SUDAMA Dairy, Porbandar DCMPU Ltd.

Industrial Area GIDC Porbandar

Porbandar-360577
360577

Industrial visit for T.Y [Link] Students (Chemistry) at 2025

20 - 26

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 A Project of a visit
at
Sudama Dairy [Link]

SUPERVISOR
Kadachha Pradip

ACADEMIC YEAR
2025 – 26

Department of Chemistry

SMT V M CHANDERA ARTS COLLEGE - LOEJ

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Student of [Link] sem-6 Academic year: 2025 - 26

No. Name of Students Student ID No

1 Solanki Hetakshi M. 2023017566

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 SMT V M CHANDERA ARTS COLLEGE - LOEJ
CERTIFICATE
This is to certify that the following students of
Smt V M Chandera College, Porbandar has
coordinal prepared industrial project report of
SUDAMA DAIRY PVT LTD
to obtain knowledge about industrial practice.
This project Forms a part of the term work of
BSc Sem VI Chemistry students.
This project report has been prepared under my guidance.

NAME Roll No
1) Solanki Hetakshi M. 2023017566

Mentor Examiner Sign.

Akash Shah
Date:

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 ACKNOWLEDGMENT
The purpose of visiting an industry is to provide us with valuable
information regarding Bachelor of Science and working of industrial unit.

We convey our deepest gratitude to Supervisor Pradip Kadachha a

Who really guided us and helped to prepare such a good report. We are
thankful to Bhakta Kavi Narsinh Mehta University.

Date:- / /2026

Place:- SMT V M Chandera College

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 INDEX
No. Topic Name

1. Company Profile

2. Introduction

3. Objectives

4. Potential Areas

5. Beneficiaries

6. Machine Used in Chilling Process

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 COMPANY PROFILE

~Company Name :Sudama Dairy

~Business type : Milk procurement
~Process: Chilling Process
~No. of Employees: 60-80 Employees

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 [Link]

The Indian dairy industry is contributing significantly to the country's

economy, besides improving the health standard by increasing the
nutritional value of the food. India occupies first position in the world
having a total bovine population of 288 million compared to the world's
total bovine population of 1420 million. As per 1992 livestock census, the
country has about 62.90 million breed able cows and 42.46 million breed
able buffaloes.

There has been a major improvement in milk production which

increased from 17 million tones in 1951 to 74.7 million tonnes during 1998-
99 and the growth was maximum between 1980 and 1990. Uttar Pradesh,
Punjab, Madhya Pradesh, Rajasthan, Maharashtra, Gujarat, Andhra
Pradesh, Haryana, Tamil Nadu and Bihar contributed to the extent of 85
percent of the total milk production in the country. Today, India is number
one producer of milk in the world. The present per capita availability of
milk is 212 gms as against the ICMR recommendation of 250 gms.

Recognizing the importance of the sector, the notable programmes

taken up by GOI are key village schemes, intensive cattle development
projects, crossbreeding projects through bilateral assistance, operation flood
programme and technology mission. In 1970 under the aegis of National
Dairy Development Board, "Operation Flood" programme was launched to
modernize the dairy sector and flood the 4 metro cities with milk from dairy
cooperatives. By the end of September, 1999, 82000 village milk producers
cooperatives were organised through 102 lakh farmers and with an average
rural milk procurement of 13.13 million liters per day. Another step was
taken in 1988, to augment rural income by launching Technology Mission
on Dairy Development (TMDD), which aims at applying modern
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technology to improve productivity, reduce costs of operation and thus
ensure greater availability of milk and milk products with the liberalization
of the Indian economy in 1991, the dairy sector too was delicenced.

However, on June 9, 1992 GOI notified Milk and Milk Products

Order (MMPO), according to which, a dairy handling more than 10000
liters of milk per day or 500 MT milk solids per annum need to be
registered. The registering authority shall be an officer of the State
Government or Union Territory in respect of units handling upto 75000
liters/day, or 3750 MT of milk solids per annum, where the entire milkshed
of the unit lies within a State / Union Territory. In case of those units,
which are handling more than 75000 liters of milk per day or 3750 MT of
milk solids per annum, the registering authority is Department of Animal
Husbandry and Dairying ,Ministry of Agriculture, Govt. of India, New
Delhi.

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2. Objectives

The financial assistance is extended for purchase of bulk milk

coolers with the following objectives.
To enhance the keeping quality of milk and also to avoid economic
losses to farmers due to spillage/sourage of milk.
To produce improved quality products for export as well as to meet
the domestic requirements.
To reduce the transportation cost by regulating transportation of the
milk on alternative days and also through reduction in expenditure on
purchase and maintenance of cans.

3. Potential Areas

Bulk Milk Cooling Units were introduced by the Milk Cooperative

Unions of Kaira, Baroda and Mehsana districts in Cooperative Sector and
in private sector by Dynamix Dairy in Maharashtra and Nestle in Punjab.
The scheme has potential to finance in almost all the operation flood
programmed (OFP) districts and also to some extent in non- OFP districts.

4. Beneficiaries

Village Milk Cooperative Societies of Cooperative Milk Union or

Milk Collection Centres of private Dairies.

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Machine Used to Chilling Process

 Weidge Boul
 BMC(Bulk Milk Cooler)
 Indi fosse Machine
 BR Machine(Butyro Refract meter)
 Gerbur Machine
 Centrifugation Machine

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Weidge Boul:-

 A milk can is coming via Conveyer Belt to Weidge Boul.

 1 milk can= 40 Liter
 It is tested by grader.
 Weidge Boul is used to Weight a milk.

A Milk is Transfer Via inlet Pipe (Motor) to BMC.

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BMC- Bulk Milk Cooler:-

A BMC is like some type storage it stores 5000 Litre and There are 4
BMC in this Dairy.
 Raw milk producers have a choice of either open (from 150 to 3000
litres) or closed (from 1000 to 10000 litres) tanks. The cost can vary
considerably, depending on manufacturing norms and whether a new
or second hand tank is purchased.

 Milk silos (10,000 litres and plus) are suitable for the very large
producer. These are designed to be installed outside and adjacent to
the dairy, all controls and the milk outlet pipe being situated in the
dairy.

Storage:-

1 BMC = 15000 Lit

4*15000 =60000 Lit

 Raw Milk is cool at (23˚ to 27˚ c )

Cold at (2.8˚ c ) at 5-6 Hours.

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BMC(Bulk Milk Cooler)
 There are two primary methods of cooling milk entering the
bulk tank, each with its own advantages and

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Disadvantages:-
The tank capacity and type will depend on herd size, calving pattern,
frequency of milk collection, required milk quality, energy and water
availability and future plans for development.

Bulk tank cleaning systems:-

There are two primary methods of cleaning bulk tanks, via manual
scrubbing or automatic washing. Both methods generally use four steps to
clean the tank: preprinting with water to wet the surface and rinse off
remaining milk residue washing with hot soapy water rinsing with water to
remove the soap final sanitizing rinse with an approved bulk tank sanitizer
solution

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Manual Scrubbing:-

Manual scrubbing requires the bulk tank to have large hinged covers
that can be lifted open to permit easy access to the interior surfaces of the
tank. It tends to be much more thorough than automatic methods since it
permits the tank to be carefully inspected during the washing process. If
the tank is not found to be cleaned well enough, a troublesome area can be
given additional cleansing attention.

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 Storage of Milk: Importance and Methods of Cooling!

Importance:-
Milk drawn from a healthy cow is sterile but it contains bacteria that
have entered the teat canal through the teat opening. They are pushed out
during milking process. The number of bacteria varies from animal to
animal. For milk contains greater number of bacteria than stripping.
 Milk gets easily contaminated with dirt, bacteria and odours. Milk
furnishes an excellent medium for the growth of bacteria,
particularly when not properly cooled. They produce chemical
changes rendering it unpalatable.

 Pathogenic bacteria can also very well multiply in milk. Therefore,

milk may serve as a medium for dissemination of infectious diseases.
Hence the quality and conditions of production of milk can be judged
on the basis of microbial contents.

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 Summary guidelines for extended storage of milk

 If tank is operating correctly, most milk will be cooled inappropriate

time
 Slow initial cooling is not advised, tank specification must be correct
 Fast cooling rate is necessary, avoid high blend temperatures
 Milk temperature should reach ~ 4.5°C within 30 min of milking
 Plate cooling helps (35oC reduced to 18°C approximately)
 Accurate temperature control during storage (3-4°C)
 Excellent hygiene from teat to tank and low SCC.

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Indifoss Machine:-

 Indifoss Machine is used to Detect Oil is Miscible to milk.

 Indifoss Machine- Urea+NH3 have been used.

Indifoss Machine

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 BR (Butyro Refractometer) Machine:-

 Butyro meter is a Measuring Instrument used to measure fat content

in Milk or Milk Products in general.

 This Machine is used to detect Impurities in milk.

 BR Machine –

10 ML Solution + 10 ML Acid + 1-2 Drops of Alcohol

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BR Machine

1. If Ratio is between = 40 to 43 Than the Milk is Normal.

2. If > 43 – Impurity of Oil
3. If < 40 – Low BR (Impurity of Oil)

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Butyrometer Gerbur Machine:-

 The method used in the determination is Gerber's method as

invented by Swiss Chemist Nicklaus Gerber.

 This Machine is also used to check the impurity.

Gerbur Machine

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Now the Most useful Process in Chilling Process.
RMV- Richest Messel Value
(Centrifugation Machine)

 This Machine is used to some type of addltation in Milk.

In this Process we used Centrifugation Machine.
 There are Three Types of Process in RMV:
 Safonification
 Distillation
 Titration

1. Safonification:
In this Process,
We used,
 [Link] + NaOH
 2. 5 gm GHEE and put into to Centrifugation Machine.
If Value, > 28 than the milk is normal < 28 than the milk is
addlation.

RMV:-
 Definition:-
Amount of NaOH is Required to Neutralized Water soluble fatty
acid Present in 5 gm GHEE under a Specific Condition.

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2. Distillation:
In this process we uses ,

Water + H2So4 —> Heat(condenset)

3. Titration:
At above process the solution is titrate against Milk
And we got Burette Values.
 If the value is 28 or more than 28 than the milk is Normal, and If
Less than 28 than the milk is addlation.

This is the Whole Process of chilling of Milk after this whole process is
over than it Exports to AMUL Dairy Gandhinagar.

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 Future Plans
 To start new BMC unit with larger capacity at porbandar city to
increase effectiveness of the organization and serve our customers
more efficiently.

 Start packaging and manufacturing plant under the brand name

‘AMUL’ at porbandar district.

 To establish cattle feed plant with large capacity production at best

quality cattle feed.

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 Clients are Saying

“All the benefits from the Indian government that are supposed to be reach
to the milk producers, are Effectively Managed by ‘Sudama Dairy”
-Subhash Joshi(village society chairman)

“They simply care more than any other union I’ve worked with. as a result
of our profit gained much more than the previous yearts.”
-Devshi Rathod(Farmer & milk Producer)

“it is better to born as a cow or buffalo at here in porbandar then a human

being as they take are taken care and cured much better by the ‘Sudama
Dairy’.”
-Shobhana Odedra(Farmer & milk Producer)

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