DCHP Module 5
DCHP Module 5
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DEPARTMENT OF CIVIL ENGINEERING
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Design & Construction of Highway Pavements
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Module 5
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Pavement Construction
Quality Control & Evaluation
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Pavement evaluation is a technique used to
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assess the condition of the pavement with
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respect to
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1. Structural safety
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have knowledge about
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1. Types of failures in pavement
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2. Causes of pavement failure
3. Inspection methods SY
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4. Maintenance requirement of pavement
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A. Alligator Cracking
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B. Fatigue Cracking
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2. Rutting
3. Local Depression SY
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4. Potholes
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5. Bleeding
6. Shoving & Swelling
Department of Civil Engineering 4 PESITM - Shivamogga
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Causes
1. Poor quality surface course
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2. Tensile stresses at base of
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surface course
Remedies SY
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1. Overlay
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Causes
1. Poor quality of construction
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2. Shrinkage of asphalt
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concrete
SY 3. Poor subgrade
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Remedies
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1. Crack Sealing
2. Proper sub surface drainage
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Causes
1. Poor quality of construction
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2. Shrinkage of asphalt
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concrete
3. Poor subgrade
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Remedies
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1. Crack Sealing
2. Proper sub surface drainage
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N
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Causes Remedies
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Causes
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1. Settlement in lower layers
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2. Improper Construction
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1. Surface patch / Overlay
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2. Stabilization of subgrade
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Causes
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1. Continued deterioration
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2. Poor Surface Quality
Remedies SY
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1. Surface patch
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2. Injection
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Causes
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1. High asphalt content
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2. Excessive sealant for surface
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treatment
Remedies
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1. Overlay
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2. Spalling of concrete
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3. Pumping
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4.
5.
Fatigue cracking
Shrinkage cracking
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6. Faulting
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Causes
1. Poor construction practice
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2. Chemical impurities
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3. Improper surface finish
Remedies SY
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1. Overlay
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Causes
1. Wheel load repetitions
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2. Improper joint construction
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3. Higher stress at edges and
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Remedies
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Causes
1. Excessive or very heavy load
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2. Improper pavement
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thickness
3. Voids in subgrade
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Remedies
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1. Sufficient thickness
2. Proper sub surface drainage
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Causes
1. Load repetitions
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2. Varying weather conditions
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3. Age effect
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1. Uniform thickness
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Causes
1. Hydration of concrete
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2. Improper Construction
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3. Ambient temperature
Remedies SY
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1. Proper Curing
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2. Use of admixtures
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Causes
1. Relative settlement
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2. Improper and uneven compaction
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SY Remedies
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1. Reinforced joints
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2. Grinding
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Unevenness of the road surface represented in
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terms of mm per km
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Roughness is measured using 5th wheel bump
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integrator
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C
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Assembly consists of a single tyre wheel
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It is mounted with the help of a metal rectangular
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frame U
Springs are provided for suspension
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unevenness
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The wheel assembly is towed to a jeep
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The jeep travels at a standard speed of 32kmph
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Bumps corresponding to the length of travel is
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recorded and displayed
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C
N
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8170kg rear axle load
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Dual wheel truck is positioned at the specified
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point
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Truck is driven at a speed of 8-10 meters per
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the dial gauge readings are recorded.
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Test has to be carried out at a temperature of
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3-30oC
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Based on the dial gauge readings, deflection is
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calculated
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whether the pavement is being overloaded.
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FWD may be built as an attachment and towed
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by a vehicle or may be constructed over a vehicle
itself.
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C
N
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pavement
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300mm diameter circular plate is used for highway
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pavement and for Airport pavements 450mm diameter
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Deflection sensors are mounted at some specific
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intervals of 0, 200, 300, 450, 600, 900, 1200 &
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A typical GPR unit
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consists of
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Control Unit U
Antenna
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Power supply
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2. Granular sub base
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3. Cement treated sub base
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4. Wet Mix Macadam (WMM)
5. Hot Mix Asphalt (HMA) SY
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6. Dry Lean Concrete (DLC)
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Materials
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Soil Survey & Investigations
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Acceptable Limits SY
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Construction & Maintenance
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C
N
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C
N
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subgrade construction
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Materials from swamps marshes and bogs wetland
Organic soils OL, OI and OH
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Materials susceptible to spontaneous combustion
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Materials with salts that results in leaching of
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embankment
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Materials with Sulphate (SO2) exceeding 0.5% by mass
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The size of coarse materials in the mixture shall not
exceed 75mm
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For embankments and 50 mm when placed in
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subgrade
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Following test results / data to be submitted 7 days before
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the commencement of subgrade construction
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Soil classification test data
CBR Report SY
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compacted to a minimum of 98% of MDD
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When the difference between the top of subgrade and
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ground level is less than 0.3m, 100% relative density to
be achieved
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Subgrade work shall not commence until the density of
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1. Spreading and Moisture control
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2. Compaction
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3. Compaction Equipment
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4. Control strips Roller passes
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1. Soil Classification as per BIS 1489
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A. Sieve Analysis
(Wet sieve analysis except for cohesion less soils)
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B. LL, PL and PI as per IS2720
2. Standard Proctor Test
SY One test from each source
for one km length
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3. Free Swell Index test
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4. Deleterious Content
A. Organic matter content by loss on ignition method
B. Total soluble sulphate content
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5. CBR test (soaked or unsoaked as One test per km
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specified) Comprising testing of 3 specimens
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6. Moisture Content
SY At least 3 tests daily
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At least 3 tests daily
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drainage
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Materials used in GSB are
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Natural sand
Moorum SY
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Gravel
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Crushed stone
Brick metal (or a combination of above)
Department of Civil Engineering 46 PESITM - Shivamogga
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Climate LL PI Remarks
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<35 <10
>1000mm to 1msa
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Annual rainfall
<1000mm
<40 SY <15
Design Traffic up
to 1msa
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Design Traffic
All Areas <25 <6
> 1msa
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2. Spreading & Compaction
A. For a compacted layer thickness of 100 mm a static smooth wheel
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rollers of 80 -100 kN shall be used
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B. For a compacted layer thickness of 225 mm, the compaction shall be
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done by means of vibratory roller of minimum 80-100 kN static
weight
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3. Rolling Operation
A. Each roller pass shall uniformly overlap not less that 1/3rd of the track
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Stabilization is a process of increasing the strength
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and stability of a material with the help of stabilizer
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Cement and lime are widely used stabilizers in
construction industry SY
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A smaller stabilizer content of 2-3% is used to
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increase the CBR
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A slightly higher stabilization of 7-10% is used to
increase strength SY
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1. Type of Soil
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2. Quantity of Cement
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3. Quantity of Water
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4. Mixing, Compaction & Curing
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5. Use of Admixtures
Department of Civil Engineering 51 PESITM - Shivamogga
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Type of Test Frequency
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One test for each lot
(if used for pre-treatment)
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2. Unconfined Compressive Strength Test One test on a set of 3 specimens
(IS:4332 Part 5) per Km Length
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3. Pulverization of Soil
At least 3 tests daily, well spread
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2. Shrinkage characteristics
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3. Volume changes resulting from temperature or
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moisture variations
4. The subgrade restraint
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5. Stiffness and creep of the stabilized material
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crushed graded aggregates and granular material, like,
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graded coarse sand are mixed with water and rolled to
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a dense mass on a prepared surface
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WMM construction is an improvement upon the
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Sl. No. Test IS Code Requirements
40 percent
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1 Los Angeles Abrasion Value
(Maximum)
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IS:2386 (Part IV)
30 percent
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2 Aggregate impact ValueU (Maximum)
indices (Maximum)
12 percent
4 Soundness test (Sodium Sulphate) IS:2386 (Part V)
(Maximum)
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N
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1. Weather & Seasonal Limitations
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2. Preparation of Surface
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3. Provision of Lateral Confinement of Wet Mix Layer
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4. Preparation of Mix & Spreading
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5. Compaction
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Sl.
Test Requirements
No.
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1 Gradation One test per 500 m3
subjected to minimum 2 tests per day
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2 Plasticity Index
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3 Moisture Content Prior to Compaction One test per 250 m3
One test per 2000 m2
4 Density of Compacted Layer
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subjected to minimum 4 test per day
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Any of the following types of cement may be used with
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the approval of the Engineer
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1. Ordinary Portland Cement (OPC) IS:8112, IS:12269
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2. Portland Pozzolana Cement ((PPC) IS:1489 (part 1)
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The concrete mix shall be proportioned with 14:1 Aggregate
–Cement Ratio with OPC & 12:1 with PPC or PSC
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The minimum cementitious materials content shall not be
less than 140 kg/cum of concrete SY
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Optimum moisture and density shall be established by
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15-30 % of Ground Granulated Blast Furnace Slag or 25-50 %
by weight of cementitious material may be used
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The fly ash shall conform to IS:3812 (Part 1 ), and granulated
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blast furnace slag shall conform to 1S:12089
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Ordinary Portland Cement content shall not be less than 100
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kg/m3 of concrete
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The average compressive strength of each consecutive group
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of 5 concrete cubes shall not be less than 7 MPa at 7 days.
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In addition, the compressive strength of any individual
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2. Transporting
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3. Placing
4. Compaction SY
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5. Joints
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6. Curing
Department of Civil Engineering 64 PESITM - Shivamogga
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Paving quality concrete is the surface course used in
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rigid pavement construction
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It is a highly durable and high load bearing pavement
surface SY
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design strength may be used
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i) Ordinary Portland Cement IS:269 (43 Grade and 53 Grade)
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ii) Portland-Pozzolana Cement IS:1489 (Part 1)
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iii) Portland Slag Cement, IS:455
iv) Composite Cement (blended cements)
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Minimum cement content shall be 360 kg/m3 for all type of
cements
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The OPC content, however, shall not exceed 450 kg/m3 of
concrete SY
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When fly ash is used, cement content may be 310kg and if
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material ratio of the concrete mix shall be 0.40
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The superplasticizers conforming to IS:9103-1999 are
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generally desirable for road works and the quantity of
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admixtures shall be determined by trials
The slump in the range of 20 to 30 mm for concrete laid
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with slip form paver and 40 to 60 mm for concrete laid
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requirements
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i) Improve workability
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ii) Extension of setting time
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iii) Air entrainment U
Admixtures should not have any adverse effect on the
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Mineral admixture may be used in any of the following
proportion of replacement
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i) Fly ash up to 25 percent
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ii) Ground granulated blast furnace slag up to 50 per cent
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iii) Silica fume up to 10 percent
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Percentage Passing for
IS Sieve Designation
Grading Zone I Grading Zone II Grading Zone III
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10 mm 100 100 100
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4.75 mm 90-100 90-100 90-100
2.36 mm 60-95
SY 75 - 100 85 - 100
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1.18 mm 30 - 70 55 - 90 75 - 100
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600 micron 15 - 34 35 - 59 60 - 79
300 micron 5 - 20 8 - 30 12 - 40
150 micron 0 - 10 0 - 10 0 - 10
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C
N
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The ambient temperature above 35oC, relative humidity below
25 per cent and/or wind velocity of more than 15 km/h
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constitute conditions necessitating precautions to be taken
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When concrete is likely to be subjected to freezing and
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thawing the use of air entraining agent is mandatory
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There are four types of joints in CC Pavement (As per IRC: 57)
1. Expansion joint: Expansion joint provides the space into
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which pavement can expand thus relieving compressive
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stresses due to expansion and inhibiting any tendency
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towards buckling of concrete slabs
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C
N
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There are four types of joints in CC Pavement (As per IRC: 57)
2. Contraction joint: Contraction joint relieves tensile
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stresses in the concrete and prevents formation of
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irregular cracks due to restraint in free contraction of
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concrete. Contraction joints also relieve stresses due to
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warping
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C
N
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There are four types of joints in CC Pavement (As per IRC: 57)
3. Longitudinal joint: Longitudinal joint relieves stresses
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due to warping. These are commonly used for dividing the
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pavement into lanes when width of the slab becomes
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more than 4.5 m
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C
N
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There are four types of joints in CC Pavement (As per IRC: 57)
4. Construction Joint: Construction joints are provided
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whenever day’s construction operations start and
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stops/ends. These are full depth joints. It may also be
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provided where paving stops for more than half an hour
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The minimum frequency of sampling of concrete shall
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be one sample per 150 m3 (or part thereof) of concrete
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Each sample shall comprise of 3 test specimens of
beams SY
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The mean strength determined from any group of 4
consecutive samples at 28 days should exceed the specified
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characteristic flexural strength by at least 0.3 MPa.
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The strength of any sample is not less than the specified
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characteristic flexural strength by 0.1 MPa
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The mean strength determined from any group of 4
consecutive samples at 28 days should exceed the specified
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characteristic Compressive strength by at least 3 MPa.
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The strength of any sample is not less than the specified
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characteristic compressive strength by 1 MPa
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