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Study Report 3

The study report details a static stress analysis for a pressure vessel using Autodesk Fusion, highlighting study properties, setup, and results. Key findings indicate that the design may bend or break under the current loads, with a safety factor below the target, necessitating further validation and potential design modifications. The report suggests examining stress and displacement results, refining the mesh, and considering alternative materials or design adjustments to enhance performance.

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Falmond
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0% found this document useful (0 votes)
5 views9 pages

Study Report 3

The study report details a static stress analysis for a pressure vessel using Autodesk Fusion, highlighting study properties, setup, and results. Key findings indicate that the design may bend or break under the current loads, with a safety factor below the target, necessitating further validation and potential design modifications. The report suggests examining stress and displacement results, refining the mesh, and considering alternative materials or design adjustments to enhance performance.

Uploaded by

Falmond
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Study Report

Header
Report Properties
Simulation Model 1
Study 3 - Static Stress
Study Properties
Study Setup
Settings
Materials
Contacts
Mesh
Load Case1
Constraints
Loads
Guided Results
Safety Factor
Results
Result Summary
Safety Factor
Stress
Displacement

Analyzed File Preassure vessel 1 Version Autodesk Fusion (2701.1.18)

Creation Date 2026-03-14, 13:14:09 Author Lenovo

Report Properties

Report Properties

Title Studies

Author Lenovo

Simulation Model 1

Study 3 - Static Stress

Study Properties

Study Properties

Study Type Static Stress

Last Modification Date 2026-03-13, 11:39:38

Study Setup

Settings

General

Contact Tolerance 0.10 mm

Remove Rigid Body Modes No

Mesh

Average Element Size (% of model size) - Solids 10

Scale Mesh Size Per Part No

Average Element Size (absolute value) -


Element Order Parabolic

Create Curved Mesh Elements Yes

Max. Turn Angle on Curves (Deg.) 60

Max. Adjacent Mesh Size Ratio 1.5


Header Max. Aspect Ratio 10
Report Properties
Minimum Element Size (% of average size) 20
Simulation Model 1
Adaptive Mesh Refinement
Study 3 - Static Stress
Study Properties Number of Refinement Steps 0
Study Setup Results Convergence Tolerance (%) 20
Settings
Portion of Elements to Refine (%) 10
Materials
Results for Baseline Accuracy von Mises Stress
Contacts
Mesh
Load Case1 Materials
Constraints
Aluminum - High-Strength Alloy
Loads
Components
Guided Results
Safety Factor Component Strength
Results
Body3 Yield Strength
Result Summary
Safety Factor Body4 Yield Strength
Stress Properties
Displacement
Density 2.780E-06 kg / mm^3

Young's Modulus 73080.00 MPa

Poisson's Ratio 0.33

Yield Strength 324.054 MPa

Ultimate Tensile Strength 468.843 MPa

Thermal Conductivity 0.134 W / (mm K)

Thermal Expansion Coefficient 2.300E-05 / K

Specific Heat 880.00 J / (kg K)

Steel - Carbon Steel for Pressure Vessels

Components

Component Strength

Body1 Yield Strength


Properties

Density 7.850E-06 kg / mm^3

Young's Modulus 200000.00 MPa

Poisson's Ratio 0.29

Yield Strength 262.001 MPa

Ultimate Tensile Strength 551.581 MPa

Thermal Conductivity 0.047 W / (mm K)

Thermal Expansion Coefficient 1.200E-05 / K

Specific Heat 475.00 J / (kg K)

Iron, Cast

Components

Component Strength

Body2 Yield Strength


Properties

Density 7.150E-06 kg / mm^3

Young's Modulus 120500.00 MPa

Poisson's Ratio 0.30

Yield Strength 758.00 MPa

Ultimate Tensile Strength 884.00 MPa

Thermal Conductivity 0.021 W / (mm K)

Thermal Expansion Coefficient 1.200E-05 / K

Specific Heat 450.00 J / (kg K)

Contacts
Contact Type Contact Set Penetration Type Bodies Entities

Bonded

Bonded1 Symmetric [Body2||Body4] [Face 21||Face 100]

Bonded2 Symmetric [Body2||Body4] [Face 21||Face 96]


Header
Report Properties Bonded3 Symmetric [Body2||Body3] [Face 21||Face 42]
Simulation Model 1
Bonded4 Symmetric [Body2||Body3] [Face 21||Face 38]
Study 3 - Static Stress
Study Properties Bonded5 Symmetric [Body1||Body2] [Face 6||Face 21]
Study Setup
Bonded6 Symmetric [Body1||Body4] [Face 5||Face 98]
Settings
Materials Bonded7 Symmetric [Body1||Body3] [Face 5||Face 40]
Contacts
Mesh
Bonded8 Symmetric [Body1||Body2] [Face 4||Face 21]
Load Case1
Constraints Mesh
Loads
Type Solids
Guided Results
Safety Factor Nodes 93042

Results Elements 51985


Result Summary
Safety Factor
Stress Load Case1
Displacement

Constraints

Fixed1

Type Fixed

Ux Fixed

Uy Fixed

Uz Fixed

Loads

Pressure1
Header
Report Properties
Simulation Model 1
Study 3 - Static Stress
Study Properties
Study Setup
Settings
Materials
Contacts
Mesh
Load Case1
Constraints
Loads
Guided Results
Safety Factor
Results
Result Summary
Type Pressure
Safety Factor
Magnitude 5.00 MPa
Stress
Displacement Pressure2

Type Pressure

Magnitude 5.00 MPa

Pressure3
Header
Report Properties
Simulation Model 1
Study 3 - Static Stress
Study Properties
Study Setup
Settings
Materials
Contacts
Mesh
Load Case1
Constraints
Loads
Guided Results
Safety Factor
Results
Result Summary
Type Pressure
Safety Factor
Magnitude 5.00 MPa
Stress
Displacement

Load Case1 - Guided Results

Safety Factor

With the analysis criteria in this study setup, the design is expected to bend permanently or break.

Below Safety Factor Target


Next Steps
Validate your study setup
Check the loads are not set too high
Check the mesh refinement and consider increasing it in areas of high stress
Confirm your Safety Factor requirement
If the Displacement result shows high displacement, consider running a Nonlinear study to gain more
insight

Check other results


Examine the Below target Result visualization to see where the weakest areas are
Check the stress result to see if, and where, the material might yield
Check the displacement result to see how far from its original alignment the model has moved
Look at other results, such as reaction forces to check your study set up, or strain to check your
material performance

Strengthen weak areas


Add more material to weak areas
Select a material with a higher yield strength
Stiffen the design
Modify the shape with a Generative Design study

Generate alternative designs


Add more material to weak areas
Select a material with a higher yield strength
Stiffen the design
Header Modify the shape with a Generative Design study
Report Properties
Meets Safety Factor Target
Simulation Model 1
Study 3 - Static Stress Validate your study setup
Study Properties Check the loads are not set too high

Study Setup Check the mesh refinement and consider increasing it in areas of high stress
Settings Confirm your Safety Factor requirement
Materials If the Displacement result shows high displacement, consider running a Nonlinear study to gain more
insight
Contacts
Mesh Check other results
Load Case1 Examine the Below target Result visualization to see where the weakest areas are
Constraints Check the stress result to see if, and where, the material might yield
Loads Check the displacement result to see how far from its original alignment the model has moved
Guided Results Look at other results, such as reaction forces to check your study set up, or strain to check your
Safety Factor material performance

Results Above Safety Factor Limit


Result Summary
Validate your study setup
Safety Factor
Check the loads are not set too high
Stress
Check the mesh refinement and consider increasing it in areas of high stress
Displacement
Confirm your Safety Factor requirement
If the Displacement result shows high displacement, consider running a Nonlinear study to gain more
insight

Check other results


Examine the Below target Result visualization to see where the weakest areas are
Check the stress result to see if, and where, the material might yield
Check the displacement result to see how far from its original alignment the model has moved
Look at other results, such as reaction forces to check your study set up, or strain to check your
material performance

Lightweight the design


Set a Safety Factor upper limit to find where material can be removed
Remove material from areas that exceed the Safety Factor upper limit

Generate alternative designs


In the Generative Design workspace, create design modifications
Remove unnecessary material using a Shape Optimization study

Load Case1 - Results

Result Summary

Result type Sub-result Minimum Maximum

Safety Factor

Safety Factor 0.94 8.095E+06


Stress

Von Mises 9.364E-05 MPa 278.875 MPa

1st Principal −5.869 MPa 307.972 MPa

3rd Principal −132.281 MPa 77.576 MPa

Normal XX −26.991 MPa 176.689 MPa

Normal YY −73.703 MPa 300.819 MPa

Normal ZZ −110.165 MPa 290.026 MPa

Shear XY −74.866 MPa 74.489 MPa

Shear YZ −147.178 MPa 150.217 MPa

Shear XZ −78.061 MPa 77.524 MPa


Displacement

Total 0 mm 0.374 mm

X −0.15 mm 0.144 mm
Y −0.348 mm 0.362 mm

Z −0.135 mm 0.157 mm
Reaction Force

Total 0N 668.114 N
Header
Report Properties X −396.138 N 402.252 N
Simulation Model 1
Study 3 - Static Stress Y −159.604 N 155.627 N
Study Properties
Z −562.933 N 300.667 N
Study Setup
Strain
Settings
Materials Equivalent 1.136E-09 0.002
Contacts
Mesh
1st Principal 2.463E-10 0.002
Load Case1 3rd Principal −0.002 −5.06E-10
Constraints
Loads Normal XX −4.85E-04 6.849E-04
Guided Results
Normal YY −7.20E-04 0.001
Safety Factor
Results Normal ZZ −8.073E-04 0.001
Result Summary
Shear XY −0.002 0.002
Safety Factor
Stress Shear YZ −0.002 0.002
Displacement
Shear XZ −0.001 0.001
Contact Pressure

Total 0 MPa 99.199 MPa

X −42.02 MPa 67.891 MPa

Y −44.118 MPa 55.326 MPa

Z −68.294 MPa 71.412 MPa


Contact Force

Total 0N 7,831.785 N

X −4,388.002 N 5,829.563 N

Y −3,629.174 N 4,424.947 N

Z −7,583.965 N 4,594.884 N

Safety Factor

Safety Factor

Stress

Von Mises
Header
Report Properties
Simulation Model 1
Study 3 - Static Stress
Study Properties
Study Setup
Settings
Materials
Contacts
Mesh
Load Case1
Constraints
Loads
Guided Results
Safety Factor
Results
Result Summary 1st Principal
Safety Factor
Stress
Displacement

3rd Principal

Displacement

Total
Header
Report Properties
Simulation Model 1
Study 3 - Static Stress
Study Properties
Study Setup
Settings
Materials
Contacts
Mesh
Load Case1
Constraints
Loads
Guided Results
Safety Factor
Results
Result Summary
Safety Factor
Stress
Displacement

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