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INNOVATING OIL & Yu Technology

GAS EFFICIENCY

Yu Technology & Products for Our Clients

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Nova Rigless Electric

Submersible Pump (ESP)
1. Wireline-deployed Rigless (WD) ESP
2. Cable-deployed Rigless (CD) ESP
3. Full Rigless Cable Deployed (FRCD) ESP
4. Electric Penetrators
5. Accessories on request

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 What is Rigless ESP?

◼ Conventional ESP
◼ ESP connected with production tubing
◼ Require rig to pull out tubing and change ESP

◼ Nova Rigless ESP

◼ ESP run inside production tubing
Game
◼ Utilize standard wireline/slickline (5ton pulling Change

capacity) to replace ESP

◼ No need rig for ESP change out

Wireline Winch Cable Winch

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 Nova Rigless® ESP Solutions 5

Full Rigless
Conventional Wireline Deployed Cable Deployed
Cable Deployed
ESP System ESP System – Gen 1 ESP System – Gen 2
ESP System – Gen 3

Conventional Nova
Cost Items
ESP Rigless
Rig and/or
Wireline
Facility Heavy Hoisting
/ Cable
Equipment
Crew 40+ 8 – 10

Production
7 – 10 days 2 – 3 days
Recovery

NOVA Rigless Benefits

Production
Up Time Cost Saving
Optimisation

Yu Technology & Products for Our Clients 8/23/2023

 Value - Cost savings 6

◼ Conventional ESP run life 3 to 5 years (MTBF)

◼ Average well life 15 – 20 years with 4 – 6 workovers

◼ Initial installation cost slightly higher but saving cost

from the 1st workover

◼ The more workover the more savings, up to 40% by

average

Note: Data based on a typical case, reference only

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 NOVA Key Differentiators

Features NOVA Company A Company B

One-trip run for 1st installation √ X √

◼ Reliable - vibration mitigation
Compatible with any existing ESP system √ X X
technology Compatible with any Existing Surface system √ X X

Permanent Magnetic Motor Option √ √ √

◼ Compatible
Wide-bore design √ √ √

◼ Customizable Female connector on retrievable string √ √ √

Locking and trigger design √ X X

◼ Full product catalogue Vibration reduction design √ X X

Customization √ X X

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 WDESP System – Generation 1 8

Permanent String Retrievable String

Interior Hanger Assembly

Exterior Hanger Assembly

ESP Assembly

Shock Absorber

Exterior Wet Connector Assembly

Interior Wet Connector Assembly

 Nova Rigless WDESP Specs 9

Item Unit 7’’ System 5.5’’ System 4.5” System

Min. Casing Size (ppf) inch 9-5/8 (#53.5) 7-5/8 (#39) 7 (#29)

Required Tubing Size (ppf)

inch 7 (#29) 5.5 (#17) 4.5 (#12.75)
(Tubing ID should meet the REQ of max. OD of interior string)

Wet Connection Voltage Rating V 5,000 5,000 5,000

Wet Connection Current Rating A 125 125 125

ESP Max Capacity

BPD ~25,000 ~7,500 ~3,500
(Refer to ESP data sheet)

Max Pump Setting Depth (TVD) ft 9,850 9,850 9,850

X-mas tree Drift ID inch 6.05 4.76 3.87

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 WDESP Equipment list 10

Equipment Type WDESP Initial Installation WDESP Workover

1 ESP surface & downhole equipment 1 ESP downhole equipment

ESP equipment
2 Main power cable

Rigless ESP equipment 1 WDESP key components 1 WDESP key components change out

1 Crane and other related lifting equipment 1 Crane (lifting height>12m)

Surface equipment 2 Rig/Workover rig 2 Wireline winch

3 Wireline winch

1 BOP 1 Wireline BOP

Well control equipment 2 Deep-set safety valve (if needed)

3 Wireline BOP

Wellhead equipment 1 X-mas tree

1 Tubing

Downhole equipment 2 Deep-set packer

3 Sliding sleeve door (if needed)

Remarks If no killing operation is required, the lubricator stack and crane above 35 meters should be used during operation

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 Cable Deployed (CD) ESP System

Casing
Specialized Cable
Production Tubing

Exterior ESP Packer Assembly

Interior ESP Packer Assembly

MLE

ESP Assembly
 Nova Full Rigless Cable Deployed (FRCD) ESP 12

Specialized Cable

▪ Eliminate rig for initial installation

CDESP Retrievable Hanger
▪ Change pump setting depth anytime
▪ Realize full wellbore access after
retrieving ESP Pump

▪ Compatible with conventional ESP

Intake
▪ Utilize specialized cable to replace
failed ESP Seal
MLE

Permanent Magnetic Motor (PMM)

Sensor
Centralizer
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 Key Designs – Specialized Cable 16

Basic Design

Conductor AWG 5
Basic insulation: Polyimide film
Insulation / wrapping
Secondary insulation: PFA extruding

Physical Dimension
OD mm 23.3±0.5
Calculated pulling strength kN 214
Weight Kg/km 2086

Electric Parameter
D.C. resistance Ω/km ≤1.15 (20°C)
Insulation resistance MΩ.km ≥5000 (15.6°C)
Working D.C. voltage withstand
/ 27kV 5min
test
Continuous working
°C ≤120
temperature

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 Nova Rigless CDESP Specs 18

FRCD
Item Unit 5.5’’ CDESP Description
4.5” System 5.5’’ System
Minimum Production
inch 7-5/8 (#39) 7 (#29) 7-5/8 (#39)
Casing Size (ppf)
The tubing drift ID should
meet the requirements of
Minimum Tubing Size (ppf) inch 5.5 (#17) 4.5 (#11.6) 5.5 (#17)
max. OD of the retrievable
string
Inch 4.50 3.50 4.50
Max. Motor OD
(mm) (114) (89) (114)
Recommended
series 400 338 400
Pump Size
Max. Production Rate BPD ~7500 ~3500 ~7500 Refer to ESP data sheet
Suggested Max. Pump
m 2000 2000 2000 As per well condition
Setting Depth (TVD)

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 FRCDESP Equipment list 20

Equipment Type FRCDESP Initial Installation FRCDESP Workover

1 ESP surface & downhole equipment 1 ESP downhole equipment

ESP equipment
2 MLE and specialized cable 2 MLE and specialized cable

Rigless ESP equipment 1 Full Rigless CDESP key components 1 Full Rigless CDESP key components change out

1 Crane and other related lifting equipment 1 Crane (lifting height>14m)

Surface equipment 2 Cable winch 2 Cable winch

3 Power Source 3 Power Source

1 Cable BOP 1 Cable BOP

Well control equipment

2 Lubricator stacks 2 Lubricator stacks

Wellhead equipment 1 Cable Hanger (Sit on top of X-mas tree)

Remarks If no killing operation is required, the lubricator stack and crane above 35 meters should be used during operation

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 Nova Electric Penetrator 21

▪ Mandrel or Split type

▪ Surface or downhole
▪ Simple design and easy connection,
saves installation time and cost
▪ Slim design, suitable for smaller annular
clearance applications
▪ Unique self-locking device, ensures
pressure sealing
▪ Matured design for tubing hangers and
ESP/downhole packers
▪ Customizable for different types of
wellhead completions and ESP packers
▪ Compatible with both round and flat
cable with any size

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SGS IP68 and ECM ATEX Certification 22
 Flow Control Door
When ESP shuts down, the flow path to annulus is automatically
switched open, allow flow bypassing to annulus

◼ Key Features

◼ Preventing deposited sand from entering ESP, thus protect the ESP
◼ Avoid sand or debris settle above ESP

◼ Advantages
◼ Automatc swith according to ESP turn on / down
◼ Optimize flow path
◼ High pressure rating
◼ Protect ESP from debris or sand
◼ Facilitate operation to retrieve ESP
 Nova Rigless ESP Success 24

▪ 1st company that commercialized Rigless ESP in

China
▪ Proven in the field for over 10 years
▪ 1st trial on CNOOC platform in 2013
▪ Longest run life up to 9 years and still running
▪ Increased ESP run life by 2-3 years on average
▪ More than 40% of the ESP workover cost saving
▪ Selected standard completion method of
CNOOC ODP for unmanned platform

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THANK YOU More information:

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Yu Technology & Products for Our Clients