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Operation Instructions and Maintenance: (Syntec FC 60 CA/CB)

The document provides detailed operation instructions and maintenance guidelines for the Syntec FC 60 CA/CB CNC router, including steps for connecting power, installing equipment, and setting up the machine. It outlines procedures for loading tools, measuring tool tips, executing NC files, and maintaining the machine to ensure optimal performance. Additionally, it emphasizes safety precautions and regular maintenance tasks to prevent damage and maintain functionality.
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0% found this document useful (0 votes)
11 views17 pages

Operation Instructions and Maintenance: (Syntec FC 60 CA/CB)

The document provides detailed operation instructions and maintenance guidelines for the Syntec FC 60 CA/CB CNC router, including steps for connecting power, installing equipment, and setting up the machine. It outlines procedures for loading tools, measuring tool tips, executing NC files, and maintaining the machine to ensure optimal performance. Additionally, it emphasizes safety precautions and regular maintenance tasks to prevent damage and maintain functionality.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

JINAN SUDIAO CNC ROUTER CO.

,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

Operation Instructions and Maintenance

(Syntec FC 60 CA/CB)

1. Connect Power Lines to Machine

Prepare Longer enough lines 6 or 8 Square 4 Cores lines, make sure your

factory breaker is big enough, like 100A or 120A is [Link] arrow

pointed place is to connect main power to factory, Caution N line and 3

fire lines, do not connect wrong of N.

2. Install Vacuum Pump and Dust Collector

Here Link it how to Assemble Water Pump

[Link]

Here Link is how to Assemble Dust Collector

[Link]
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
Dust Collector and Vacuum Pump Power Lines Connect at here

Caution: when start vacuum pump or dust collector, please see the

motor running direction is same with the arrow, if no, stop them

immediately, switch either of two fire lines positions will be ok.

3. Power On Machine

After lines connect ready, then first turn on the yellow switch on cabinet,

then press the green On button, then system will automatic starts.

4. Machine Go Home

Under Search Home mode, then Press Cycle start, machine will go home
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
automatically.

Loading Bits to Holders

Put Collet into the Tool Holders and use Spanner to tight the tool holder

through the frame

5. Setting Working Piece Origin

First loading a tool in the spindle, Press Food pedal or positon pins on
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
control panel, Let position pins up,then put the working board on the

machine table to let board lean on the [Link] put board in good

position, then let pins down. Press MPG, then keep rotating handwheel

to move the spindle to the left bottom of the working piece, let the

exactly middle of the bit center to slightly touch the corner of the board,

then stop, back to main page, write down machine coordinates X, Y. Then

Press F3 offsetting, input the coordinates to G54 P1 X, Y will be ok. Then

Let spindle up for safety, in case of wrong operation damage board.


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

6. Tool Tip Measurement

Under the Main Page, Press F3 Offsetting--F3 Tool Tip Measure--

Click the top Tool No.T, input the Tool Number you want measure---Press

F1 Start, machine will automatically do tool length measure, other tools

measure are in same way, just input different numbers.

Mark: Au Tool Function Mode is always 3, do not change it


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
7. Set Z Delta

After Too No.1 measured length, then open vacuum pump,choose MPG

mode, rotate handwheel let Z axis spindle slowly down, let bit slight

touch the surface of the working piece, then stop, back to control panel,

press F3 offsetting, then press F3 Tool Tip measure, then Press F3 Z Delta

Set. Then you can see the G54 P1 Z axis value will automatically input,

this value usually are positive values. Then let Z Axis up, lift the spindle in

case the bit damage the board. The external shift of Z is 0


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

Mark: if you set Z Delta from the surface of the spoil board, then the

external shift Z axis value needs to input the working board thickness,

such as if cutting borad is 18mm, then input 18mm to Z. Sometimes

customer will input like 18.1mm to make sure cut board through.
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

8. Fix Spoil board

1. Use 8mm Straight bit to drill hole for spoil board.

At Main Page,Press F2 Program---F8 file manager---then double click the

spoil board nc file name---F1 execute---Press F1 Start (this needs under

Auto Mode )
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
2. Flat the spoil board

First change the tool with 32mm flatting tool--then do tip measurement

for this tool, after this, then Press F2 Program---F8 file manager---then

double click the flatting nc file name---F1 execute---Press F1 Start

(this needs under Auto Mode )

Mark: if you first time to excuse the program, you can first press MPG

SIMU before start the excuse, then keep rotating the handwheel to let

machine move, if see machine working is correct, then cancel MPG

SIMU , then machine will run automatically.

9. Copy File from USB To Machine

Suggest use Memory under 8GB, don’t use too big [Link] often delete

the files that no use anymore.

At Main page---F2 Program--F8 File manager--F4 file transfer--F1 File

import--then click the file name you need---F1 Copy

10. MDI Change Tools

First At main page Press MDI---Input M6+ Tool Number, such as

M6T1,After input tool number, then Press F1 OK, Then press Cycle Start,

machine will automatically change tools.


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

Mark: After change tools, please confirm the spindle tool number is

same with the system tools number.

11. Execute NC File

F2 Program---F8 file manager---then double click the nc file name---F1

execute---Press F1 Start

(this needs under Auto Mode )


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
12. Delete Files that not used

F2 Program---F8 File Manager---F3 Delete file--Select the files you want

delete---F4 Delete file

13. Order Lists Processing Procedures:

F1 Operator Panel--F3 File Manager--F7 Change to USB/Local--choose

the files you want process--F1 output List--then back Multiple programs

will appear in the operator panel, and they will be arranged in the order

of reverse first and then front. The status of the unprocessed program

will display unprocessed, the program being processed will display

working, and the completed program will display completed.

This way is from USB file to control system.


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

Mark; If you change need tool or change different tool,must nake tool

tip measurement.

After changed the Flatting tool to other tool back, need to Set Z Delta

again.

Note; GOO is travel speed , G01 is machine working speed

Spindle rate is spindle speed


JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]

14. Maintenance
1. Before running machine, you must check whether the water volume

in the vacuum pump meets the requirements. Too little or no water will

cause the vacuum pump motor to burn out; and the water volume

cannot over the filter net, which is easy to overflow. Need to add

antifreeze in winter, the ratio of antifreeze is 1:4.

2. After the machine work is completed, use an air gun to clean the slide

rails. Too much wood chips will cause the slide to be easily damaged.

3. The collet in the tool holder of the spindle needs often blown with an

air gun to prevent too much sawdust from hurting the tool.

4. The spindle clamp place needs often wiped with a rag to maintain the

spindle.

5. Add lubricating oil to the machine in time, the lubricating oil must be
JINAN SUDIAO CNC ROUTER CO.,LTD
Add: Huashan Town, Licheng Zone, Jinan City, Shandong China
,Tel: +86 531 8827 1994, Web: [Link]
betwwn #32 to # 64.

6. After processing a board, you must use an air gun to clean the table

surface to prevent the unevenness of the next board from causing

problems with running boards or hole positions.

7. The machine control box inside needs cleaned regularly, all power

needs turn off, and use air gun to blow dust. The air gun must not

contain water vapor.

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