Steam Nozzles
Steam Nozzles
2
STEAM NOZZLES AND TURBINES
Steam Nozzles
• The fluid enters the nozzle at high pressure and expands to lower
pressure.
3
• If the cross section of the nozzle increases, it is called Divergent
nozzle.
• If the cross section of the nozzle, first decreases and then increases, it
is called Convergent-divergent nozzle.
• At the throat, i.e., at the narrowest cross section the Mach number is 1.
2 2
2 3
1 1 1
Use
4
It is used to convert pressure energy into kinetic energy.
Velocity of steam leaving the nozzle
C12 C 22
h1 g Z 1 q h2 g Z2 w
2 2
Flow through the nozzle is work free isentropic.
p1
q=0, w=0
Also, Z1 = Z2 1
Therefore, Actual
p2
h
C12 C 22
h1 h2 Ideal
2’
2 2
C 2 2(h1 h2 ) C 2 2
1
Ideal
2
6
Mass flow rate of steam through the nozzle
2
1 3
C 32 C 22 n ( p 2 v 2 p3 v3 )
Between throat and exit,
2 n 1
Generally, C1 = 0
C 22 n ( p1v1 p 2 v 2 )
2 n 1
2n
C2 ( p 1 v1 p 2 v 2 )
n 1
2n p2 v2
p 1 v1 1
n 1 p1v1
1 / n
v2 p2
But, p1 v1 = p2 v2
n n Or
v1 p1
2n p2 p2
1 / n
Therefore, C2 p1 v1 1
9 n 1 p1 p1
2n p2
n 1 / n
p1 v1 1
n 1 p1
2n p2
n 1 / n
m 2 A2 p 1 v1 1
n 1 p1
m 2n p2
n 1 / n
2 p1 v1 1
A2 n 1 p1
1 2n p2
n 1 / n
p1 v1 1
v2 n 1 p1
1 / n
p2
But, v 2 v1
p1
10
m 1 p2
1/ n
2n p2
n 1 / n
Therefore, p1 v1 1
A2 v1 p1 n 1 p1
2 n p1 p 2
2/n
p2
n 1 / n
n 1 v1 p1 p1
Considering section 1 – 3,
m
2 n p 1 p3
2/n
p3
n 1 / n
A3 n 1 v1 p1 p1
11
Critical pressure ratio (p2/p1)
The narrowest section in the nozzle is throat (2). At the throat the value
m p
of is maximum. This ratio is function of pressure ratio 2
A p1
The critical pressure ratio is the pressure ratio at which the m
A
will be maximum. 2
2/ n n 1 / n
2 n p1 p2 p
To get
m m
differentiate 2
A2 A2 n 1 v1 p1 p1
max
with respect to (p2/p1) and equate to zero.
m
d
A2
0
p
d 2
12 p1
p1, v1 and n are constants.
p 2 / n p
n 1 / n
d 2 2
p1 p1
0
p2
d
p1
2 n 1
1 1
2 p2 n n 1 p2 n
0
n p1 n p1
1
p2 n
p1
2
2 n
n 1
p2 n
p1
n
n 1
p2 p2 2 n 1
n
2
(Or)
p1 n 1 p1 n 1
13
m
A
2
p2 p2
p1 Cri p1
15
Relationship between Area, Velocity and Pressure in nozzle flow
dA 1 dp 1 M 2
A p M2
16
Equilibrium
h & Supersaturated Flow in Nozzle
• As the expansion continues below this line into the wet region,
condensation proceeds gradually with the progressive decrease of
quality (x) and increase in the degree of wetness.
1
x = 0.96 to 0.97
s
Point ‘A’ represents the point at which condensation within the vapour just
starts. If the condensation occurs at point ‘A’ on saturation curve, the flow
is called equilibrium flow.
17
• However, when the steam expands from super heated state to the two
phase region in the nozzle, the expansion occurs so rapidly that the
vapour does not condense immediately as it crosses the dry saturated
line, but somewhat later (at x = 0.96 to 0.97), when all the vapour
suddenly condenses into liquid.
• Beyond the dry saturation line till the state when the vapour condenses,
the flow is said to be supersaturated and the system is in metastable
equilibrium, which means that it is stable to small disturbances but
unstable to large disturbances.
• Wilson line (x = 0.96 to 0.97) is the locus of states below the dry
saturation line where condensation within the vapour occurs at different
pressures.
Effect of supersaturation
•there is an increase in the entropy and specific volume of steam.
•the exit velocity of steam is reduced due to decreased enthalpy drop.
•there is an increase in mass of steam discharged.
Type = Convergent
Velocity of steam at inlet (C1) = 250 m/s
Pressure at inlet (p1) = 3.5 bar with x1 = 0.95
Pressure at outlet (p2) = 2 bar
Mass flow rate (m) = 0.75 kg/s p1
p2 x1 = 0.95
h
23
s
Solution
From Chart,
h1 = 2625 kJ/kg, h2 = 2540 kJ/kg
(C22 – C12) / 2 = h1 - h2
Given
Type = Con-div type
Inlet pressure (p1) = 8 bar, dry
Mass flow rate of steam (m) = 4.6 kg/s
Discharge pressure (p3) = 1.5 bar
h3 – h3’ = 0.12 (h1 – h3’)
n = 1.135
Required: A2, A3
Solution
A1C1 A2C2 A3C3
m
v1 v2 v3
25
Inlet velocity is not given, C1 = 0
p1
C22/2 = h1 – h2
1 p2
From chart,
h1 = 2770 kJ/kg 2
n
h p3
p2 2 n 1
We can write, 3
3’
p1 n 1
s
p2 / 8 = [2 / (1.135 + 1)]1.135./ (1.135 - 1)
p2 = 4.62 bar
v2 = 0.42 m3/kg
h3 = 2492.8 kJ/kg
C3 = 744.6 m/s
Given
Type = Con-div
Inlet pressure (p1) = 10 bar with x1 = 0.98
Back pressure (p3) = 0.1 bar
Specific steam rate (SSR) = 10 kg/kWh
Power (P) = 200 kW
Size of nozzle = 5 mm x 10 mm
h3 – h3’ = 0.1 (h1 – h3’)
n+1
2
n = 1.035 + 0.1 (x1) h p3
3
= 1.035 + (0.1 x 0.98) = 1.133 3’
(b) Number of nozzles = Total area / Area per nozzle = A2 / A2 per nozzle
C2 = 469.04 m/s
A2 = 0.00037905 m2
Number of nozzles = 0.00037905 / 0.00005 = 7.58 = 8 ---- Ans
30
A3C3
m
v3
C32/2 = h1 – h3
From chart, h3’ = 2055 kJ/kg
v3’ = 13 m3/kg = v3
h3 = 2123 kJ/kg
C3 = 1106.3 m/s
0.5556 = A3 x 1106.3 / 13
31
A3 = 0.0065276 m2 ---- Ans
Problem 4: Steam enters a nozzle passing a mass flow of 14 kg/s at a
pressure of 30 bar and a temperature of 300oC. After expansion to a
exit pressure of 5 bar, the exit velocity was 800 m/s. (i) Determine
the nozzle efficiency and the exit area (ii) If the losses occur only in
the divergent portion, determine the velocity of steam at the throat.
Given
Type = Con-div
Mass flow rate (m) = 14 kg/s
Inlet pressure (p1) = 30 bar
Inlet temperature (T1) = 300oC = 573 K
Exit pressure (p3) = 5 bar
Velocity of steam at outlet (C3) = 800 m/s
Solution
Actual (adiabatic)enthalpy drop h1 h3
(i) n
Isentropic enthalpy drop h1 h3'
32
From chart, h1 = 2990 kJ/kg
h3’ = 2625 kJ/kg
v3’ = 0.38 m3/kg = v3
To find h3 p1
1
p2
(h1 – h3) x 103 = V3 2/2
2
(2990 – h3) x 103 = 8002/2
h
p3
h3 = 2670 kJ/kg
3
3’
2990 - 2670
n = ----------------
s
2990 – 2625
p2 = 16.372 bar
34
Problem 5: A set of 16 nozzles for an impulse turbine receives steam
at 16 bar, 300oC. The pressure of steam at exit is 10 bar. If the
total discharge is 245 kg/min and nozzles efficiency is 90 %, find the
cross sectional area of the exit of each nozzle. If the steam has a
velocity of 100 m/s at entry to the nozzles, find the % increase in
discharge.
Given
Type = Con
Number of nozzles = 16
Inlet pressure (p1) = 16 bar
Inlet temperature (T1) = 300oC
Exit pressure (p2) = 10 bar
Mass flow rate (m) = 245 kg/min = 4.083 kg/s
Solution
From chart, h1 = 3035 kJ/kg
h2’ = 2925 kJ/kg
35
v2’ = 0.22 m3/kg
A2C2
m
v2 p1
(C22 – C12) = h1 – h2 1
h1 h2
n
h1 h2' p2
2
h1 – h2 h
2’
0.9 = ---------------
3035 – 2925
s
h1 – h2 = 99 kJ/kg
A2 = 0.0020186 m2
C2 = 456.07 m/s
= 4.1846 kg/s
4.1846 – 4.083
% increase in mass flow rate = ------------------- x 100
4.083
37
Problem 6: Steam enters a nozzle in a dry saturated condition and
expands from a pressure of 2 bar to a pressure of 1 bar. It is
observed that supersaturated flow is taking place and the steam flow
reverts to a normal flow at 1 bar. What is the degree of under-
cooling, degree of supersaturation, increase in entropy and loss in the
available heat drop due to irreversibility.
Given
Solution
38
To find T2’
T2’/T1 = [p2/p1](n – 1) / n
40
Problem 7: Steam is supplied to a group of 4 nozzles at 18 bar and
250oC. It is expanded down to 4 bar and friction loss may be
neglected. If the expansion is metastable, calculate for a flow of 2.5
kg/s, the exit dimensions of nozzles if they are rectangular in shape
and have length to breath ratio of 3 : 1. What is the degree of
undercooling and degree of supersaturation.
Given
No of nozzles =4
Inlet pressure (p1) = 18 bar
Inlet temperature (T1) = 250oC
Exit pressure (p2) = 4 bar
Mass flow rate (m) = 2.5 kg/s
l:b =3:1
Flow = Supersaturated
To find C2’
C2’/2 = (h1 – h2)equ
= 274493 J/kg
A2 = 0.001288 m2
Let a = Breath
Length = 3 a
and 3a x a = 3 a2 = 0.000322
43
To find T2’
T2’/T1 = [p2/p1](n – 1) / n
44
Problem 8: In an installation 5 kg/s of steam at 35 bar and 350oC is
supplied to group of 6 nozzles in a wheel chamber maintained at 5
bar. (a) Determine the dimensions of the nozzles of rectangular
cross sectional area with aspect ratio 3 : 1. The expansion may be
considered metastable and friction is neglected. (b) Also calculate,
(i) degree of undercooling and supersaturation (ii) loss in available
heat drop due to irreversibility (iii) increase in entropy and (iv) ratio
of mass flow rate with metastable expansion to that if expansion in
thermal equilibrium.
Given
No of nozzles =6
Inlet pressure (p1) = 35 bar
Inlet temperature (T1) = 350oC
Exit pressure (p2) = 5 bar
Mass flow rate (m) = 5 kg/s
l:b =3:1
Flow = Supersaturated
Required: (a) l2, b2, (b)(i) (T2 – T2’), p2/p2’ (ii) Loss (iii) Inc. in entropy (iv)
mt / mm
45
Solution
To find v2’
v2’ / v1 = (p1/p2)1/n
5 = A2 x 907.2 / 0.335
A2 = 0.00184634 m2
and 3a x a = 3 a2 = 0.000307723
49
To find mt
mt = A2C2 / v2
C2 = 911.04 m/s
50