FLEX I/O Thermocouple/RTD/

Millivolt Input Module

Catalog Numbers 1794-IRT8,1794-IRT8XT

User Manual Original Instructions

FLEX I/O Thermocouple/RTD/Millivolt Input Module User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you
install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained
personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which
may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.
These labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential
Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory
requirements for safe work practices and for Personal Protective Equipment (PPE).
The following icon may appear in the text of this document.

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the
movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such terms and
making changes to our products and content. Please excuse the use of such terms in our content while we implement these changes.

2 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Table of Contents

Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1
Overview of FLEX I/O and Your Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Thermocouple, RTD, and Millivolt The FLEX System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Types of Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Input Module
What the FLEX I/O Input Module Does . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The FLEX I/O Module in a Logix Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Physical Features of Your Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 2
Install Your FLEX I/O Input Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Module Before You Install Your Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Series A and Series B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mount on a DIN Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mount on a Panel or Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mount the FLEX I/O Module on the Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connect Wiring to the FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Identify RTD Wire Pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3
Configure Your FLEX I/O Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
with RSLogix 5000 Software Add and Configure the FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 4
Read and Write Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maps for the FLEX I/O Module Configure Your Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Configurable Options and Their Effect on the Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Options that Affect All Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Options that Affect Each Group of Four Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Sensor Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Read Data From the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Map Data for the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Block-transfer Read and Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Series A Functionality in a Series B Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 3

Table of Contents

Chapter 5
Calibrate Your Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
When and How to Calibrate Your FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibrate Your Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Read and Write Words for Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Gain Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Current Source Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cold Junction Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Channel Loop Compensation Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Appendix A
Troubleshoot the Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Module Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Appendix B
Electronic Data Sheet (EDS) Files Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Updating EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
EDS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Appendix C
Program Your Module with PLC Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Family Processors Enter Block Transfer Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PLC-2 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PLC-3 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PLC-5 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PLC-5/250 Family Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Appendix D
Resolution Curves for Type B Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Thermocouples Type E Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Type C Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Type J Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Type K Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Type R Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Type S Thermocouple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Type T Thermocouple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Type N Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Type TXK/XK(L) Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Preface

About This Publication This manual is a reference guide for the FLEX™ I/O Thermocouple, RTD, Millivolt Input Modules. It
describes the procedures for installing, configuring, and troubleshooting your module.

Download Firmware, AOP, Download firmware, associated files (such as AOP, EDS, and DTM), and access product release
notes from the Product Compatibility and Download Center at [Link]/pcdc.
EDS, and Other Files

Summary of Changes This publication contains the following new or updated information. This list includes substantive
updates only and is not intended to reflect all changes.
Topic Page
Updated template throughout
Added inclusive terminology statement 2
Corrected wording in an Important table 18

Additional Resources These documents contain additional information concerning related products from Rockwell
Automation. You can view or download publications at [Link]/literature.
Resource Description
FLEX I/O Thermocouple/RTD Input Analog Module Installation Instructions, Information on how to install the Thermocouple/Millivolt Input Modules (1794-IRT8, 1794-IRT8XT).
publication 1794-IN050
Describes how to configure and use EtherNet/IP™ devices to communicate on the EtherNet/IP
EtherNet/IP Network Devices User Manual, publication ENET-UM006 network.
ControlNet Network Configuration User Manual, publication CNET-UM001 Describes how to use ControlNet® communication modules with Logix 5000® controllers.
Ethernet Reference Manual, publication ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, [Link]/certifications Provides declarations of conformity, certificates, and other certification details.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 5

Preface

Notes:

6 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 1

Overview of FLEX I/O and Your Thermocouple,

RTD, and Millivolt Input Module

Overview This chapter provides a description of the FLEX I/O Thermocouple, RTD, and Millivolt Input module
and an overview of how it communicates with programmable controllers.

The FLEX System FLEX I/O is a small, modular I/O system for distributed applications that performs all functions of
rack-based I/O. The FLEX system contains the following components shown:

Adapter Terminal base I/O module

1794-IRT8

22
++

• Adapter – Transfers read and write configuration data to and from the I/O module.
• Terminal base – Contains a terminal strip to terminate wiring for two- or three-wire devices.
• I/O module – Contains the bus interface and circuitry that is needed to perform specific
functions that are related to your application.

The FLEX system consists of an adapter, terminal base unit, DIN rail, power supply, and adapter
cabling components. You can use up to eight terminal bases per adapter.

For detailed instructions on how to set up and install your module, see Install Your FLEX I/O Input
Module on page 11.

Types of Modules The module refers to the following catalogs:

Catalog Number Voltage Inputs Description
Analog – 8 pt, 16 bit non-isolated RTD, thermocouple, and mV
1794-IRT8 24V DC 8 Input module
Analog – 8 pt, 16 bit non-isolated RTD, thermocouple, and mV
1794-IRT8XT 24V DC 8 Input module designed for extended temperature.

The module accepts up to eight thermocouple or RTD inputs. The inputs are nonisolated and are
selected with analog multiplexers. The inputs accept millivolt or resistive inputs. Default input
spans are -40.00 mV… +100.00 mV or 0.0…500.0 Ω. Fault indicators are located field side.

No switches or jumpers are used on the TC and RTD Input module. The inputs have both fixed
hardware filters and selectable firmware digital filters.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 7

Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

What the FLEX I/O Input The module is a high-speed, high-accuracy temperature and millivolt measuring module that
accepts thermocouple inputs, 2-, 3-, and 4-wire RTD inputs, and mV source inputs.
Module Does
It offers the following:
• Wire-off, overrange, and underrange detection
• Good common mode rejection
• Usage with long thermocouple wiring
• Usage with grounded or ungrounded thermocouples

The Series B version of 1794-IRT8 provides capability to work with grounded thermocouples.

Use cold junction compensators (catalog number 1794-CJC2) in thermocouple mode. Two cold
junction compensators are shipped with the 1794-IRT8.

The FLEX I/O Module in a The FLEX I/O Thermocouple, RTD, and Millivolt modules are intelligent modules that interface analog
signals with Allen-Bradley® programmable controllers through a FLEX I/O adapter.
Logix Control System
The adapter transfers data to and from the module. These transfers allow:
• The adapter to obtain input or output values and status from the module.
• Establishing the mode of operation through a process called configuration.

Figure 1 shows the flow of communication between the adapter and the I/O module.
Figure 1 - Typical Communication Between the Adapter and a Module
FLEX Adapters:
1794-ACN15
1794-ACNR15
1794-ACNR15K 1 2
1794-ADN
The adapter transfers your configuration data.
1794-AENT External devices transmit
1794-APBDPV1 analog signals to the module.
1794-ASB

Flexbus
Adapter
1794-AENT 1794-IRT8
shown TC RTD INPUT 8 CHANNEL

4
3
PWR
IN 0 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7
F F F F F F F F
The adapter receives data from the
modules and stores it in the data table.

5
The adapter determines that the transfer was made 3
without error and input values are within specified The module converts analog
range. signals into binary format and
stores these values until the
6 adapter requests their transfer.
Your ladder program can use “and/or” to move the
data (if valid) before it is overwritten by the transfer
of new data in a subsequent transfer.

7
New configuration data can be sent to the module
anytime during operation.

8 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

Figure 2 shows a broader view of how the FLEX I/O module interfaces with the different elements in
a Logix system.
Figure 2 - FLEX I/O Modules in a Logix System
PC running
controller and
Rockwell Automation
configuration software

PanelViewTM terminal

FLEX system

1794 adapter
1794 FLEX I/O module
Logix 5000 controller Bridge

Ethernet

In this example, the FLEX I/O module communicates with the controller through the adapter. The
controller can produce and consume tags. It can initiate MSG instructions that send and receive
data or configure devices. Configuration of devices and the network is done through the personal
computer running the controller and configuration software.

To learn about the prerequisites and steps to configure your FLEX I/O module using Studio 5000
Logix Designer® application(1), see Configure Your FLEX I/O Module with RSLogix 5000 Software on
page 21.

ATTENTION: The following publications provide more information about

EtherNet/IP, and ControlNet modules in a Logix 5000 system:
• EtherNet/IP Network Devices User Manual, publication ENET-UM006.
• ControlNet Network Configuration User Manual, publication CNET-UM001.

Physical Features of Your The module label identifies the keyswitch position, wiring, and module type. A removable label
provides space for writing individual designations per your application. Indicators are provided to
Module identify input fault conditions, and to show when power is applied to the module.
Figure 3 - Module Label and Indicators

1794-IRT8
Module type
Removable label
1794-IRT8
TC RTD INPUT 8 CHANNEL

Keyswitch
3
position indicator (#3)
PWR
IN 0 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7
F F F F F F F F

Power on indicator
Input designators

(1) Studio 5000 Logix Designer is the replacement for RSLogix 5000® (version 20 or later). It provides one software package for
discrete, process, batch, motion, safety, and drive-based applications.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 9

Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

Notes:

10 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 2

Install Your FLEX I/O Input Module

Overview This chapter provides you with pre-installation requirements and instructions on how to install
your FLEX I/O thermocouple, RTD, and millivolt input module.

Before You Install Before installing your FLEX I/O Thermocouple, RTD, and mV module, you must:
Your Module • Verify that a suitable enclosure is available for installation of the module, and
• Position the keyswitch on the terminal base.

ATTENTION:
• These modules do not receive primary operational power from the backplane.
You must apply 24V DC power to your module before installation. If you don’t apply
power, the module position may appear to the adapter as an empty slot in your
chassis.
• If using a Series B product to replace a Series A product, connect a wire between
terminals 39 and 48 on the 1794-TB3G or 1794-TB3GS terminal base unit. If not
connected, the Series B product defaults to Series B functionality.

Series A and Series B

Table 1 describes the differences between Series A and Series B of the FLEX I/O Thermocouple, RTD,
and mV Input modules.
Table 1 - Series A and Series B Differences
Mode 1794-IRT8 Series A 1794-IRT8, 1794-IRT8XT Series B
Between user 24V DC and user I/O;
Isolation Between user side and system side between user side and system side
Common Mode Range +4V DC +15V DC
Thermocouple Mode Wire-off When an open sensor is detected, When an open sensor is detected,
Detection data defaults to maximum value data defaults to minimum value

ATTENTION:
• In the Studio 5000 Logix Designer application, if you use a series B product to
replace a series A product, the module is accepted without an electronic key
mismatch warning.
• This is true for 1794-IRT8 and 1794-IRT8XT modules that are installed on
EtherNet/IP, ControlNet, or Remote I/O networks.
• The CJC Status bit, Read Word 9, Bit 3 are added with Firmware C release of the
1794-IRT8 Series B module.
• The CJC Status bit is turned on when the temperature between the CJCs is greater
than 6 °C but less than 12 °C.
• When this temperature difference is above 12 °C, then the CJC Alarm bits are set.
• If a CJC temperature is overrange or underrange the associated CJC Alarm bit is
set. In this condition, the CJC Status bit is not set.
• The CJC Status bit did not exist in Series A.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 11

Chapter 2 Install Your FLEX I/O Input Module

Power Requirements The wiring of the terminal base unit is determined by the current draw through the terminal base.
Verify that the current draw does not exceed 10 A.

ATTENTION:
• Total current draw through the terminal base unit is limited to 10 A. Separate
power connections may be necessary.
• Do not daisychain power or ground from the terminal base unit to any AC or DC
digital module terminal base unit.

Methods of wiring the terminal base units are shown in Figure 4.

Figure 4 - Terminal Base Wiring

Daisychain
TC/RTD/mV TC/RTD/mV TC/RTD/mV Analog
Module Module Module Module

24V DC
Wiring when total current draw is less than 10 A

Individual
Digital Input TC/RTD/mV Digital Input Digital Output
Module Module Module Module

24V DC
24V DC

24V DC
Wiring when total current draw is less than 10 A
Thermocouple, RTD, Millivolt wiring separate from digital wiring.

Combination
Analog Analog TC/RTD/mV Analog
Module Module Module Module

24V DC
24V DC

Total current draw through any base unit must not be greater than 10 A

ATTENTION: Note the following considerations for each type of wiring

configuration:
• Daisychain – All modules must be analog or Thermocouple, RTD, and mV modules
for this configuration.
• Individual – Use this type of configuration for any "noisy" DC digital I/O modules in
your system.
• Combination – All modules that are powered by the same power supply must be
analog or Thermocouple, RTD, and mV modules for the combination type of
configuration.

Install the Module Installation of the FLEX I/O module consists of:
• Mounting the terminal base unit
• Installing the Thermocouple, RTD, and mV module into the terminal base unit
• Installing the connecting wiring to the terminal base unit
12 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023
 Chapter 2 Install Your FLEX I/O Input Module

If you are installing your module into a terminal base unit that is already installed, proceed to the
section, Mount the FLEX I/O Module on the Terminal Base Unit on page 16.

Mount on a DIN Rail

ATTENTION: Do not remove or replace a terminal base unit when power is

applied. Interruption of the Flexbus can result in unintended operation or machine
motion.

Install the Terminal Base Unit

1. Remove the cover plug in the male connector of the unit to which you are connecting this
terminal base unit.
2. Make sure that the 16 pins in the male connector on the adjacent device are straight and in
line so that the mating connector on this terminal base unit mate correctly.

9 0
1
8
7
2
7 3
6 4

22
++

Verify that the female Flexbus connector is fully retracted into the base unit.
3. Position the terminal base at a slight angle and hooked over the top of the 35 x 7.5 mm DIN
rail (Allen-Bradley part number 199-DR1; 46277-3).

2 2
++

4. Slide the terminal base over tight against the adapter, or proceeding terminal base. Make
sure the hook on the terminal base slides under the edge of the adapter, or proceeding
terminal base, and the Flexbus connector is fully retracted.
5. Rotate the terminal base onto the DIN rail with the top of the rail hooked under the lip on the
rear of the terminal base.
Make sure that the female Flexbus connector does not strike any of the pins in the mating
connector.

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Chapter 2 Install Your FLEX I/O Input Module

6. Press down on the terminal base unit to lock the terminal base on the DIN rail. If the terminal
base does not lock into place, use a screwdriver or similar device to open the locking tab,
press down on the terminal base until flush with the DIN rail and release the locking tab to
lock the base in place.

22
++

Gently push the Flexbus connector into the side of the adapter, or proceeding terminal base,
to complete the backplane connection.

22
++

For specific wiring information, see the installation instructions for the module you are
installing in this terminal base unit.
7. Repeat the above steps to install the next terminal base unit.
Ensure that the cover of the Flexbus connector on the last terminal base unit is in place.

Mount on a Panel or Wall

Installation of a FLEX system on a wall or panel consists of:
• Laying out the drilling points on the wall or panel
• Drilling the pilot holes for the mounting screws
• Mounting the adapter mounting plate
• Installing the terminal base units and securing them to the wall or panel

If you are installing your module into a terminal base unit that is already installed, proceed to Mount
the FLEX I/O Module on the Terminal Base Unit on page 16.

Use the mounting kit Catalog Number 1794-NM1 for panel or wall mounting.

14 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 2 Install Your FLEX I/O Input Module

35.5 Millimeters
(1.4)
(Inches)

9 0 1
7
8 2
7 3
4
6 4

22
++

Description Description
1 Mounting plate for adapter 3 Terminal base unit (not included)
2 #6 Self-tapping screws 4 Adapter (not included)

To install the mounting plate on a wall or panel:

1. Lay out the required points on the wall or panel as shown in Figure 5.
Figure 5 - Drilling Dimensions for Panel or Wall Mounting

35.5 58.5 35.5 58.5 35.5

Millimeters (1.4) (2.3) (1.4) (2.3) (1.4)
(Inches)

21 (0.83)

2. Drill the necessary holes for the #6 self-tapping mounting screws.

3. Mount the mounting plate for the adapter using two #6 self-tapping screws – 18 screws are
included for mounting up to 8 modules and the adapter.

IMPORTANT Verify that the mounting plate is properly grounded to the panel. See
Industrial Automation Wiring and Grounding Guidelines, publication
1770-4.1.
4. Hold the adapter at a slight angle and engage the top of the mounting plate in the indention
on the rear of the adapter.
5. Press the adapter down flush with the panel until the locking lever locks.
6. Position the terminal base unit up against the adapter and push the female bus connector
into the adapter.
7. Secure to the wall with two #6 self-tapping screws.
8. Repeat for each remaining terminal base unit.
Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 15
Chapter 2 Install Your FLEX I/O Input Module

Mount the FLEX I/O Module on the Terminal Base Unit

The Thermocouple, RTD, and mV input module mounts on a 1794-TB3G or 1794-TB3GS terminal base
unit.
1. Rotate keyswitch (3) on terminal base unit (4) clockwise to position 3 as required for the
module.
Do not change the position of the keyswitch after wiring the terminal base unit.
2
3
1
4
5

8 7

Label here or under here

Description Description
1 Flexbus connector 5 Base unit
2 Latching mechanism 6 Alignment groove
3 Keyswitch 7 Alignment bar
4 Cap plug 8 Module
2. Verify that the Flexbus connector (1) is pushed all the way to the left to connect with the
neighboring terminal base or adapter.
You cannot install the module unless the connector is fully extended.
3. Make sure the pins on the bottom of the module are straight so that they align properly with
the connector in the terminal base unit.

If you remove or insert the module while the backplane power is on, an electric
arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
4. Position the module (8) with its alignment bar (7) aligned with the groove (6) on the terminal
base.
5. Press firmly and evenly to seat the module in the terminal base unit.
The module is seated when the latching mechanism is locked into the module.
6. Remove the cap plug and attach another terminal base unit to the right of this terminal base
unit if necessary.
Make sure that the last terminal base has the cap plug in place.

IMPORTANT The adapter is capable of addressing eight modules. Do not exceed a

maximum of eight terminal base units in your system.

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 Chapter 2 Install Your FLEX I/O Input Module

Wiring Information Wire the module using a 1794-TB3G, 1794-TB3GK, or 1794-TB3GS terminal base unit.
Figure 6 - 1794-TB3G, 1794-TB3GK, and 1794-TB3GS Wiring
1794-TB3GS
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1794-TB3G or 1794-TB3GK 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Label placed at top of wiring area

A 0...15 A

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
B 16...33 B

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
C 34...51 C

34 and 50 = 24V DC 35 and 51 = Common

35 and 51 = Common 34 and 50 = 24V DC
16 and 33 = Chassis 16 and 33 = Chassis ground
40…45 = Chassis ground 40…45 = Chassis ground

Connect Wiring to the FLEX I/O Module

Wire the Thermocouple, RTD, and mV module through the terminal base unit on which the module
mounts.

The module is compatible with the 1794-TB3G, 1794-TB3GK, and 1794-TB3GS terminal base units.

Connect Wiring Using a 1794-TB3G, 1794-TB3GK, or 1794-TB3GS Terminal Base Unit

1. Connect individual signal wiring to numbered terminals on 0…15 row (A), and 17…32 row (B),
on the terminal base unit as indicated in Table 2 on page 18. Use a Belden 8761 cable for mV
signal wiring, or the appropriate thermocouple wire for your thermocouples.
Signal wiring shields can be connected to terminals 16 or 33 on row B or terminals 40…45 on
row C.
2. Connect the +V DC power lead to terminal 34 on row C, terminals 34…51.
3. Connect the -V DC common (return-) to terminal 35 on row C, terminals 34…51.

ATTENTION: Do not daisychain power or ground from this terminal base unit to
any AC or DC digital module terminal base units.

4. If daisychaining power to the next terminal base unit, connect a jumper from terminal 50
(+V DC) on this base unit to the +V terminal on the next terminal base unit.
5. Connect a jumper from terminal 51 (-V DC common) to the -V DC common terminal on the
next terminal base unit.
6. If using cold junction compensators, make these connections as shown in the Table 3 on
page 18.

Identify RTD Wire Pairs

If the RTD wires are color-coded, the wires that are the same color are connected together. If the
wires are not color-coded, use an ohmmeter to determine the pairs.

How to Connect a 4-wire RTD

If the 4-wire RTD wires are all different colors, use an ohmmeter to determine which leads are
connected together. One of the leads in each pair is the compensation lead. Either lead of the pair
can be the compensation lead. Attach one pair to terminals L and -, and the other pair to + and H.

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Chapter 2 Install Your FLEX I/O Input Module

How to Connect a 3-wire RTD

If the 3-wire RTD wires are all different colors, use an ohmmeter to determine which leads are
RTD 1
connected together. Either lead of the pair can be the compensation lead. Attach one lead of the
pair to terminal L, and the other to +. Attach the single lead to -.
2
2-wire
Table 2 - Wiring Connections for the FLEX I/O Input Module
1
Connect the Following:
3 Input Types
3-wire
2 H L + - Shield(1)
RTD – 2-wire 1 2
1 RTD – 3-wire 3 1 2
1a
2a RTD – 4-wire 1a 2a 1 2
4-wire
2 Thermocouple 1 2
Thermocouple
1
Millivolt 1 2
(1) Terminals 37, 38 and 39 and 46, 47 and 48 are for cold junction compensation, with 38 and 47 as chassis ground.
2
Millivolt 1
+
mV
-
2
Table 3 - CJC Sensor Connections
CJC Sensor
Input + Chassis Ground - CJC Tail(1)
CJC1 C-37 C-38 C-39 A-5 (B-22)
CJC2 C-46 C-47 C-48 A-12 (B-29)
(1) Terminals 37, 38, and 39, and 46, 47, and 48 are for cold junction compensation, with 38 and 47 as chassis ground. Connect the tail
of CJC1 to terminal 5 and CJC2 to terminal 12 if channels 0…3 or 0…7 are configured for thermocouples. Connect the tail of CJC1 to
terminal 22 and CJC2 to 29 if channels 4…7 are configured for thermocouples.

Table 4 - Terminal Base Unit Wiring Connections

1794-TB3G, 1794-TB3GK, and 1794-TB3GS Terminal Base Units(1)

RTD or TC Channel High Signal Low Signal RTD Source Signal
Terminal (H) Terminal (L) Current (+) Return (-)
0 A-1 A-2 A-0 A-3
1 A-5 A-6 A-4 A-7
2 A-9 A-10 A-8 A-11
3 A-13 A-14 A-12 A-15
4 B-18 B-19 B-17 B-20
5 B-22 B-23 B-21 B-24
6 B-26 B-27 B-25 B-28
7 B-30 B-31 B-29 B-32
+24V DC Power 34 and 50
24V DC Common 35 and 51
(1) Terminals 37, 38, and 39, and 46, 47 and 48 are for cold junction compensation. Terminals 16, 33 and 40…45 are chassis ground.
Connect the tail of CJC1 to terminal 5 and CJC2 to 12 if channels 0…3 or 0…7 are thermocouples. Connect the tail of CJC1 to terminal
22 and CJC2 to 29 only if channels 4…7 are used.

IMPORTANT • Disconnecting and reconnecting RTDs, Thermocouples, or CJCs with power

applied temporarily disturbs the channel steady state data. Allow 2 minutes
for settling time after finishing connections.
• If using RTD isolators, use 2- or 4-wire configurations only, and add digital
filtering to the inputs.

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 Chapter 2 Install Your FLEX I/O Input Module

Figure 7 - 2-, 3-, and 4-wire RTD and Thermocouple Wiring to a 1794-TB3G Terminal Base Unit
Thermocouple channel 4
1
+
2
-

2-wire RTD channel 1

1

3-wire RTD channel 2

1
3
2

4-wire RTD channel 3

1
1a
2a
2

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0...15 A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
16...33 B
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

34...51 C
1794-TB3G
CJC

ATTENTION: Keep exposed area of inner conductor as short as possible.

Figure 8 - Millivolt Wiring to a 1794-TB3G Terminal Base Unit

Millivolt
source Millivolt
source
+ - Millivolt
+ - source

Millivolt
+ - source

+ -

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0...15 A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
16...33 B
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
34...51 C

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Chapter 2 Install Your FLEX I/O Input Module

Notes:

20 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 3

Configure Your FLEX I/O Module with

RSLogix 5000 Software

Overview This chapter describes how to configure the FLEX I/O Thermocouple, RTD, and mV module for the
ControlLogix® and CompactLogix™ system with the Studio 5000 Logix Designer application. The
1794-IRT8 module can communicate through different networks such as ControlNet, Ethernet,
PROFIBUS, among others. In the examples below, the Ethernet adapter is used for communication
between the Logix processor and the Flexbus.

ATTENTION:
• If using an SLC™ controller with ControlNet, see the associated I/O scanner
documentation.
• If using a PLC-5® controller, see the PLC-5 controller documentation for ControlNet
configuration information.

You must follow these series of steps to configure your FLEX I/O module in the Studio 5000 Logix
Designer.
1. Add and configure the new local bridge, such as 1756-ENBT, to your project. This user
manual assumes that you have properly configured this module. See the associated
documentation.
2. Add and configure the new adapter, such as a 1794-AENT FLEX I/O EtherNet/IP adapter. This
user manual assumes that you have properly configured this module. See the associated
documentation.
3. Add and configure your FLEX I/O module as shown in Add and Configure the FLEX I/O
Module.
4. Download the configuration to the controller.

Add and Configure the In order to add your FLEX I/O Thermocouple, RTD, mV module, you should have added and
configured your Ethernet bridge and/or adapter.
FLEX I/O Module
1. In the I/O Configuration tree, right-click the 1794-AENT adapter, and select New Module.

Right-click the local adapter.

Select New Module.

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Chapter 3 Configure Your FLEX I/O Module with RSLogix 5000 Software

2. The Select Module dialog appears. Select the FLEX I/O module and select OK.

3. Complete the following fields in the New Module dialog that appears. Select OK.
• Name
• Description
• Comm Format
• Electronic Keying

4. On the Connection tab, specify a value for the Requested Packet Interval (RPI).

5. Click the Module Info tab to see Module Identification and Status information. These fields
are populated when the module goes online.

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 Chapter 3 Configure Your FLEX I/O Module with RSLogix 5000 Software

6. Click the Input Configuration tab and specify the values for the following fields:
• Channel
• Sensor
• Sensor Mode
• Input Filter Cutoff
• Data Format

Table 5 - Configuration Parameters

Field Name Description Configuration Options
Allows you to select the main sensor function of your module, whether
Thermocouple or RTD. • Thermocouple
Sensor You must configure your module based on this main configuration by • RTD
specifying the next parameters.
For Thermocouple
• mV
• Type B
• Type E To help you select the proper
• Type J operating range of your
• Type K thermocouple, see Resolution
• Type TXK/XKL(L) Curves for Thermocouples on
• Type N page 51.
• Type R
• Type S
Allows you to select one of nine thermocouple types or one of eight RTD • Type T
Sensor Type types. Default unit is mV for thermocouples and ohms for RTDs.
For RTD
• Resistance
• 100 Ω Pt 385
• 200 Ω Pt 385
• 100 Ω Pt 3916 To help you specify the value for
your RTD, see Sensor Types on
• 200 Ω Pt 3916 page 27.
• 100 Ω Ni 618
• 200 Ω Ni 618
• 120 Ω Ni 672
• 10 Ω Cu 427

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Chapter 3 Configure Your FLEX I/O Module with RSLogix 5000 Software

Table 5 - Configuration Parameters (Continued)

Field Name Description Configuration Options
For Thermocouple
• External compensation For a description of the different
sensor mode options, for both
• Internal compensation Thermocouple and RTD, see
• No compensation Table 10 on page 30.
• Differential compensation
Allows you to select the operational mode for the thermocouple or RTD When you select Internal
inputs. Compensation for your
Thermocouple, you must specify
• For thermocouple inputs, you can choose the cold junction a corresponding Reference
compensation mode. Junction value. This parameter
Sensor Mode – Default for thermocouples is external compensation. For RTD sets a fixed reference junction to
• For RTD inputs, you can choose 2-wire, 2-wire with user-selected • 2-wire compensation (default) compensate all thermocouple
RTD offset, 3-wire, and 4-wire. • 2-wire with Loop compensation channels and ranges from 0
– Default for RTD is 2-wire (with no offsets). • 3-wire °C…70 °C.
• 4-wire
When you select 2-wire with
Loop compensation for your RTD,
you must specify values for each
channel for the RTD Loop
Compensation.
• Hardware Filter Only (default)
• 25 ms
Allows you to select one of eight levels on input filtering. The module • 100 ms
microprocessor accomplishes the single pole, low-pass filtering. The • 250 ms
Input Filter Cutoff filter selections range from Hardware Only to 5 s time constant. The
times are approximate because they are based on the module scan • 500 ms
time, which varies. The default is Hardware Only. • 1s
• 2s
• 5s
• °C
Allows you to specify the format of the data reported. • °F
Module defaults to -4000…+10000 in millivolt mode, and 0…5000 in Ω •
Data Format °K
mode with implied decimal points (that is -40.00 mV, 0.1 Ω) whenever
°C, °F, °K is selected. • -32767…+32767
• 0…65535

7. After you have completed all Module Configuration parameters, click OK in the Module
Properties dialog box.
The FLEX I/O module shows in the I/O Configuration tree.

To be able to check if your configured parameters are acceptable and the configuration is
successful, you must go online.
See the Studio 5000 Logix Designer Online Help for detailed descriptions of the configuration
parameters.

24 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 4

Read and Write Configuration Maps for the FLEX I/O

Module

Overview This chapter describes how to configure, read data from, and map data to your FLEX I/O
Thermocouple, RTD, and mV Input module.

Configure Your Input Module The Thermocouple, RTD, and mV input module is configured using a group of data table words that
are mapped by the processor that is used when the connection to the module is established.

The software configurable features available are:

• Input range selection
• Selectable single pole low pass filter
• Data reported in °F, °C, °K, mV, Ω, unipolar or bipolar count
• Fault detection

Configurable Options and There are two types of configurable options: those that affect all channels, and those that affect
each group of four input channels.
Their Effect on the Channels
Options that Affect All Channels

Input Filter Selection

This combination of bits allows you to select one of eight levels on input filtering. The module
microprocessor accomplishes the single pole, low pass filtering. The filter selections range from
Hardware Only to 5 s time constant. The times are approximate because they are based on the
module scan time, which varies. The default is Hardware Only.

Data Format Selection

This set of bits allows you to select one of these five formats:
• Degree C
• Degree F
• Degree K
• Unipolar — The endpoints for Unipolar are scaled to the endpoints of the thermocouple or
RTD range. The default unit is mV.
• Bipolar — The endpoints for Bipolar are scaled to the endpoints of the thermocouple or RTD
range. It uses Ω as the default unit.

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Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Options that Affect Each Group of Four Inputs

Sensor Type

This set of bits allows you to select one of nine thermocouple types or one of eight RTD types.
Default unit is mV for thermocouples and ohms for RTDs.

Sensor Mode

This set of bits allows you to select the operational mode for the thermocouple or RTD inputs. For
thermocouple inputs, you can choose the cold junction compensation mode: internal, external, no
CJC and differential measurement between two channels, for example, the value of channel 0
minus the value of channel 1 appears in the channel 0 and channel 1 data table locations. For RTD
inputs, you can choose 2-wire, 2-wire with user-selected RTD offset, 3-wire, and 4-wire. Default for
thermocouples is external CJC; default for RTDs is 2-wire (with no offsets).

Input Types

This set of bits allows you to select one of two input types: thermocouple (millivolt) or RTD
(resistance). The default input type is thermocouple.

Reference Junction

These bits allow you to select from seven fixed temperatures for the CJC value that is used by the
module in thermocouple mode. Use this mode when the ambient temperature surrounding the
thermocouple connection point is known and steady. The default temperature is 0 °C (32 °F).

Fault Mode

You can enable or disable the fault detection. When enabled in thermocouple mode, each channel
is monitored for an open circuit. If an open is detected, the overrange and fault bits are set for that
channel, and the channel data is set to the maximum value (Series A), or minimum value (Series B)
for the chosen mode of operation.

When enabled in RTD mode, each channel is monitored for an open circuit (RTD and wires) and
short circuits (RTD). If an open is detected, the overrange and fault bits are set for that channel, and
the channel data is set to the maximum value for the chosen mode of operation. If a short is
detected, the underrange bit is set for that channel, except when in Ω mode. The channel data is set
to the minimum value for the chosen mode of operation.

RTD Offset

You can select from four fixed resistive values that are used by the module when inputs are
configured for 2-wire with user-selected RTD offset. The RTD offset is used to nullify the effects of
the resistance of long lead wires. Each value represents the total resistance of both leads of a 2-
wire RTD. For example, if you choose 5 Ω, the module compensates for a total of 5 Ω of lead
resistance.

You can perform a calibration operation that measures the actual total lead resistance with RTD
replaced with a short circuit. The value that is stored from this operation is used when the option
Use Channel Loop Compensation Value is selected. This is also the default setting and is initially set
to 0 at the factory. Each channel has its own pair of RTD offset bits and a Channel Loop
Compensation value.

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 Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Sensor Types Individual input channels are configurable to operate with the following sensor types:
Table 6 - Sensor Types
RTD Type Thermocouple Type
Sensor type for channels 0…3 Sensor type for channels 0…3
Sensor type for channels 4…7 Sensor type for channels 4…7
Resistance (default) mV (default)
100 Ω Pt α = 0.00385 Euro (-200…+870 °C) (-328…+1598 °F) B 300…1800 °C (572…3272 °F)
200 Ω Pt α = 0.00385 Euro (-200…+400 °C) (-328…+752 °F) E -270…+1000 °C (-454…+1832 °F)
100 Ω Pt α = 0.003916 U.S. (-200…+630 °C) (-328…+1166 °F) J -210…+1200 °C (-346…+2192 °F)
200 Ω Pt α = 0.003916 U.S. (-200…+400 °C) (-328…+752 °F) K -270…+1372 °C (-454…+2502 °F)
100 Ω Nickel α = 0.00618 (-60…+250 °C) (-76…+482 °F) TXK/XK(L) -200…+800 °C (-328…+1472 °F)
200 Ω Nickel α = 0.00618 (-60…+200 °C) (-76…+392 °F) N -270…+1300 °C (-450…+2372 °F)
120 Ω Nickel α = 0.00672 (-80…+320 °C) (-112…+608 °F) R -50…+1768 °C (-58…+3214 °F)
10 Ω Copper α = 0.00427 (-200…+260 °C) (-328…+500 °F) S -50…+1768 °C (-58…+3214 °F)
T -270…+400 °C (-454…+752 °F)

Select individual channel ranges using write word 1 of the block-transfer write instruction.

ATTENTION:
• Disconnecting and reconnecting RTDs with power applied temporarily disturbs the
steady state data of the channel. Allow 2 minutes for settling time or cycle power
to the module after terminating connections.
• If using RTD isolators, we recommend using 2- or 4-wire configurations only and
digital filtering to the inputs.
• The range -32,768…+32,767 should only be used with mV selection.
Signals from a thermocouple or RTD are non-linear, the mV selection is not
recommended for thermocouple or RTD real-time readings.
If selected, the module returns the mV generated by the thermocouple or RTD, in
addition to any offsets generated by wiring without any correction for the non-
linearity of the device.
• When the module is configured for mV the CJC compensation is not applied for
thermocouple devices.
For thermocouples and RTDs you should use F or C data format. When configured
as thermocouple or RTD the module uses an internal table to adjust for the non-
linear mV returned by the field devices. After the internal calculations are
performed the module provides results in degrees F or C.

Read Data From the Module Read programming transmits status and data from the TC and RTD input module to the processor
data table in one I/O scan. The processor user program initiates the request to transfer data from
the TC and RTD input module to the processor.

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Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Map Data for the Module The following read and write words and bit/word descriptions describe the information that is
written to and read from the TC and RTD input module. The module uses up to 11 words of input
data and up to 4 words of output data. Each word is composed of 16 bits.
Figure 9 - Thermocouple and RTD Input Module Image Table Mapping
Module Image
Input Data Channel 0
Input Data Channel 1
I/O Image
Input Data Channel 2
Input Size
Input Data Channel 3
1...11 Words
Input Data Channel 4
Input Data Channel 5
Input Data Channel 6
Input Data Channel 7
Overrange Underrange
Channel Faults CJC SAB Diagnostics
EDT command and data response

Output Size
Data Format FM Reference Jct Filter Cut
0...4 Words
TC/RTD Mode Sensor Type TC/RTD Mode Sensor Type
RTD Offsets for each channel
EDT command and data

Block-transfer Read and Write

The following block-transfer read and write word bit information is presented for experienced
users only.
Table 7 - Input Map (Block-transfer Read)
Dec. 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Oct. 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Word 0 Channel 0 Input Data
Word 1 Channel 1 Input Data
Word 2 Channel 2 Input Data
Word 3 Channel 3 Input Data
Word 4 Channel 4 Input Data
Word 5 Channel 5 Input Data
Word 6 Channel 6 Input Data
Word 7 Channel 7 Input Data
Word 8 Overrange Alarm Bits (channel 0 = bit 8, and so on.) Underrange Alarm Bits (channel 0 = bit 0, and so on.)
CH 7 CH 6 CH 5 CH 4 CH 3 CH 2 CH 1 CH 0 CJC2 CJC1 CJC
Word 9 Res SAB Reserved
Flt Flt Flt Flt Flt Flt Flt Flt Alm Alm Status
Resp
Word 10 Command Response Response Data
Flag
CH Flt = Channel Fault
CJC = Cold Junction Compensation
Where: SAB = Series of unit; 0 = Series A, 1 = Series B
Alm = Alarm

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 Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Table 8 - Output Map (Block-transfer Write)

Dec. 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Oct. 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Flt Flt
Word 0 Reserved Data Format Mode Mode Reference Junction Filter Cutoff
CH 4…7 CH 0…3
TC/RTD Sensor Mode Sensor Type TC/RTD Sensor Mode Sensor Type
Word 1 CH 4…7 CH 4…7 CH 4…7 CH 0…3 CH 0…3 CH 0…3
RTD Offset RTD Offset RTD Offset RTD Offset RTD Offset RTD Offset RTD Offset RTD Offset
Word 2 CH 7 CH 6 CH 5 CH 4 CH 3 CH 2 CH 1 CH 0
Cmd
Word 3 EDT Command EDT Command Data
Flag
Flt = Fault
CH = Channel
Where: TC/RTD = Thermocouple/Resistance Temperature Detector
EDT = Extended Data Transfer

Table 9 - Bit/Word Descriptions for the Input Module Block Transfer Read Words
Word Dec. Bits (Octal Bits) Description
00…15
Read Word 0 Channel 0 Input data
(00…17)
00…15
Read Word 1 Channel 1 Input data
(00…17)
00…15
Read Word 2 Channel 2 Input data
(00…17)
00…15
Read Word 3 Channel 3 Input data
(00…17)
00…15
Read Word 4 Channel 4 Input data
(00…17)
00…15
Read Word 5 Channel 5 Input data
(00…17)
00…15
Read Word 6 Channel 6 Input data
(00…17)
00…15
Read Word 7 Channel 7 Input data
(00…17)
Underrange Bits – These bits are set if the input signal is below the
00…07 minimum range of the input channel.
Bit 00 corresponds to channel 0…bit 07 corresponds to channel 7.
Read Word 8 Overrange Bits – These bits are set if 1), the input signal is above the
08…15 maximum range of the input channel; or 2), an input is disconnected.
(10…17) Bit 08 (10) corresponds to channel 0, bit 09 (11) corresponds to channel 1,
and so on.
Diagnostic Bits – Represent module configuration and/or hardware
errors.
Bit 03 02 01 00
0 0 0 0 Reserved for factory use
00…03
0 0 1 0 Improper module configuration
0 1 1 0 RAM fault
0 1 1 1 EEPROM fault
0001, 0100, and 0011…1111 Reserved for factory use
Read Word 9 04 Series of Unit (SAB) – 0 = Series A, 1 = Series B
Cold Junction Compensation Fault Bits – These bits are set (1) when
the corresponding cold junction compensator lead is broken,
05…06 unattached, or shorted, and the thermocouple is set to "external
compensation.” Bit 05 corresponds to CJC1, and bit 06 to CJC2.
07 Not used
Fault Alarm Bits – An alarm bit is set (1) when an individual input lead
opens (broken, disconnected). If the alarm is enabled, the channel reads
08…15 (10…17) maximum value. Bit 08 (10) corresponds to input channel 0, bit 09 (11) to
channel 1, and so on.

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Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Table 9 - Bit/Word Descriptions for the Input Module Block Transfer Read Words (Continued)
Word Dec. Bits (Octal Bits) Description
Extended Data Table Data Response Bits – These bits echo the EDT
00…07 command data written to the module during calibration.
Read Word 10 08…14 Extended Data Table Command Response Bits – These bits echo the
(10…16) EDT command written to the module during calibration.
15 (17) Reserved for factory use

Table 10 - Bit/Word Descriptions for Block-transfer Write Words

Dec. Bits
Word Description
(Octal Bits)
Input Filter Selection bits
Bit 02 01 00 Filter Time Constants – Actual filtering depends on the module mode of operation
0 0 0 Hardware filtering only (default filtering)
0 0 1 25 ms
0 1 0 100 ms
00…02
0 1 1 250 ms
1 0 0 500 ms
1 0 1 1s
1 1 0 2s
1 1 1 5s
Reference Junction – Used when input type is set to thermocouple and sensor mode is set to internal compensation. Sets a fixed
reference junction to compensate all thermocouple channels.
Bit 05 04 03 Reference Junction
0 0 0 0 °C (32 °F)
0 0 1 20 °C (68 °F)
Bits 03…05 0 1 0 25 °C (77 °F)
0 1 1 30 °C (86 °F)
Write Word 0
1 0 0 40 °C (104 °F)
1 0 1 50 °C (122 °F)
1 1 0 60 °C (140 °F)
1 1 1 70 °C (158 °F)
Fault Mode Bits – When a bit is set (1), fault mode is enabled for that channel. Bit 06 corresponds to channels 0…3; bit 07
corresponds to channels 4…7.
Bits 06…07 0 = Disabled
1 = Enable wire-off detection
Data format – Module defaults to -4000…+10000 in millivolt mode, and 0…5000 in Ω mode with implied decimal points (that is
Bits 08…11 (10…13) -40.00…+40.00 mV, 0.1 Ω) whenever °C, °F, °K is selected.
Bit 11 10 09 08 Data type for channels 0…7
0 0 0 0 °C (implied decimal point xxxx.x)
0 0 0 1 °F (implied decimal point xxxx.x)
Bits 08…11 (10…13) 0 0 1 0 °K (implied decimal point xxxx.x)
0 0 1 1 -32767…+32767
0 1 0 0 0…65535
0101…1111 not used
Bits 12…15 (14…17) Not used

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 Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Table 10 - Bit/Word Descriptions for Block-transfer Write Words (Continued)

Dec. Bits
Word Description
(Octal Bits)
Sensor Type (Thermocouple or RTD)
RTD Type
Bit 03 02 01 00 Sensor Type for Channels 0…3
0 0 0 0 Resistance (default)
0 0 0 1 100 Ω Pt α = 0.00385 Euro (-200…+870 °C) (-328…+1598 °F)
0 0 1 0 200 Ω Pt α = 0.00385 Euro (-200…+400 °C) (-328…+752 °F)
0 0 1 1 100 Ω Pt α = 0.003916 U.S. (-200…+630 °C) (-328…+1166 °F)
0 1 0 0 200 Ω Pt α = 0.003916 U.S. (-200…+400 °C) (-328…+752 °F)
0 1 0 1 100 Ω Nickel (-60…+250 °C) (-76…+482 °F)
0 1 1 0 200 Ω Nickel (-60…+200 °C) (-76…+392 °F)
0 1 1 1 120 Ω Nickel (-80…+320 °C) °F) (-112…+608 °F)
1 0 0 0 10 Ω Copper (-200…+260 °C) °F) (-328…+500 °F)
1001…1111 not used
Bits 00…03
Thermocouple Type
Bit 03 02 01 00 Sensor Type for Channels 0…3
0 0 0 0 mV (default)
0 0 0 1 B 300…1800 °C (572…3272 °F)
0 0 1 0 E -270…+1000 °C (-454…+1832 °F)
0 0 1 1 J -210…+1200 °C (-346…+2192 °F)
0 1 0 0 K -270…+1372 °C (-454…+2502 °F)
0 1 0 1 TXK/XK(L) -200…+800 °C (-328…+1472 °F)
0 1 1 0 N -270…+1300 °C (-450…+2372 °F)
Write Word 1 0 1 1 1 R -50…+1768 °C (-58…+3214 °F)
1 0 0 0 S -50…+1768 °C (-58…+3214 °F)
1 0 0 1 T -270…+400 °C (-454…+752 °F)
1010…1111 not used
Sensor Mode Select bits
Bits 04…05 Bit 05 04 Sensor Mode Select for Channels 0…3
Thermocouple
External Compensation – Uses cold junction sensors. Both CJC sensors must be used when external
0 0 compensation is selected.
0 1 Internal Compensation – Uses the user-selected Reference Junction Selection.
1 0 No compensation. Data is referenced to 0 °C (32 °F).
1 1 Differential measurement between 2 channels (0…1, 2…3, 4…5, 6…7)
RTD
0 0 2-wire RTD no compensation
0 1 2-wire RTD with user-selected RTD offset
1 0 3-wire RTD
1 1 4-wire RTD
Input Type Select
07 06 Input type selection for channels 0…3
0 0 Thermocouple
Bits 06…07
Bit 0 1 RTD
1 0 Not used
1 1 Not used

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Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Table 10 - Bit/Word Descriptions for Block-transfer Write Words (Continued)

Dec. Bits
Word Description
(Octal Bits)
Sensor Type (Thermocouple or RTD)
RTD Type
Bit 11 10 09 08 Sensor Type for Channels 4…7
0 0 0 0 Resistance (default)
0 0 0 1 100 Ω Pt α = 0.00385 Euro -200…+870 °C (-328…+1598 °F)
0 0 1 0 200 Ω Pt α = 0.00385 Euro -200…+400 °C (-328…+752 °F)
Bits 08…11
(10…13) 0 0 1 1 100 Ω Pt α = 0.003916 U.S. -200…+630 °C (-328…+1166 °F)
0 1 0 0 200 Ω Pt α = 0.003916 U.S. -200…+400 °C (-328…+752 °F)
0 1 0 1 100 Ω Nickel -60…+250 °C (-76…+482 °F)
0 1 1 0 200 Ω Nickel -60…+200 °C (-76…+362 °F)
0 1 1 1 120 Ω Nickel -80…+320 °C (-112…+608 °F)
1 0 0 0 10 Ω Copper -200…+260 °C (-328…+470 °F)
1001…1111 not used
Thermocouple Type
Bit 11 10 09 08 Sensor Type for Channels 4…7
0 0 0 0 mV (default)
0 0 0 1 B 300…1800 °C (572…3272 °F)
0 0 1 0 E -270…+1000 °C (-454…+1832 °F)
Bits 08…11
(10…13) 0 0 1 1 J -210…+1200 °C (-346…+2192 °F)
0 1 0 0 K -270…+1372 °C (-454…+2502 °F)
0 1 0 1 TXK/XK(L) -200…+800 °C (-328…+1472 °F)
0 1 1 0 N -270…+1300 °C (-450…+2372 °F)
Write Word 1
(continued) 0 1 1 1 R -50…+1768 °C (-58…+3214 °F)
1 0 0 0 S -50…+1768 °C (-58…+3214 °F)
1 0 0 1 T -270…+400 °C (-454…+752 °F)
1010…1111 not used
Sensor Mode Select bits
Bit 13 12 Sensor Mode Select for Channels 4…7
Thermocouple
External Compensation – Uses cold junction sensors. Both CJC sensors must be used when external
0 0 compensation is selected.
0 1 Internal Compensation – Uses the user-selected Reference Junction.
Bits 12…13 1 0 No compensation. Data is referenced to 0 °C (32 °F).
(14…15)
1 1 Differential measurement between 2 channels.
RTD
0 0 2-wire RTD no compensation
0 1 2-wire RTD with user-selected offset
1 0 3-wire RTD
1 1 4-wire RTD
Input Type Select
Bit 15 14 Input Type Selection for Channels 4…7
Bits 14…15 0 0 Thermocouple
(16…17) 0 1 RTD
1 0 Not used
1 1 Not used

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 Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Table 10 - Bit/Word Descriptions for Block-transfer Write Words (Continued)

Dec. Bits
Word Description
(Octal Bits)
RTD Offset Select Bits – used when input type is set to RTD and sensor mode select is set to 2-wire with user-selected RTD offset.
Allows you to set the type of RTD loop resistance compensation that is used for all RTDs or one of three fixed values for all channels.
NOTE: Not applicable to 10 Ω copper RTD.
Bit 01 00 RTD Offset Select Bits – Channel 0
03 02 RTD Offset Select Bits – Channel 1
05 04 RTD Offset Select Bits – Channel 2
07 06 RTD Offset Select Bits – Channel 3
00…15 09 08 RTD Offset Select Bits – Channel 4
Write Word 2 (00…17)
11 10 RTD Offset Select Bits – Channel 5
13 12 RTD Offset Select Bits – Channel 6
15 14 RTD Offset Select Bits – Channel 7
0 0 Use channel loop compensation value stored during calibration procedure for 2-wire RTD (default = 0 Ω).
0 1 5 Ω (total lead resistance)
1 0 10 Ω (total lead resistance)
1 1 15 Ω
Extended Data Table Data Bits – These bits are written to the module during calibration. They are used to define offset, gain, and
00…07 general channel calibration.
Write Word 3 08…14 Extended Data Table Command Bits – These bits are written to the module during calibration. They are used to select channel
(10…16) calibration action.
15 (17) Reserved for factory use only

Series A Functionality in a To employ Series A functionality when using a Series B 1794-IRT8 module, connect a wire from
terminal 39 to terminal 48 on the 1794-TB3G or 1794-TB3GS terminal base unit. When terminals 39
Series B Module and 48 are wired together, bit 4 in Read Word 9 are not set (0), indicating that the module is in
Series A functionality.

ATTENTION: If these terminals are not connected together, the Series B product
defaults to Series B functionality.

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Chapter 4 Read and Write Configuration Maps for the FLEX I/O Module

Notes:

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 Chapter 5

Calibrate Your Module

Overview This chapter explains the tools, equipment, and procedure for calibrating your FLEX I/O
Thermocouple, RTD, and mV input module.

When and How to Calibrate This module is shipped to you already calibrated. If a calibration check is required, the module
must be in a FLEX system. We recommend recalibrating your module, if the module is going to be
Your FLEX I/O Module used in an environment with temperature other than 25 °C (77 °F) and 30% humidity.

ATTENTION: Perform module calibration periodically, based on your application,

or at least once a year. Module calibration may also be required to remove
module error caused by aging components in your system.
Offset calibration must be done first, followed by gain calibration.

IMPORTANT You must use a 1794-TB3G or 1794-TB3GS terminal base when calibrating
this module.

Calibration can be accomplished using the manual calibration procedure described in the following
sections.

Tools and Equipment To calibrate your Thermocouple, RTD, and mV input module, you need the following tools and
equipment:
Tool or Equipment Description
High Precision Resistors:
383 W, 0.01%, 5ppm/°C
Precision Resistors 100 W, 0.01%, 5ppm/°C
10 KΩ, 0.5%, 5ppm/°C
Analogic 3100, Data Precision 8200 or
Precision Voltage Source 320 mV, 1 µV resolution
equivalent
Industrial Terminal and Interconnect Programming terminal for Allen-Bradley family processors
Cable

Calibrate Your Input Module

ATTENTION: You must calibrate the module in a FLEX system. The module must
communicate with the processor and an industrial terminal. You can calibrate
input channels in any order, or all at once.

IMPORTANT To allow the internal module temperature to stabilize, apply power to the
module at least 20 minutes before calibration.

When using remote I/O, before calibrating your module, you must enter ladder logic into the
processor memory, so that you can initiate block-transfer writes (BTW) to the module, and read
inputs (BTR) from the module.

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Chapter 5 Calibrate Your Module

To calibrate the module manually:

1. Apply a reference to the desired inputs.
2. Send a message to the module to indicate which inputs to read and what calibration step is
being performed (offset).
The module returns a response which echoes the message sent to the module. The module
stores this input data.
3. Apply a second reference signal to the module.
4. Send a second message to indicate which inputs to read and what calibration step is being
performed (gain).
The module computes the new calibration values for the inputs and returns a response
which echoes back the message sent to the module. If the calibration cannot be completed,
the module returns a fault message.

Calibration Setup
Use precision resistors -
for 383  and 100  calibration

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Use precision voltage source –

for offset and gain calibration

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
+ -
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Precision voltage source 1794-TB3G

Connect + to terminals 2, 6, 10, 14, 19, 23, 27, and 31
Connect - to terminals 3, 7, 11, 15, 20, 24, 28 and 32
Connect one 10 k, 0.5% resistor across terminals 37 and 39 and another across 46 and 48.

Table 11 - Wiring Connections for Calibrating the Thermocouple and RTD Input Module
Type of Input Connect the Following:
H L + - Shield
RTD – 4-wire 1a 2a 1 2
Millivolt 1 2
RTD
1 W

1a Table 12 - Wiring to the 1794-TB3G and 1794-TB3GS Terminal Base Units

2a
2 RTD or 1794-TB3G and 1794-TB3GS Terminal Base Units(1)
4-wire Thermocouple
Channel High Signal Terminal (H) Low Signal Terminal (L) RTD Source Current (+) Signal Return (-)
Millivolt 0 1 2 0 3
1 1 5 6 4 7
+ 2 9 10 8 11
mV
3 13 14 12 15
-
4 18 19 17 20
2
5 22 23 21 24

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 Chapter 5 Calibrate Your Module

Table 12 - Wiring to the 1794-TB3G and 1794-TB3GS Terminal Base Units (Continued)
RTD or 1794-TB3G and 1794-TB3GS Terminal Base Units(1)
Thermocouple
Channel High Signal Terminal (H) Low Signal Terminal (L) RTD Source Current (+) Signal Return (-)
6 26 27 25 28
7 30 31 29 32
24V DC Power 34 and 50
24V DC Common 35 and 51
(1) Terminals 16, 33, and 40…45 are chassis ground.

Read and Write Words for Calibration

Table 13 and Table 14 provide read and write words for module calibration.
Table 13 - Write Words for Calibration
Decimal 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Octal 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Word Write
Flt Mode Flt Mode
0 Reserved Data Format Reference Junction Filter Select
CH 0…3 CH 4…7
TC/RTD Ch. 4…7 Sensor Mode Sensor Mode
1 Sensor Type CH 4…7 TC/RTD Ch. 0…3 Sensor Type CH 0…3
CH 4…7 CH 0…3
RTD Offset CH 7 RTD Offset CH 6 RTD Offset CH 5 RTD Offset CH 4 RTD Offset RTD Offset RTD Offset RTD Offset
2 CH 3 CH 2 CH 1 CH 0
3 EDT command EDT command data
Flt = Fault
Where: TC/RTD = Thermocouple/Resistance Temperature Detector
EDT = Extended Data Transfer

Table 14 - Read Words for Calibration

Decimal 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Octal 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Word Read
0 Channel 0 Input Data
1 Channel 1 Input Data
2 Channel 2 Input Data
3 Channel 3 Input Data
4 Channel 4 Input Data
5 Channel 5 Input Data
6 Channel 6 Input Data
7 Channel 7 Input Data
8 Overrange Alarm Bits (channel 0 = bit 08, and so on.) Underrange Alarm Bits (channel 0 = bit 00, and so on.)
9 Ch7 Flt Ch6 Flt Ch5 Flt Ch4 Flt Ch3 Flt Ch2 Flt Ch1 Flt Ch0 Flt CJC 2 Flt CJC 1 Flt SAB Diagnostic Status
10 EDT command response EDT data response
Flt = Fault
Where: CJC = Cold Junction Compensation
SAB = Series of unit; 0 = Series A; 1 = Series B

ATTENTION: The CJC Status bit, Read Word 9, Bit 3 is added with Firmware C
release of the 1794-IRT8 Series B module.
• The CJC Status bit is turned On when the temperature between the CJC is greater
than 6 °C but less than 12 °C.
• When this temperature difference is above 12 °C, then the CJC Alarm bits are set.
• If a CJC temperature is overrange or underrange, then the associated CJC Alarm
bit is set. In this condition, the CJC Status bit is not set.
• The CJC Status bit does not exist in Series A.

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Chapter 5 Calibrate Your Module

Table 15 - EDT Calibration Command and Command Data Summary

Config Word 3 EDT Config Word 3 Config Word 3
Meaning Meaning
Command Bits 8…15 Bits 4…7 Bits 0…3
Dec. (Hex) Channel No. Command data
Channel internal current source and current sense
General calibration by channel 0…7 1 resistor, with 4-wire external 383 Ω inputs.
Channel internal current source and current sense
4 (4) 0…7 2 resistor with 4-wire external 100 Ω inputs.
0…7 3 Loop channel compensation for 2-wire RTD
0…7 4 CJC calibration
Offset calibration by channel 0…7 0 Gain= 1, input = -320 mV
0…7 1 Gain = 2, input = 0.0 mV
0…7 2 Gain = 4, input = -50 mV
5 (5)
0…7 3 Gain = 8, input = -10.0 mV
0…7 4 Gain = 16, input = -9 mV
0…7 5 Gain = 32, input = 1.0 mV
Gain calibration by channel 0 Gain = 1, input = 320 mV
1 Gain = 2, input = 320 mV
2 Gain = 4, input = 110 mV
6 (6)
3 Gain = 8, input = 70 mV
4 Gain = 16, input = 29 mV
5 Gain = 32, input = 19 mV
Calibration all channels
Channel internal current source and current sense
General calibration all channels 0 1 resistor, with 4-wire external 383 Ω inputs.
36 (24) Channel internal current source and current sense
0 2 resistor with 4-wire external 100 Ω inputs.
0 3 Loop channel compensation for 2-wire RTD
0 4 CJC calibration
Offset calibration all channels 1 0 Gain = 1, input = -320 mV
1 1 Gain = 2, input = 0.0 mV
1 2 Gain = 4, input = -50 mV
1 3 Gain = 8, input = -10.0 mV
1 4 Gain = 16, input = -9 mV
1 5 Gain = 32, input = 1.0 mV
Gain calibration all channels 2 0 Gain = 1, input = 320 mV
2 Gain = 2, input = 320 mV
2 Gain = 4, input = 110 mV
2 Gain = 8, input = 70 mV
2 Gain = 16, input = 29 mV
2 Gain = 32, input = 19 mV

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 Chapter 5 Calibrate Your Module

Offset Calibration
Inputs can be calibrated one at a time or simultaneously. To calibrate the offsets, proceed as
follows:
1. Apply power to the module for 20 minutes before calibrating.
2. Connect a precision millivolt source across each input channel. Set the source to
-320.00 mV for a gain of 1. Connect all (L) signal terminals together and attach to the
positive lead from the precision voltage source. Connect all (-) signal terminals together and
attach to the negative lead.
Table 16 - EDT Commands for Offset Calibration
All Channels Single Channel
EDT Command EDT Command EDT Command Data
Dec. or Hex Dec. or Hex
Gain Selected Input (mV) Hex Decimal Bits 8…15 Bits 4…7 Bits 0…3
1 -320.00 + 0.064 mV 2410 9232 05 0…7 0
2 0.000 + 0.032 mV 2411 9233 05 0…7 1
4 -50.00 + 0.016 mV 2412 9234 05 0…7 2
8 -10.00 + 0.008 mV 2413 9235 05 0…7 3
16 -9.00 + 0.004 mV 2414 9236 05 0…7 4
32 1.000 + 0.002 mV 2415 9237 05 0…7 5
3. Initiate a write to the module with the appropriate value in the EDT command location (Write
Word 3, bits 00…15), as shown in Table 16.
4. Monitor the EDT response location (Read Word 11 bits 00…15) for an echo of the EDT
command. Depending on which command you sent, it should show 241X Hex.
If the EDT response word reads 80FF (Hex), repeat step 3. Make sure that you allow
sufficient time for the module to respond to your request. If there is no change, calibration
has failed. Check the wiring and try again.
5. Set the precision millivolt source to the value required for a gain of 2. Repeat steps 3 and 4
for gain 2. Repeat for each gain setting.
6. When all offset calibrations are successful, proceed to Gain Calibration.

Gain Calibration
After completing the offset calibration, proceed with the gain calibration.
1. Connect a precision millivolt source across each input channel. Set the source to 320.00 mV
for a gain of 1. Connect all (L) signal terminals together and attach to the positive lead from
the precision voltage source. Connect all (-) signal terminals together and attach to the
negative lead.
Table 17 - EDT Commands for Gain Calibration
All Channels Single Channel
EDT Command EDT Command EDT Command Data
Dec. or Hex Dec. or Hex
Gain Selected Input (mV) Hex Decimal Bits 8…15 Bits 4…7 Bits 0…3
1 -320.00 + 0.064 mV 2420 9248 06 0…7 0
2 320.00 + 0.032 mV 2421 9249 06 0…7 1
4 110 + 0.016 mV 2422 9250 06 0…7 2
8 70.00 + 0.008 mV 2423 9251 06 0…7 3
16 29.00 + 0.004 mV 2424 9252 06 0…7 4
32 19.00 + 0.002 mV 2425 9253 06 0…7 5
2. Apply power to the module for 20 minutes before calibrating.
3. After the connections stabilize, initiate a Write Word with the appropriate EDT command
location (Write Word 3, bits 00…15) as shown in Table 17.

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Chapter 5 Calibrate Your Module

4. Monitor the value in the EDT response location (Read Word 11, bits 00…15) for an echo of the
EDT command. Depending on which command you sent, it should show 242X Hex.
If the EDT response word reads 80FF (Hex), repeat step 3. Make sure that you allow
sufficient time for the module to respond to your request. If there is no change, calibration
has failed. Check the wiring and try again.
5. Set the precision millivolt source to the value required for a gain of 2. Repeat steps 3 and 4
for gain 2. Repeat for each gain setting.

When all gain calibrations are successful, proceed to perform Current Source Calibration.

Current Source Calibration

The current sources can be calibrated one at a time or all at once. To calibrate all current sources,
proceed as follows:
1. Connect a 383 Ω, 0.01% resistor across (H, +) and (L, -) of each input channel (8 resistors).
2. Apply power to the module for 20 minutes before calibrating.
3. Initiate a write to the module with a 2401 (Hex) value in EDT command location (Write Word
3, bits 00…15), as shown, for calibrating all channels at once. For individual channel
calibrations, use the 04X1 (Hex) (0401, 0411, 0421...0471 Hex).
4. Monitor the EDT response location (Read Word 10, bits 00…15) for an echo of the EDT
command.
5. If the EDT response word reads 80FF (Hex), repeat step 3. Make sure that you allow
sufficient time for the module to respond to your request. If there is no change, calibration
has failed. Check the wiring and try again.
6. Connect a 100 Ω, 0.01% resistor across (H, +) and (L, -) of each input channel (8 resistors).
Repeat steps 3 and 4 using the EDT command value of 2402 (Hex) for calibrating all
channels at once. For individual channel calibrations, use the 04X2 (Hex) (0402, 0412,
0422...0472 Hex).

When all calibrations are successful, proceed to the Cold Junction Calibration.

Cold Junction Calibration

Both cold junction compensation inputs must be calibrated at the same times. To calibrate both
simultaneously, proceed as follows:
1. Connect 10 KΩ, 0.5% resistors across terminals 37 and 39 (CJC 1) and terminals 46 and
48 (CJC 2).
2. Apply power to the module for 20 minutes before calibrating.
3. Initiate a write to the module with a 2404 (Hex) value in the EDT command location (Write
Word 3, bits 00…15).
4. Monitor the EDT response location (Read Word 11, bits 00…15) for an echo of the EDT
command.

If the EDT response word reads 80FF (Hex), repeat step 3. Make sure that you allow sufficient time
for the module to respond to your request. If there is no change, calibration has failed. Check the
wiring and try again.

40 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Chapter 5 Calibrate Your Module

Channel Loop Compensation Calibration

Each 2-wire RTD can be calibrated individually, or simultaneously. Proceed as follows.
1. Short circuit the end of each input cable at the RTD element. Do this for all channels to be
calibrated.
2. Apply power to the module for 20 minutes before calibrating.
3. Initiate a write to the module with 2403 (Hex) (calibrate all channels) in the EDT command
location (Write Word 3, bits 00…15). For individual channel calibrations, use 04X3 (Hex)
(0403, 0413, 0423...0473).
4. Monitor the EDT response location (Read Word 1X, bits 00…15) for an echo of the EDT
command.

If the EDT response word reads 80FF (Hex), repeat step 3. Make sure that you allow sufficient time
for the module to respond to your request. If there is no change, calibration has failed. Check the
wiring and try again.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 41

Chapter 5 Calibrate Your Module

Notes:

42 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix A

Troubleshoot the Module

Overview This appendix provides a description of the different status indicators for the FLEX I/O
Thermocouple, RTD, and mV module to help you troubleshoot.

Module Indicators The FLEX I/O module has one status indicator (PWR) that is on when power is applied to the module,
and one fault indicator (F) for each input.

1794-IRT8
TC RTD INPUT 8 CHANNEL

PWR
IN 0 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7
F F F F F F F F

A B C
A – Insertable label for writing individual input designations
B – Fault Indicator - Indicates a noncritical fault
C – Power Indicator - Indicates that power is applied to module A

Table 18 - Status Indicators

Indicator Color State Description
At power-up – Channel 0 indicator lights at power-up until all internal diagnostics are checked. After
successful power-up, the indicator goes off if no fault is detected and the module has started
communicating with an adapter.
After successful power-up – Indicates a critical fault, such as diagnostic failure. If the channel indicator stays
On solid red after power-up, there is an internal module error. Try cycling power. If the problem persists, replace
Fault Red the module.
If the channel indicator continues to blink after power-up, communication between the module and the
adapter has not been established.
Blinking (when faults are Indicates a noncritical fault (such as an open sensor). Input is data set to maximum, and the indicator flashes
enabled, and bit set) at about 1 Hz rate.
Power Off Module not powered
Green On Module receiving power

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 43

Appendix A Troubleshoot the Module

The FLEX I/O Thermocouple, RTD, and mV module returns diagnostics to the processor in Word 9 of
the block-transfer read (BTR) file. These diagnostics give you information on the status or condition
of the module.
Table 19 - Diagnostic Bits in Word 9
Dec. Bits
Word Description
(Octal Bits)
Diagnostic Bits – Represent module configuration and/or hardware errors.
Bit 03 02 01 00
0 0 0 0 Reserved for factory use
00…03 0 0 1 0 Improper module configuration
0 1 1 0 RAM fault
0 1 1 1 EEPROM fault
0001, 0100, and 0011…1111 Reserved for factory use
Read Word 9 04 Series of Unit (SAB) – 0 = Series A, 1 = Series B
Cold Junction Compensation Fault Bits – These bits are set (1) when the
corresponding cold junction compensator lead is broken, unattached, or shorted,
05…06 and the thermocouple is set to "external compensation.” Bit 05 corresponds to
CJC1, and bit 06 to CJC2.
07 Not used
Fault Alarm Bits – An alarm bit is set (1) when an individual input lead opens
(broken, disconnected). If the alarm is enabled, the channel reads maximum
08…15 (10…17) value. Bit 08 (10) corresponds to input channel 0, bit 09 (11) to channel 1, and
so on.

44 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix B

Electronic Data Sheet (EDS) Files

Overview EDS provides the definition for a device’s configurable parameters and public interfaces to those
parameters.

Every type of configurable device has its own unique EDS. It is a simple text file that allows
product-specific information to be made available to third-party vendors.

This makes updating of configuration tools easier without having to constantly revise the
configuration software tool.

With the following revisions, EDS files are required for RSNetWorx™ for DeviceNet® and ControlNet,
RSLinx®, RSLogix 5, and Studio 5000 Logix Designer application to recognize a device:
RSNetWorx Version 2.21
RSLinx Version 1.10.176
RSLogix 5 Version 4.0
Studio 5000 Logix Designer Version 20

Updating EDS File

Most EDS files are installed with RSLinx, RSNetWorx, and other Rockwell Software® as long as you
enable the option during installation.

There are instances where you will must acquire and register EDS files on your own even after all
the software is installed.
• If you go online with RSNetWorx and it shows a device with a "?”, a globe, or a message that
says the device is unrecognized, this means the EDS file for that device does not exist on
your PC.
• If RSLinx can see a processor but is not able to go online, upload, or download.

With ControlLogix modules the backplane does not show after expanding the tree or ControlLogix
modules in the backplane show up as a yellow question mark without a red X sign.

An EDS file is also required if a bridge such as a 1756-CNB or DNB does not show the "+" sign to
expand the tree to show its network.

You can download EDS files from the Product Compatibility and Download Center at [Link]/pcdc.
It allows you to search for devices by the type of network and their catalog number.

ATTENTION:
• Make sure to match the major firmware revision of the device as each major
firmware revision is associated with a specific EDS file.
• Download the EDS file and place it in any folder, except the /Program Files/
Rockwell Software/RSCommon/EDS folder where your Rockwell Automation
software is installed.
• Register EDS files with RSNetWorx by selecting Tools EDS Wizard.
• Select Register an EDS File, then click the Browse button on the Next page to find
your file.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 45

Appendix B Electronic Data Sheet (EDS) Files

EDS Installation
You can register EDS files with the EDS Hardware Installation tool.
1. In Windows®, go to Rockwell Software —> RSLinx Tools —> EDS Hardware Installation Tool.
2. Click Add to register an EDS file.
When an EDS file is registered, a copy of the file is made and placed in the /RSCommon/EDS
folder, where your Rockwell Automation software is installed and your Windows registry is
updated. Once the registration is complete you can move, copy, or delete the original files.

ATTENTION:
• Only one EDS file is required to support both the Series A and Series B modules.
The module ID for the Series A and B is identical because there is no change in
software functionality.
• The Series B hardware jumper determines how the module data reacts to an open
circuit condition.
• Download the Series A and B EDS file from the Product Compatibility and Download
Center at [Link]/pcdc.
• The EDS file is installed using the RSLinx Tools EDS Hardware Installation Tool.

46 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix C

Program Your Module with PLC Family Processors

Overview This appendix serves as a reference to users of the PLC Family Processors to program their
modules.

To initiate communication between the Thermocouple, RTD, and Millivolt modules and your PLC
processor, you must enter block transfer instructions into your ladder logic program. Use this
chapter to enter the necessary block transfer instructions into your ladder logic program.

Enter Block Transfer The Thermocouple, RTD, and Millivolt modules communicate with the PLC processor through
bidirectional block transfers. This is the sequential operation of both read and write block transfer
Instructions instructions.

Before you configure the module, you must enter block-transfer instructions into your ladder logic.
The following example programs illustrate the minimum programming that is required for
communication to take place between the module and a PLC processor. These programs can be
modified to suit your application requirements.

A configuration block-transfer write (BTW) is initiated when the frequency module is first powered
up, and then only when the programmer wants to enable or disable features of the module. The
configuration BTW sets the bits that enable the programmable features of the module, such as
scalars and alarm values. Block transfer reads are performed to retrieve information from the
module.
Block-transfer read (BTR) programming transmits status and data from the module to the
processor data table. The processor user program initiates the request to transfer data from the
module to the processor. The transferred words contain module status, channel status, and input
data from the module.

Your program should monitor status bits, block-transfer read and block-transfer write activity.

PLC-2 Family Processor

The FLEX Thermocouple, RTD, and Millivolt modules are not recommended for use with PLC-2®
family programmable controllers due to the number of digits needed for high resolution.

IMPORTANT The Thermocouple, RTD, and Millivolt modules function with reduced
performance in PLC-2 systems. Because the modules do not support BCD
and the PLC-2 processor is limited to values of 4095 (12 bit binary), many
values that are returned in the BTR file may not provide meaningful data to
the PLC-2 processor.

PLC-3 Family Processor

Block transfer instructions with the PLC-3® processor use a control file and a data file. The block
transfer control file contains the data table section for module location, the address of the block
transfer data file and other related data. The block transfer data file stores data that you want
transferred to the module (when programming a BTW) or from the module (when programming a
BTR).

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 47

Appendix C Program Your Module with PLC Family Processors

The programming terminal prompts you to create a control file when a block transfer instruction is
being programmed. The same block transfer control file is used for both the read and write
instructions for your module. A different block transfer control file is required for every module.

PLC-3 Processor Rung M:0

The IRT8 module is located in rack 3, I/O group 2, slot 1. The control file is a 10 word
Program Example
file starting at B17:0 that is shared by the BTR/BTW. The data obtained by the PLC3
processor is placed in memory starting at location N18:101, and with the default length
of 0, is 11 words long.
IRT8 BTR/BTW
Control Block
BTR
IRT8 BTR BLOCK TRANSFER READ EN
Rack 3
Done Bit
Group 2 DN
B17:0 Slot 1
Control B17:0 ER
Data File N18:101
15 Length 0

IRT8 BTR IRT8 BTR

Error Bit Error Bit
B17:0 B17:0
U
13 13

The IRT8 module is located in rack 3, I/O group 2, slot 1. The control file is a 10 word
file starting at B17:0 that is shared by the BTR/BTW. The data sent by the PLC-3
processor to the IRT8 module is from PLC memory starting at N18:1, and with the default
length of 0, is 4 words long.
IRT8 BTR/BTW
IRT8 BTW Control Block
Done Bit
BTW
B17:0
BLOCK TRANSFER WRITE EN
Rack 3
5 Group 2 DN
Slot 1
Control B17:0
Data N18:1 ER
Length 0

IRT8 BTW IRT8 BTW

Error Bit Error Bit
B17:0 B17:0
U
3 3

PLC-5 Family Processor

Block transfer instructions with the PLC-5 processor use a control file and a data file. The block
transfer control file contains the data table section for module location, the address of the block
transfer data file and other related data. The block transfer data file stores data that you want
transferred to the module (when programming a BTW) or from the module (when programming a
BTR).

The programming terminal prompts you to create a control file when a block transfer instruction is
being programmed. A different block transfer control file is used for the read and write instructions
for your module.

48 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix C Program Your Module with PLC Family Processors

PLC-5 Processor Rung 2:0

Program Example The IRT8 module is located in rack 2, I/O group 2, slot 1. The integer control file
starts at N22:200, is 5 words long and is compatible with all PLC-5 family members.
The data obtained by the PLC-5 processor from the IRT8 module is placed in memory
starting at N22:101, and with the default length of 0, is 11 words long. The length can
be any number
IRT8 BTR
IRT8 BTR IRT8 BTW Control File
Enable Bit Enable Bit BTR
N22:200 N22:205 BLOCK TRANSFER READ EN
Rack 02
Group 2
DN
15 15 Slot 1
Control N22:200
Data File N22:101 ER
Length 0
Continuous N

Rung 2:1
The IRT8 module is located in rack 2, group 2, slot 1. The integer control file starts
at N22:205, is a 5 words long and is compatible will all PLC-5 family members. The data
sent by the PLC-5 processor to the IRT8 module starts at N22:1, and with the default
length of 0, is 4 words long. Valid BTW lengths: 0, 1, 2, 3, and 4. In enhanced PLC-5
processors1, the block transfer data type may be used as a control file.

IRT8 BTR IRT8 BTW

IRT8 BTW
Enable Bit Enable Bit
Control File
N22:200 N22:205 BTW
BLOCK TRANSFER WRITE EN
Rack 02
15 15 Group 2 DN
Slot 1
Control N22:205
Data File N22:1 ER
Length 0
Continuous N

À Enhanced PLC-5 processors include: PLC-5/11, -5/20, -5/3x, -5/4x, and -5/6x.

PLC-5/250 Family Processor

Block transfer instructions with the PLC-5/250 processor use a control file and a data file. The
block transfer control file contains the data table section for module location, the address of the
block transfer data file and other related data. The block transfer data file stores data that you
want transferred to the module (when programming a BTW) or from the module (when
programming a BTR).

The programming terminal automatically selects the control file based on rack, group and module,
and whether it is a read or write. A different block transfer control file is used for the read and write
instructions for your module. A different block transfer control file is required for every module.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 49

Appendix C Program Your Module with PLC Family Processors

PLC-5/250 Processor
Program Example
Rung 1STEPO:1
The IRT8 module is located in rack 14, I/O group 1, slot 0. The data obtained by the
PLC-5/250 processor from the IRT8 module is placed in the data table starting at
2BTD5:101, and with the default length of 0, is 11 words long. The length can be any
number between 0 and 11.
IRT8 BTR
IRT8 BTR IRT8 BTW Control File
Enable Bit Enable Bit BTR
BR141:0 BW141:0 BLOCK TRANSFER READ EN
Rack 14
Group 1
DN
EN EN Slot 0
Control Block BR141:0
Data File 2BTD5:101 ER
BT Length 0
Continuous NO
BT Timeout 4

Rung 1STEPO:1
The IRT8 module is located in rack 14, I/O group 1, slot 0. The data sent to the
IRT8 module from the PLC-5/250 processor is from the data table starting at 2BTD5:1,
and with a default length of 0, is 4 words long. Valid BTW lengths: 0, 1, 2, 3, and 4.

IRT8 BTR IRT8 BTW IRT8 BTW

Enable Bit Enable Bit Control File
BR141:0 BW141:0 BTW
BLOCK TRANSFER WRITE EN
Rack 14
EN EN Group 1
Slot 0 DN
Control Block BW141:0
Data File 2BTD5:1 ER
BT Length 0
Continuous NO
BT Timeout 4

50 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix D

Resolution Curves for Thermocouples

Use the resolution curves to help select the proper operating range of your thermocouple. They
show the resolution that the module provides internally depending on thermocouple type and filter
selection. The lower the resolution, the higher the accuracy. Note that the maximum resolution
displayed is 0.1 °C (32.18 °F).

Type B Thermocouple
oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

102.4 25.60 6.40 0.80
184.3 46.08 11.52 1.44
89.60 22.40 5.60 0.70
161.3 40.32 10.08 1.26
76.80 19.20 4.80 0.60
138.2 34.56 8.64 1.08
64.00 16.00 4.00 0.50
115.2 28.80 7.20 0.90
51.20 12.80 3.20 0.40
92.16 23.04 5.76 0.72
38.40 9.60 2.40 0.30
69.12 17.28 4.32 0.54
25.60 6.40 1.60 0.20
46.08 11.52 2.88 0.36
12.80 3.20 0.80 0.10
23.04 5.76 1.44 0.18
0
-300 -150 0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800
-508 -238 32 302 572 842 1112 1382 1652 1922 2192 2462 2732 3002 3272
o
Temperature oC
F

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 51

Appendix D Resolution Curves for Thermocouples

Type E Thermocouple
o
C
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

64.00 16.00 4.00 0.50
115.2 28.80 7.20 0.90

51.20 12.80 3.20 0.40

92.16 23.04 5.76 0.72

38.40 9.60 2.40 0.30

69.12 17.28 4.32 0.54

25.60 6.40 1.60 0.20

46.08 11.52 2.88 0.36

12.80 3.20 0.80 0.10

23.04 5.76 1.44 0.18

0
-300 -150 0 150 300 450 600 750 900 1050 1200
-508 -238 32 302 572 842 1112 1382 1652 1922 2192
oC
Temperature oF

Type C Thermocouple
o
Resolution C
o
F
1000 Hz 500 Hz 250 Hz 10…100 Hz
32.00 8.00 2.00 0.25
57.60 14.4 3.60 0.45

25.60 6.40 1.60 0.20

46.08 11.52 2.88 0.36

19.20 4.80 1.20 0.15

34.56 8.64 2.16 0.27

12.80 3.20 0.80 0.10

23.04 5.76 1.44 0.18

6.400 1.60 0.40 0.05

11.52 2.88 0.72 0.09

0
-300 0 300 600 900 1200 1500 1800 2100 2400
-508 32 572 1112 1652 2192 2732 3272 3812 4352
o
Temperature oC
F

52 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix D Resolution Curves for Thermocouples

Type J Thermocouple
oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

17.92 4.480 1.120 0.140
32.25 8.064 2.016 0.252
15.36 3.840 0.960 0.120
27.65 6.912 1.728 0.216
12.80 3.200 0.800 0.100
23.04 5.760 1.440 0.180
10.24 2.560 0.640 0.080
18.43 4.608 1.152 0.144
7.680 1.920 0.480 0.060
13.82 3.456 0.864 0.108
5.120 1.280 0.320 0.040
9.216 2.304 0.576 0.072
2.560 0.640 0.160 0.020
4.608 1.152 0.288 0.036

0
-300 -150 0 150 300 450 600 750 900 1050 1200
-508 -238 32 302 572 842 1112 1382 1652 1922 2192
o
Temperature C
oF 45363

Type K Thermocouple
o
C
Resolution o
F
1000 Hz 500 Hz 250 Hz 10…100 Hz
128.0 32.00 8.000 1.000
230.4 57.60 14.40 1.800

102.4 25.60 6.400 0.800

184.3 46.08 11.52 1.440

76.80 19.20 4.800 0.600

138.2 34.56 8.640 1.080

51.20 12.80 3.200 0.400

92.16 23.04 5.760 0.720

25.60 6.400 1.600 0.200

46.08 11.52 2.880 0.360

0
-300 -150 0 150 300 450 600 750 900 1050 1200 1350 1500
-508 -238 32 302 572 842 1112 1382 1652 1922 2192 2462 2732
oC
Temperature oF

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 53

Appendix D Resolution Curves for Thermocouples

Type R Thermocouple
oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

102.4 25.60 6.40 0.80
184.3 46.08 11.52 1.44

76.80 19.20 4.80 0.60

138.2 34.56 8.64 1.08

51.20 12.80 3.20 0.40

92.16 23.04 5.76 0.72

25.60 6.40 1.60 0.20

46.08 11.52 2.88 0.36

0
-300 -150 0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800
-508 -238 32 302 572 842 1112 1382 1652 1922 2192 2462 2732 3002 3272
oC
Temperature oF

Type S Thermocouple
oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

76.80 19.20 4.80 0.60
138.2 34.56 8.64 1.08
64.00 16.00 4.00 0.50
115.2 28.80 7.20 0.90

51.20 12.80 3.20 0.40

92.16 23.04 5.76 0.72

38.40 9.60 2.40 0.30

69.12 17.28 4.32 0.54

25.60 6.40 1.60 0.20

46.08 11.52 2.88 0.36

12.80 3.20 0.80 0.10

23.04 5.76 1.44 0.18

0
-300 -150 0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800
-508 -238 32 302 572 842 1112 1382 1652 1922 2192 2462 2732 3002 3272
oC
Temperature oF

54 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Appendix D Resolution Curves for Thermocouples

Type T Thermocouple
oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

102.4 25.60 6.40 0.80
184.3 46.08 11.52 1.44
89.60 22.40 5.60 0.70
161.3 40.32 10.08 1.26
76.80 19.20 4.80 0.60
138.2 34.56 8.64 1.08
64.00 16.00 4.00 0.50
115.2 28.80 7.20 0.90
51.20 12.80 3.20 0.40
92.16 23.04 5.76 0.72
38.40 9.60 2.40 0.30
69.12 17.28 4.32 0.54
25.60 6.40 1.60 0.20
46.08 11.52 2.88 0.36
12.80 3.20 0.80 0.10
23.04 5.76 1.44 0.18
0
-300 -150 0 150 300 450 600
-508 -238 32 302 572 842 1112
o
C
Temperature o
F

Type N Thermocouple
o
C
Resolution o
F
1000 Hz 500 Hz 250 Hz 10…100 Hz
128.0 32.00 8.00 1.00
230.4 57.60 14.40 1.80

102.4 25.60 6.40 0.80

184.3 46.08 11.52 1.44

76.80 19.20 4.80 0.60

138.2 34.56 8.64 1.08

51.20 12.80 3.20 0.40

92.16 23.04 5.76 0.72

25.60 6.40 1.60 0.20

46.08 11.52 2.88 0.36

0
-300 -150 0 150 300 450 600 750 900 1050 1200 1350
-508 -238 32 302 572 842 1112 1382 1652 1922 2192 2462
oC
Temperature o
F

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 55

Appendix D Resolution Curves for Thermocouples

Type TXK/XK(L) Thermocouple

oC
Resolution oF

1000 Hz 500 Hz 250 Hz 10…100 Hz

93.69 11.71 1.46 0.18

168.6 21.0 2.6 0.3

68.09 8.51 1.06 0.13

122.5 15.3 1.9 0.2

42.49 5.31 0.66 0.08

76.4 8.5 1.1 0.1

17.04 2.13 0.26 0.03

30.7 3.8 0.4 0.0

0
-200 -150 -100 0 50 100 200 300 400 500 600 700 800
-328 -238 -148 32 122 212 392 572 752 932 1112 1292 1472
oC
Temperature o
F

56 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Index

Numerics block-transfer write 27, 28, 35, 47

type and input range selection 27
1756-CNB 45 block-transfers 47
1756-ENBT 21
BTR 35, 44, 47, 48, 49
1794-ACN15 8
BTW 35, 47, 48, 49
1794-ACNR1 8
1794-ACNR15K 8
1794-ADN 8 C
1794-AENT 8, 21 calibration 26, 33, 35, 39
1794-APB 8 CJC 38
1794-APBDPV1 8 cold junction 40
1794-ASB 8 Cold Junction Compensation 37
1794-CJC2 8 current source 40
EDT command 38
1794-IRT8 7, 9, 11, 33 EDT commands 39
Series A 11 environment 35
Series B 11, 37 equipment 35
1794-IRT8XT 7 gain 38, 39
Series B 11 general 38
1794-TB3G 11, 16, 17, 18, 33, 35 manual 35, 36
wiring 36 offset 38, 39
1794-TB3GK 17, 18 periodic 35
1794-TB3GS 11, 16, 17, 18, 33, 35 power supply 35, 39
preparation 35
wiring 36
procedure 35
read words 37
A setup 36
setups 36
accuracy 51 temperature 35
adapter 7, 14, 15 tool 35
alignment bar 16 tools 35
types of 35
alignment groove 16
using resistors 36
Allen-Bradley 35 write words 37
analog cap plug 16
signals 8 channel 23
channel loop compensation 26
B chassis 11, 17, 18, 37
chassis Ground 18
backplane 11, 16
CJC 17, 26, 28, 38, 40
base unit 16
disconnecting 18
bipolar 25 fault 44
bit sensors 31, 32
CJC status 11 CJC Alarm bit 11
bits CJC compensation 27
CJC alarm 11 CJC sensor 18
CJC fault 29, 44 CJC tail 18
data format 25, 30
EDT 30 cold junction
EDT command 33 calibration 40
EDT data 33 Cold Junction Compensation 18, 24, 26, 29, 37
fault alarm 29, 44 Cold Junction Compensators 17
fault mode 30 cold junction compensators 8
input type 32 combination wiring 12
input types 26
commands
overrange alarm 28
reference junction 26 EDT command data 38
sensor mode 26, 31, 32 common mode range 11
sensor type 26, 32 communication
underrange alarm 28 between module and adapter 8
block-transfer read 28, 47 CompactLogix 21
1794-IRT8 28

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 57

Index

compensation enclosure 11
2-wire 24 equipment 35
2-wire with Loop 24 EtherNet/IP 9, 11
external 31, 32 adapter 21
internal 31, 32 external 26
condition 44
external compensation 24
configurable options 25
data format selection 25
fault mode 26
input filter 25
F
input types 26 fault
reference junction 26 alarm 44
RTD offset 26 channel 28
sensor mode 26 EEPROM 44
sensor type 26 RAM 44
configuration 8, 25 Fault alarm 29
input range 25 fault detection 25
configuration parameters 23 fault mode 26
connecting wiring 36 features
controller 21 software 25
ControlLogix 21, 45 filter
ControlNet 9, 11, 21 single pole 25
current draw 12 firmware 11
current source FLEX I/O 35
calibration 40 components 7
curves millivolt 11, 25
resolution 51 RTD 11, 25
system 14, 35
thermocouple 11, 25
D FLEX system 7
Flexbus 8, 13, 14, 16
daisychain 12, 17
female connector 13
data format 23, 24 Flexbus connector 16
bipolar 25 frequency input
unipolar 25
data formats 25 indicators 43
data table 25
default 25 G
detection gain 35, 36, 39
overrange 8
underrange 8
wire-off 8
diagnostic
H
bits 29, 44 hazardous location 16
status 37 humidity 35
diagnostics 43, 44
differential compensation 24
digital module 12 I
DIN rail 7, 13, 14 I/O module 7
specification 13 individual wiring 12
drilling input
dimension 15 channels 35
drilling points 14 designators 9
input filter 23, 24
input type 31, 32
E input types
EDS 45 default 26
installation 46 inputs 8
EDT 30, 33, 38 resistive 7
command 39, 40
data response 30
response 40
response location 39, 40
EDT command 29, 39

58 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 Index

installation PLC processors

connecting wiring 12 PLC-2 47
hazardous location 16 PLC-5/250 49
instructions 11 PLC-* Family Processors 47
mounting 12 PLC-2
requirements 11 system 47
terminal base 14 PLC-2 family processor 47
internal 26
PLC-3
internal compensation 24
control file 47
isolation mode 11 data file 47
PLC-3 processor 47
PLC-5 controller 21
K PLC-5 processor 48
keyswitch 11, 16 PLC-5/250
control file 49
data file 49
L PLC-5/250 processor 49
ladder logic 35, 47 power 35
Latching mechanism 16 connections 12
Logix system 9 operational 11
loop compensation 33 precision millivolt 39, 40
low pass 25 preparing for calibration 35
processor 25
processors 35
M programming 47
male connector 13
manual 35
manual calibration 35 R
mapping read programming 27
1794IRT8 28 read words
message decimal 37
fault 36 octal 37
Millivolt 47 overrange bits 29
millivolt 26, 35 underrange bits 29
recalibration 35
calibration 36
millivolt wiring 19 reference junction 30, 32, 37
module default temperature 26
reference junction selection 31
status 44
module label 9 Remote I/O 11
mounting Requested Packet Interval 22
wall or panel 14 resistance 26, 31, 32
mounting kit 14 resolution 51
MSG instructions 9 resolution curve 51
mV 26 type B 23
mV source 8 type B thermocouple 51
type C thermocouple 52
type E 23
type E thermocouple 52
O type J 23
offset 35, 36 type J thermocouple 53
offset calibration 39 type K 23
offsets 39 type K thermocouple 53
type N 23
ohmmeter 17, 18 type N thermocouple 55
open sensor 43 type R 23
overrange 26 type R thermocouple 54
type S 23
type S thermocouple 54
P type T 23
type T thermocouple 55
PLC 5 21 type TXK/XK(L) thermocouple 56
PLC family processors type TXK/XKL(L) 23
PLC-5 48 RSLinx 45, 46
PLC processor 47 RSLogix 5 45

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 59

Index

RSNetworx 45 thermocouple 8, 24, 26, 27, 31

RTD 8, 23, 24, 27, 31, 35, 37, 47 resolution curve 51
2-wire 31, 32 type 31
3-wire 24, 31, 32 type B 51
3-wire connection 18 type C 52
4-wire 24, 31, 32, 36 type E 52
4-wire connection 17 type J 53
disconnecting 18 type K 53
fault mode 26 type N 55
isolators 27 type R 54
loop channel compensation 38 type S 54
offset 26 type T 55
wire pairs 17 type TXK/XK(L) 56
RTD analog input mapping types 51
1794IR 28 thermocouple mode 11
RTD mode thermocouples 26
open circuit 26 tool
short circuits 26 precision resistors 35
RTD offset 26, 29, 33, 37 precision voltage source 35
RTD Wire Pairs 17 tools
RTD wire pairs 17 calibration 35
3-wire RTD 18 interconnect cable 35
4-wire RTD 17 troubleshoot 43
connecting 17 types 25

S U
sendor unipolar 25
mode 26
Sensor 23
sensor 23 W
mode 31 wiring 12, 14, 17, 36
RTD Type 27 connections 36
RTD type 32 terminal base 12
thermocouple type 27, 32 wiring connections
type 26, 31, 32 1794IRT8 36
types 27 write word
sensor mode 23, 24, 29, 37
RTD Type 31
Sensor Type 31 write words
sensor type 23, 29 data format 37
sensors filter time constants 30
CJC 31 input type 31
Series A 11, 33 sensor mode 32
Series B 11, 33 sensor type 32
signal wiring 17
signals
analog to binary conversion 8
SLC 21
status indicator
fault 43
power 43
Studio 5000 Logix Designer 9, 11, 21, 45

T
temperature 26
ambient 26
terminal base 7, 11, 13, 15
installation 14
mounting 12
wiring 12
Thermocouple 23, 35, 37, 47

60 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

 FLEX I/O Thermocouple/RTD/Millivolt Input Module User Manual

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 61

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Publication 1794-UM012D-EN-P - March 2023

Supersedes Publication 1794-UM012C-EN-P - September 2011 Copyright © 2023 Rockwell Automation, Inc. All rights reserved.