)
85
86 Legend: I-Cast Iron; B-Bronze; S-Carbon Steel; C-11 to 13% Chr Stl; h-Hardened; f-Faced; K-SS 304; L-SS 316; X-AISI 410
87  Driver suitable for Pump starting with open Discharge Valve condition.
88 Applicable Specification: API 610, EIL STANDARD SPECIFICATION, Job Specifications.
89 REMARKS: 1) Maximum allowable casing working pressure shall not be less than 18.7kg/cm²g @ 200 °C.
90 2) Down Stream Design Pressure is 18.7kg/cm²g. The same shall not be exceeded in any circumstance.
91 3) This pump item is to be installed in Vessel (Vessel item no. ___________).
V-2117
92 4) Accessories & Instrumentation shall be as per approved makes only. Noted
93 5) Guide bush (line shaft) bearings to be suitable for dry-running & start-up. Noted
94 6) Discharge pressure is supposed to be indicated at the pump discharge flange located above mounting plate. Vendor should calculate
the bowl head based on the installation depth of the pump. Calculations for arriving at the bowl head shall be furnished along with the data
sheet. Pump Max. Shut off Pressure shall be calculated at pump shut off head corresponding to total (bowl) differential head at rated
impeller diameter and rated speed. Noted
95 7) The dimensions for the mounting plate, bolting, gaskets etc. shall be as per the following standards.
For Sizes ≤ 24 inches: ASME B16.5, For Sizes > 24 inches: ASME B16.47 Series B. Noted 24" CI 150 RF ASME B16.5
96 8) Pump vendor shall furnish during the detailed engineering, the filled in datasheet along with the Dimensional Details (Sheet 3-6 is for
VS1 type pump & VS4 type pump), bowl head calculations, based on vessel/pit [Link]
97 9) Performance / Characteristics curves of the pumps shall be furnished by the bidder along with datasheet. Noted
98 10) MOC shall be as specified in process package. Noted
99 11) Dismantle Inspection of pump after performance test shall be applicable only in case of abnormality in mechanical behavior Noted
100 (such as excessive noise & vibration, bearing temperature rise, etc.) during performance test.
101 12) Studs/ bolts (wetted) shall be of SS-316. Noted
102 13) Minimum submergence is to be advised by Vendor and must be ensured that it is within boot. Noted
103 18) The pump mounting plate shall be of standard thickness. The thickness of mounting plate shall be not be less than the flange thickness
specified in ASME B 16.5 / ASME B 16.47 Series B as a minimum or as required by vendor whichever is higher. Noted
104 19) Material of construction for mounting flange/plate shall be SA 105/SA 516 GR 60/70. Material of construction for Mounting fasteners
shall be SA – 193 Gr B7 / SA – 194 Gr. 2H. Noted
105 20) This is a typical datasheet. The same is to be duly filled in by vendor/contractor. Contractor shall review/ approve and then shall submit
this datasheet, along with PMC approved process datasheet, for PMC review. Noted
106
107 21)Shop inspection & test (each equipment) Inspection and testing is as per approved ITP DOC NO: B224-EPCC07-LT-MER-PO92480-
108 QD-9003

22) Coupling model:25(250) III/IV , Spacer length:250 mm, Coupling rating: 2.40 KW @100 RPM
23) Performance testing tolerance shall be as per EIL spec. 6-41-0006 and tender requirement.
24) Surface preparation and painting details are in line with project specifications Please refer Painting procedure:
DOC NO: B224-EPCC07-LT-MER-PO92480-GN-9015
25) Pump shall be provided with auto start / stop facility. High / low liquid level in sump shall start / stop Pump A. Pump B shall start / stop if
liquid level is higher / lower than desired while pump A is in operation.

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Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 5of 7

26)Hazardous area classification : Zone 1Gas group IIA/IIB T5

27)Specific speed: 33015 USC Units

28)Suction specific speed:8539 US unit

29)Sound pressure level will be less than or equal to 85 dBA @1m from equipment skid.

30)For Seal flushing Plan 52, requirement of Pressure transmitter for High-pressure alarm and level transmitter for high-level alarm with
respect to vapour pressure of pumping liquid and flare back pressure (pressure high = 3 kg/cm2 g.)

31)DP type Level transmitter provided for plan 52 -to check the level .(level alarm low and high)

32)For seal flushing Plan 52, buffer liquid filling system (Hand pump with Aux. reservoir provided with plan 52 also filling connection provided
for buffer liquid filling

33)Thrust bearing details:

Bearing number: QJ 312 C3
Type of lubrication: J tube type
ISO Grade for lubricant:ISO VG 46 (SAE 20)
Provision for Purge mist lubrication is provided.

34)Pump is in benzene service.

35)Frequency of operation : 6 starts per day during intermittent draining operation.

36)Pump shall be designed,built and tested as per API 610,11th edition.

 Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 6of 7

129-P-2121 AB

. _____129-V-2117___

813
749.3
560
100
315
NA
440
1755
3655
NA
5460
5555
5180
280
95
160
225
NA
7200
80

H1

H2

H3

H5 H4
H6

Mini. Submergence
H11
H10

H8
H7

Page 17850 of 22455

Doc. No.: B224‐EPCC07‐LT‐MER‐PO92480‐DS‐3008 7of 7

Proposal Performance Curve

KSB Ref. SQ15004700140 Project RAJASTAN REFINERY PROJECT Curve No.

Rated Point
Item No. 129-P-2121 AB Pumped Liquid AROMATIC HYDROCARBONS Flow m³/hr = 40.00
Pump Type & Size WKB 65/4 Specific Gravity 0.86 Head m= 134.00
o
No. of Stages 4 Temperature 40.00 ( C) NPSHR m= 2.19
Speed, RPM 2955 Viscosity 0.50 (cP) Power([Link].=0.857) kW = 22.83
MAX BKW :27.82 KW fQ= 1 fH= 1 fn= 1 Calculated Efficiency % : 54.82
Motor KW: 30 KW

Allowable operating range

200 70
Max Dia. Preferred operating
range Bowl Efficiency
180
60
160 Rated Dia.
Efficiency
140 Bowl Head 50
Differential Head m

Efficiency %
120
Min Dia. 40
100
30
80

60 20

40
10
20

0 0
0 10 20 30 40 50 60 70 80
Capacity m³/hr

40 3.00
35 NPSHR 2.50
30
2.00
25
20 1.50
Power

Power
kW

15
1.00
10
0.50
5
0 0.00
0 10 20 30 40 50 60 70 80
Q min :16.9 Capacity m³/hr BEP:56.4

Impeller Diameter (mm) approx.

Suc Stg Shutoff Head 150.3 m NSS 8539
Max. 185.0 185.0 BEP Flow 56.4 m³/hr (USGPM, ft, rpm)
Rated 185.0 165.2 Pref. Oper. Region 39.5 to 62 m³/hr
Min. 170.0 165.0 Allow. Oper. Region 16.9 to 67.7 m³/hr Date 08-07-2021
WKB Selection Program R07 25-06-2020