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The document outlines a project involving structural design, focusing on a chiller plate with materials including steel (S 235, S 355) and concrete (C25/30). It includes detailed analysis of beams, columns, anchors, and welds, along with load effects and checks for various components, all of which have been deemed satisfactory. Additionally, it provides manufacturing operations and code settings relevant to the design calculations.

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Safy Elbana
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3 views12 pages

Connection

The document outlines a project involving structural design, focusing on a chiller plate with materials including steel (S 235, S 355) and concrete (C25/30). It includes detailed analysis of beams, columns, anchors, and welds, along with load effects and checks for various components, all of which have been deemed satisfactory. Additionally, it provides manufacturing operations and code settings relevant to the design calculations.

Uploaded by

Safy Elbana
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project:

Project no:
Author:

Project data
Project name
Project number
Author
Description
Date 27-Oct-25
Design code EN

Material
Steel S 235, S 355
Concrete C25/30

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Project item Plate

Design
Name Plate
Description Chiller
Analysis Stress, strain/ simplified loading

Beams and columns


β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
COL 1 - CON1(HEA220) 0.0 0.0 0.0 -100 0 111 Node

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Cross-sections
Name Material
1 - CON1(HEA220) S 235

Cross-sections
Name Material Drawing

1 - CON1(HEA220) S 235

Anchors
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M12 5.6 M12 5.6 12 500.0 113

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Load effects (equilibrium not required)


N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 COL 0.0 0.0 -131.0 0.0 0.0 0.0

Foundation block
Item Value Unit
CB 1
Dimensions 200 x 220 mm
Depth 200 mm
Anchor M12 5.6
Anchoring length 70 mm
Shear force transfer Anchors

Check

Summary
Name Value Status
Analysis 100.0% OK
Plates 0.0 < 5.0% OK
Anchors 61.1 < 100% OK
Welds 30.4 < 100% OK
Concrete block Not calculated
Buckling Not calculated

Plates
Thickness σEd εPl σcEd
Name Material Loads Status
[mm] [MPa] [%] [MPa]
COL-bfl 1 S 235 11.0 LE1 163.9 0.0 29.8 OK
COL-tfl 1 S 235 11.0 LE1 127.7 0.0 0.0 OK
COL-w 1 S 235 7.0 LE1 196.4 0.0 0.0 OK
SP1 S 355 12.0 LE1 55.4 0.0 70.7 OK
STIFF1a S 355 8.0 LE1 129.9 0.0 0.0 OK
STIFF1b S 355 8.0 LE1 130.0 0.0 0.0 OK
STIFF1c S 355 8.0 LE1 70.4 0.0 0.0 OK
STIFF1d S 355 8.0 LE1 70.4 0.0 0.0 OK

Design data
fy εlim
Material
[MPa] [%]
S 235 235.0 5.0
S 355 355.0 5.0

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Symbol explanation
εPl Strain
σEd Eq. stress
σcEd Contact stress
fy Yield strength
εlim Limit of plastic strain

Overall check, LE1

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Strain check, LE1

Equivalent stress, LE1

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Anchors
NEd VEd Utt Uts Utts
Shape Item Loads Status
[kN] [kN] [%] [%] [%]
A1 LE1 10.9 0.2 61.1 1.4 37.3 OK

A2 LE1 0.0 0.2 0.0 1.3 0.0 OK

A3 LE1 10.9 0.2 61.1 1.4 37.3 OK

A4 LE1 0.0 0.2 0.0 1.3 0.0 OK

Design data

NRd,s VRd,s
Grade
[kN] [kN]
M12 5.6 - 1 17.9 12.6

Symbol explanation
NEd Tension force
VEd Resultant of shear forces Vy, Vz in bolt
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear
NRd,s Design tensile resistance of a fastener in case of steel failure - EN1992-4 - Cl. [Link]
VRd,s Design shear resistance in case of steel failure - EN1992-4 - Cl.[Link].1

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Welds (Plastic redistribution)


Throat th. Length σw,Ed εPl σ⏊ τ|| τ⏊ Ut Utc
Item Edge Loads Status
[mm] [mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
COL-bfl 1 STIFF1a ◢5.0◣ 106 LE1 78.1 0.0 -35.8 12.5 -38.1 21.7 19.2 OK
◢5.0◣ 106 LE1 109.3 0.0 -57.6 -18.4 50.4 30.4 28.8 OK
COL-w 1 STIFF1a ◢5.0◣ 188 LE1 56.7 0.0 -0.1 -27.6 -17.6 15.8 14.0 OK
◢5.0◣ 188 LE1 64.1 0.0 12.3 35.3 -8.6 17.8 14.7 OK
COL-tfl 1 STIFF1a ◢5.0◣ 106 LE1 36.2 0.0 -13.3 10.7 -16.2 10.0 6.4 OK
◢5.0◣ 106 LE1 46.8 0.0 7.8 -25.8 6.9 13.0 7.5 OK
COL-bfl 1 STIFF1b ◢5.0◣ 107 LE1 109.3 0.0 -57.6 18.3 -50.5 30.4 28.8 OK
◢5.0◣ 107 LE1 77.9 0.0 -35.7 -12.4 38.0 21.7 19.2 OK
COL-w 1 STIFF1b ◢5.0◣ 188 LE1 64.1 0.0 12.2 -35.3 8.6 17.8 14.7 OK
◢5.0◣ 188 LE1 56.7 0.0 -0.1 27.6 17.6 15.8 14.0 OK
COL-tfl 1 STIFF1b ◢5.0◣ 107 LE1 46.9 0.0 7.8 25.8 -6.9 13.0 7.5 OK
◢5.0◣ 107 LE1 36.1 0.0 -13.3 -10.7 16.2 10.0 6.4 OK
COL-bfl 1 STIFF1c ◢5.0◣ 106 LE1 41.7 0.0 18.0 -10.7 18.9 11.6 8.2 OK
◢5.0◣ 106 LE1 28.1 0.0 -25.1 -7.3 0.3 9.7 5.7 OK
COL-w 1 STIFF1c ◢5.0◣ 188 LE1 29.5 0.0 -17.0 -2.1 13.7 8.2 4.3 OK
◢5.0◣ 188 LE1 32.4 0.0 14.4 -3.6 16.4 9.0 4.0 OK
COL-tfl 1 STIFF1c ◢5.0◣ 106 LE1 26.8 0.0 -21.3 -7.2 6.1 8.2 4.5 OK
◢5.0◣ 106 LE1 25.8 0.0 24.5 -3.8 2.8 9.5 5.7 OK
COL-bfl 1 STIFF1d ◢5.0◣ 107 LE1 28.2 0.0 -25.2 7.3 -0.4 9.7 5.7 OK
◢5.0◣ 107 LE1 41.6 0.0 18.1 10.6 -18.8 11.5 8.2 OK
COL-w 1 STIFF1d ◢5.0◣ 188 LE1 32.5 0.0 14.4 3.6 -16.4 9.0 4.0 OK
◢5.0◣ 188 LE1 29.5 0.0 -17.0 2.1 -13.8 8.2 4.4 OK
COL-tfl 1 STIFF1d ◢5.0◣ 107 LE1 25.8 0.0 24.5 3.8 -2.8 9.5 5.7 OK
◢5.0◣ 107 LE1 26.8 0.0 -21.3 7.3 -6.0 8.2 4.5 OK

Design data

βw σw,Rd 0.9 σ
[-] [MPa] [MPa]
S 235 0.80 360.0 259.2

Symbol explanation
εPl Strain
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σ Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization

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Buckling
Buckling analysis was not calculated.

Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

SP1 P12.0x200.0-220.0 (S 355) 1 M12 5.6 4

STIFF1 P8.0x106.5-188.0 (S 355) 4 Double fillet: a = 5.0 1604.0

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 235 5.0 7.1 1604.0

Anchors
Length Drill length
Name Count
[mm] [mm]
M12 5.6 93 70 4

Drawing

SP1

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P12.0x220-200 (S 355)

STIFF1

P8.0x188-106 (S 355)

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COL, CON1(HEA220) - Bottom flange 1:

Code settings
Item Value Unit Reference
γM0 1.00 - EN 1993-1-1: 6.1
γM1 1.00 - EN 1993-1-1: 6.1
γM2 1.25 - EN 1993-1-1: 6.1
γM3 1.25 - EN 1993-1-8: 2.2
γC 1.50 - EN 1992-1-1: [Link]
γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
Friction coefficient - concrete 0.25 - EN 1993-1-8
Friction coefficient in slip-resistance 0.30 - EN 1993-1-8 tab 3.7
Limit plastic strain 0.05 - EN 1993-1-5
Weld stress evaluation Plastic redistribution
Detailing No
Distance between bolts [d] 2.20 - EN 1993-1-8: tab 3.3
Distance between bolts and edge [d] 1.20 - EN 1993-1-8: tab 3.3
Concrete breakout resistance check None EN 1992-4: [Link] and [Link]
Use calculated αb in bearing check. Yes EN 1993-1-8: tab 3.4
Cracked concrete Yes EN 1992-4
Local deformation check No CIDECT DG 1, 3 - 1.1
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1
Geometrical nonlinearity (GMNA) Yes Analysis with large deformations for hollow section joints
Braced system No EN 1993-1-8: [Link]

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