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Tools used: INTRODUCTION

Jigsaw

Circular saw

The structural supports are external to provide a clean internal cockpit

structure. The cut-out on the forward upper outside edges allow the side
wall assemblies to fit and align correctly.

Drill/Screwdriver Designed to fit on the forward floor (MIP)

assembly.

You will need the following resources:

• 12mm thick MDF Sheet

• 30mm x 30mm square stock timber
• 30mm screws
Orbital Sander

The Plans:
The best way I found to produce these plans are as follows:
Compound Mitre
• Take your time.
Saw • Measure the dimensions from a master corner. Measure each point
across and along, like a co-ordinate system. This way every point angle
will be in the exact position. There is too much error in measuring a
distance, then an angle and measuring another distance. Use the angles
given just for confirmatory checking. Most cuts are at 90 Degrees, but
there are quite a few that have angled cuts. Make sure you check if they
require the saw to be angled before cutting.

VERSION 3.0 1
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Creating the 737 MIP Support Structure

STEP 1 (Creating the 737 MIP Structure)

• Create and cut all the parts from the
plans/drawings
• 12mm MDF was used for the panels

STEP 2 (Creating the 737 MIP Structure)

• Place the backboard support in position
• Align the support with the lower corner of
the panel (2)
• Secure with Qty 3 #8 30mm Wood Screws

. STEP 3 (Creating the 737 MIP Structure)

• Place the lower suppoort (4) in position
• Secure with Qty 3 #8 30mm Wood Screws

STEP 4 (Creating the 737 MIP Structure)

• Repeat with the RH side panel
• The supports should be on the outside

STEP 5 (Creating the 737 MIP Structure)

• Place the MIP backboard (1) into position
• Secure each side with Qty 3 30mm wood
screws

VERSION 3.0 2
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STEP 6 (Creating the 737 MIP Structure)

• Insert the upper rail (7)
• Secure with Qty 4 #8 30mm wood screws

STEP 7 (Creating the 737 MIP Structure)

• Paint with wood primer, to seal the MDF

wood
• Paint with top coat.

STEP 8 (Creating the 737 MIP Structure)

• Insert the MIP into the stand

• Secure with Qty 6, #8 30mm wood Screws

VERSION 3.0 3
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Parts List
A Item Qty Part Number Part Name A
1 1 12mm MDF MIP BackBoard
2 2 12mm MDF MIP SIDE
2 3 2 30mm x 30mm Pine Lower Support
4 1 30mm x 30mm Pine Upper MIP Support
5 5 2 30mm x 30mm Pine Backboard Support

B B

C 2 C

5
D D

E E
1

Created by:

Karl Clarke
[Link]
Title:
ALL DIMENSIONS IN MM
F F
MIP Structure
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A A
78
.7
°

154.9°

.3°
90

10
8°
166.3°
979

979
B B
903

890

787
View Looking Forward
1:10 scale

545

545

90

°
90
°
C C
461
1515

1599 473

View Looking From Right

1:10 scale
1599
D D
472

View looking from top

90

90
°

1:10 scale

E E

Created by:

Karl Clarke
[Link]
Title:

F
General Dimensions MIP Structure
F

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Parts List
A Item Qty Part Number Part Name Material A

1 1 12mm MDF MIP BackBoard

2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard
5 2 30mm x 30mm Pine Backboard Support Pine

5
42
B B

1 2 30

30
90
1599

°
Ø5 Layout view
1:10 Scale
1
273

C C
48

View Looking from front

1:10 Scale
498
545

545
Counter sink all holes

°
90

30
15 15 30
D 12 2 42
D
5

1599

1
E E
12

Created by:

Karl Clarke
[Link]
Title:

F F
MIP Structure
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Parts List
A Item Qty Part Number Part Name Material A
2 2
2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard

409

394
B B

419
26
400

78
183

183
10
C .7 C
°

8.3
.3°
100
154.9°

°
90
399

10
8
Hole

8
261

890
881
°

857
Placement

728
1:8 Scale

166.3°
All hole

599
Diameters

483
D D
979

4mm
897

Co-ord Angular 2
796
788

298
63
799

Dimensions Dimensions

15
View From View From
545

Right Right
1:8 Scale 1:8 Scale
56
200
E E
90

°
384
90
°

15
461
Created by:

Karl Clarke
[Link]
461 Title:

F F
MIP Structure
12

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Parts List
A Item Qty Part Number Part Name Material A

2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard

3 2 30mm x 30mm Pine Lower Support Pine
5 2 30mm x 30mm Pine Backboard Support Pine

Countersink these
B holes on the outside face B

2
C C

Left side /
outboard face
Countersink these Layout View

515
D holes on the inboard 1:8 Scale D

545
Outboard face
Inboard Face
Face
1:8 Scale
1:8 Scale

30
5

431
E E
460
3
Created by:

Karl Clarke
[Link]
Title:

F F
MIP Structure
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Parts List
A Item Qty Part Number Part Name Material A

2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard

3 2 30mm x 30mm Pine Lower Support Pine

B B

30 430

30
2
30

C
3 C
30

D FRONT D
430

3
E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP Structure
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Parts List
A A
Item Qty Part Number Part Name Material
5 1 1 12mm MDF MIP BackBoard
2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard
3 2 30mm x 30mm Pine Lower Support Pine
5 2 30mm x 30mm Pine Backboard Support Pine

B B

5
30

C C

1:5 scale

1 Layout view
1:8 scale
D D

545
545

E
3 430 E

461

30 Created by:

30 Karl Clarke
42
[Link]
Title:

F F
MIP Structure
30

Rev. Date of issue Sheet

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Parts List
A Item Qty Part Number Part Name Material A
4
1 1 12mm MDF MIP BackBoard
2 2 12mm MDF MIP SIDE MDF Medium Density Fiberboard
4 1 30mm x 30mm Pine Upper MIP Support

B B

30
1515
C C
2 1 4 2
30 1515
30

D D

897
868
4

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP Structure
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[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

Building the MIP (Main Instrument Panel) is one of the most important and
visually effective parts of any sim build. These designs and plans are based on a
full size 737 cockpit. My MIP screens (Qty 3) & Lower Eicas (Qty 1) are running
from an old desktop PC networked to my main computer via an ethernet switch.
Router The monitors used in my MIP are the following:

• FO & CPT PFD/ND: 18.5” 1366x768 (Pixels 16:9 ratio - Qty 2)

• Upper EICAS: 14.1” 1024x768 Pixels (4:3 ratio - Qty 1)
• Lower EICAS: 12” 1024x768 Pixels (4:3 ratio - Qty 1 - Located in the
FMC Console)
The computers are connected and use the following software:

Orbital Sander • Prepar3D (Core Sim Program)

• PROSIM 737 (Flight Model Physics & Logic, Including interface software)
• FSWIDE (Networking of PC’s with FSUIPC)
• FSUIPC (Data Transfer protocol)
• Mobiflight (Interface software between hardware and software)
The best way I found to produce these plans are as follows:
Compound Mitre
Saw
• Take your time.
• Measure the dimensions from a master corner. Measure each point
across and along, like a coordinate system. This way, every point angle will
be in the exact position. There is too much error in measuring a distance,
then an angle, and measuring another distance. Use the angles given just
for confirmatory checking. Most cuts are at 90 Degrees, but there are quite
a few that have angled cuts. Make sure you check if the saw blade needs
to be angled before cutting.

VERSION 1.0 1
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BEFORE YOU START

Please understand that these are my designs and plans. Each part or module of the sim is designed
to fit perfectly together. Fusion CAD proves the designs, as do my sim builds. These can be seen on
my YouTube Channel. There are a few differences that differ from the real aircraft. They are
designed this way for ease of build and making the parts as universal as possible.
Difference 1: The bottom of the MIP

The Real Aircraft Design The standard size monitor interferes with the base of the MIP

This Design change was carried out

to allow various different size
monitors to fit in the MIP easily. It
allows the bottom of the monitors to
hang down away from the upper
control panel electronic components.

The Modified Design

VERSION 1.0 2
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Difference 2: The FMC Bay

The Real Aircraft Design The Extended Design

This Design change was also carried out to allow

various different size monitors to fit in the
console easily. If you stick with the real aircraft
design, you require a specialised size monitor
which is small and expensive. This does mean
however; your pedestal and throttle unit will be
4cm further aft than the real aircraft.

VERSION 1.0 3
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Creating your own panels is very satisfying. You will find all the measurements here in this file, and
Fusion 360 CAD files can be found on the website [Link]. Utilising the CAD designs
will allow you to build to my specifications or edit the files/designs as you require.
Without a CNC or laser machine, this option can be quite difficult. I appreciate that sometimes it’s
easier to buy the face panels from another vendor, which will often work out cheaper, less time
consuming, and produces a perfect finish.
In taking this 3rd party route, which there is nothing wrong, and I highly suggest it. You stray away
from my designs, and then things may not fit as planned. That said, this should only be an issue with
individual MIP panels. The MIP size and surrounding structure should still be the same as the real
aircraft. To ensure this when buying the MIP panels from 3rd parties, the MIP overall size should be:

The basic panel size being: 1515mm x 350mm

You will notice that there is an extra 68mm at the bottom. This is slightly different from the real
aircraft. This extra created space, at the bottom, allows the monitors to fit flush in the units while not
extending too high up the panel. This prevents the monitors from interfering with other panels, as
stated in the difference section above. This also allows a host of different size monitors to be fitted.

ESSENTIAL ROUTER BITS

To get that neat even finish, I highly recommend the following router bit. Although not essential, as most of the
rounded corners could be achieved in a variety of different ways.

12mm Radius Straight Template Cutter with Bearing Follower.

This allows you to create perfect cut-outs in any part, by placing

the bearing along a straight edge. Cost: £5 approx.

VERSION 1.0 4
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PARTS LIST (MIP Only):

ITEM: QTY: COST:
[Link] MIP PANELS 1 £250.00
3m MDF 1 (2.4m x 1.2m sheet) £6 each
6mm MDF 1 (2.4m x 1.2m sheet) £8 each The products listed in the
18 x 66mm wood 2 (4m) £8 table, are the minimum
5cm wood screws 1 Box £5 amounts that I could
Wood Glue 1 Carton £4 purchase here in Brunei,
5m 12c led strip warm white 1 £8.99 however there will be plenty
Dome Batton 18mm 2m £3 left over for further projects.
Primer 1L Can £3
Grey Paint 1L Can £6
Wood Filler 1 Tub £3

PREPARE THE PARTS

Using the plans provided, Prepare and cut all the parts. The
structural supports are created from 18mm x 66mm stock.
Creating individual MIP panels can be achieved by hand but
would be very time-consuming. The plans and dimensions are
included if you decide to take the route. However, downloading
the MIP design might be a better option if you have a CNC or
Laser. The parts can then be selected and created very quickly
from the CAD Designs.

TOOL SAFETY

SAFETY
Please be careful with power tools. This guide does not teach you how to use or operate the tools safely. It’s very easy for accidents to
happen. Always get advice and follow the instructions with the tool. I accept no responsibility if you get injured while creating something
from this guide.

MDF SAFETY

Always where a mask, that can protect you from the dust created by MDF. Try to use dust extraction where possible too.

VERSION 1.0 5
[Link]

CREATING THE MIP BOX STRUCTURE

STEP 1 (Building the MIP Box Structure)

• Screw items 2 & 3 to Item 1 (50mm/2” woodscrews)
• Pre-drill and countersink screws holes for a flush
finish
• (Do not glue, this will allow disassembly if you find
anything needs tweaking/adjusting)
When creating the MIP box structure, you will notice various cut-
outs in the frame. Some of these are not necessary. It will depend
on the panel layouts you purchase or create. By changing from
nuts and bolts to screws for affixing the panels, you could
eliminate most of the cut outs. Picture 3 shows the cut-outs for
the nut & Bolt.
The two arrows marked in the picture to the left (The Top MIP
support -Item 1), are the two cut-outs I recommend.
The upper hole is to allow cables to pass through the various
sections created using a hole saw.
The lower cut-out allows for the rudder gauge to fit correctly and
can be created using a jigsaw.

STEP 2 (Building the MIP Box Structure)

Screw item 4 to items 2 & 3
(Do not glue, this will allow disassembly if you find anything
needs tweaking/adjusting)
Make sure the box structure is now as square as possible; this can
be achieved in the next step.

VERSION 1.0 6
[Link]

STEP 3 (Building the MIP Box Structure)

• Screw item 8 to the box assembly
• For the time being, use a few screws to temporarily
hold the parts, as this will be removed for access.
Note: Do not glue at all! This will allow for easy access to the MIP
internals
This part of the box unit should be easily removeable. You’re
When attaching the 12v LED strips, probably going to need a lot of access during your build. The hole
do not rely on the adhesive tape in the middle allows for the landing gear mechanism to protrude.
that comes on the lights. I found; This panel will be covered in 12v LED strips for back lighting.
they quickly fall off. I now secure Warm white is closest to the real aircraft, but others do use
them with Hot Glue bright/cool white. The cut-outs at the bottom allow for various
wires to pass into the unit. Creating the cut-outs to the edge
means you can easily remove the panel without snagging any
cables.
To help square up the unit, try using the two edges of a new sheet
of wood. They are usually square, place the box structure on top
and align two sides, mark around the box, and cut out. This should
make a good square unit.

STEP 4 (Building the MIP Box Structure)

• Screw the baseplate to the box structure
• These screws must be countersunk and fitted flush to
the surface
Note:
This part of the build depends on your panels. I would highly suggest you
lay out all your panels and ensure the cut-outs match where your panels
fit.
If you purchase your panels
and they come with a
backboard, that’s even
easier. You may have to fill
the gap at the bottom with
a filler piece.

VERSION 1.0 7
[Link]

STEP 5 (Building the MIP Box Structure)

• Remove the back LED board
• Screw the dome fascia from the inside to secure the
piece onto the panel.
Once again, these screws need to be flush or below the surface to
ensure they do not damage your monitors.

VERSION 1.0 8
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Parts List

A Item Part Number A

1 TOP BOX STRUCTURE

1 2 RH BOX STRUCTURE

3 MIP LH SUPPORT

4 BOTTOM BOX STRUCTURE

5 RH LOWER MIP SCREEN SUPORT

6 LH LOWER MIP SCREEN BRACE

B 7 MIP CENTRE SCREEN SUPPORT B

8 MIP LED BACKBOARD

9 MIP BACKPLATE 5MM BARE

11 MIP FRONT PANEL DOME TRIM

3

C C

D D

E E

F F
7
2

G G

11
Created by:

Karl Clarke
9
[Link]
4 Title:
H H
737 MIP BOX STRUCTURE
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A A

74mm
1515mm
66mm

B B

350mm

418mm
418

48mm
C C

D D

E E

F F

1515mm

74mm
90mm

G G

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Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
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Parts List

A 1 Item Qty Part Number Part Name Material A

1 1 18mm x 66mm Pine MIP BOX UPPER Pine

B B

1515mm

1506mm
C 662mm C

565mm

498mm

27mm
VIEW FROM BOTTOM
9mm 1:4 SCALE
66mm
51mm

D D

9mm
13mm

1515mm

18mm
662mm
VIEW FROM FRONT
565mm
1:4 SCALE

565mm 66mm
E E
18mm

97mm
1515mm

F
1515mm
1 F

VIEW FROM TOP

m
5m

1:4 SCALE
Ø

Ø35mm
66mm

mm
R12

G G
HOLE FOR WIRING LOOM

THIS CUT OUT IS FOR THE RUDDER

GAUGE Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

A Item Part Number Part Name Material A

1 TOP BOX STRUCTURE TOP BOX STRUCTURE v6

2 RH BOX STRUCTURE RH BOX STRUCTURE v6 Pine

2
4 BOTTOM BOX STRUCTURE BOTTOM BOX STRUCTURE v8 Steel

B 18mm 66mm B

1 18mm

C C

18mm
LAYOUT VIEW
2 A

18mm
D
4 B D
382mm

382mm
A (1:2) 1 ATTACH WITH QTY2
No8 50MM WOOD
SCREWS

E E

2
B (1:2)
F F

ATTACH WITH QTY2

18mm
No8 50MM WOOD
SCREWS
G G

4
66mm

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

Item Part Number Part Name Material

A A
1 TOP BOX STRUCTURE TOP BOX STRUCTURE v6

2 RH BOX STRUCTURE RH BOX STRUCTURE v6 Pine

3 MIP LH SUPPORT MIP LH SUPPORT v4 Pine

4 BOTTOM BOX STRUCTURE BOTTOM BOX STRUCTURE v8 Steel

18mm 66mm
B B

1
C 1515mm

3 1479mm
C C

m
418mm
382mm

°m
90
3 LAYOUT VIEW 2
1:10 SCALE

382mm D

382mm
D
4 D

ATTACH WITH QTY2

No8 50MM WOOD
SCREWS

C (1:2)

E E

D (1:2)
3
F
3 F

18mm ATTACH WITH QTY2

3 No8 50MM WOOD
G SCREWS G
4
66mm

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

Item Part Number Part Name Material

A A
1 TOP BOX STRUCTURE TOP BOX STRUCTURE v6

2 RH BOX STRUCTURE RH BOX STRUCTURE v6 Pine

3 MIP LH SUPPORT MIP LH SUPPORT v4 Pine

4 BOTTOM BOX STRUCTURE BOTTOM BOX STRUCTURE v8 Steel

B B

LAYOUT VIEW
ALL HOLES COUNTERSUNK THIS SIDE 1:10 SCALE 1
C ALL HOLES 4MM DIAMETER F C

2
3
VIEW FROM BOTTOM
1:5 SCALE

D D

18mm
1515mm 66mm E 4

ATTACH WITH QTY2

VIEW FROM FRONT No8 50MM WOOD
18mm

1:5 SCALE SCREWS

F (1:3)
55mm

51mm
15mm

15mm
E E
13mm

1
9mm
695mm VIEW FROM TOP 3
821mm 1:5 SCALE
1506mm

F 1515mm F

E (1:3)

4
3
G G
ATTACH WITH QTY2
No8 50MM WOOD
SCREWS

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

A Item Part Number Part Name Material A

2 RH BOX STRUCTURE RH BOX STRUCTURE v6 Pine
2 3 MIP LH SUPPORT MIP LH SUPPORT v4 Pine

4 BOTTOM BOX STRUCTURE BOTTOM BOX STRUCTURE v8 Steel

5 RH LOWER MIP SCREEN SUPORT RH LOWER MIP SCREEN SUPORT v3 Steel

4 6 LH LOWER MIP SCREEN BRACE LH LOWER MIP SCREEN BRACE v3 Steel

7 MIP CENTRE SCREEN SUPPORT MIP CENTRE SCREEN SUPPORT v4 Steel

B 5 B
3
7

6
C C
ITEMS 5 & 6
LAYOUT VIEW 5
VIEW FROM FRONT

360mm 226mm 360mm

134mm 145mm

152mm 163mm
11mm

11mm
FRONT VIEW

R
1m
D 1:2 SCALE D

m
645mm 645mm

360mm 20mm
4 LAYOUT VIEW 5
VIEW FROM TOP
3 2
E 6 E

9mm

9mm
COUNTERSINK
ALL HOLES THIS SIDE
TOP VIEW

10mm
mm

1:2 SCALE
Ø5

THIS DISTANCE
7 SET BY THE THICKNESS
OF THE MONITOR USED

35mm
180mm
20mm

F 325mm F

360mm

ATTACH WITH
QTY 3 No.8 25MM
WOOD SCREWS

G G

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

A Item Qty Part Number Part Name A

1 1 6mm MDF Mid Screen Spacer

7 1 18mm x 66mm Pine Mid Screen Brace

B B

PACKING PIECE THICKNESS

SHOULD BE THE SAME
THICKNESS AS THE
CENTRE MONITOR
C C

PACKING PIECE HEIGHT IS

DEPENDANT ON THE HEIGHT
POSITION OF THE MONITOR
4MM DIAMTER HOLES & COUNTERSUNK

D D

7
66mm

66mm
49mm

49mm
25mm 6mm
41mm
18mm
186mm 645mm 645mm
E E
226mm

ATTACH WITH QTY2

No8 50MM WOOD
SCREWS

7
F F
18mm

FITTED FLUSH AGAINST

24mm

226mm
FRONT EDGE
6mm

ATTACH WITH QTY2

No8 18MM WOOD
SCREWS

G G

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List

A Item Part Number Part Name A

1 12V LED Strip Light, Flexible 12V LED Strip Light, Flexible v2

8 3mm MDF Back Lite Panel

12v LED STRIPS

PLACED ONLY WHERE LITEFLOW
PANELS ARE. ILLUSTRATION ONLY
8
B B

CUT-OUT FOR LANDING

GEAR LEVER
VIEW FROM FRONT
C
1:5 SCALE 928mm C
3mm

4 mm

9mm
R2
82mm
418mm

418mm

418mm
409mm

D D
288mm

288mm
276mm
194mm
130mm

130mm
E 9mm E

57mm

ALL HOLES 4MM DIAMETER

407mm
& COUNTERSUNK ON BACKSIDE!
DO NOT COUNTERSINK ON THIS SIDE
757mm

1107mm 1
1457mm
F F
1515mm

8
THESE CUTOUTS ARE FOR CABLES AND LOOM EXIT POINTS FROM
THE BACK OF THE MIP. ONE LARGER HOLE MIGHT BE BETTER. THE
AMOUNT AND LOCATION WILL DEPEND ON YOUR NEEDS

G G

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

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Parts List
Item Part Number Part Name
A 9 5mm MDF MIP Back Board ASSY A

B B
1515mm

492mm 489mm

369mm 9 366mm 5mm

102mm 99mm

52mm

3mm
C 102mm C
52mm

58mm
1mm

1mm
190mm 190mm 93mm

35mm
3mm 190mm 190mm 190mm

71mm

93mm
93mm9
418mm

418mm

418mm
352mm

352mm
172mm
172mm

172mm

172mm
172mm
313mm

313mm
m

274mm
273mm

2m

2m
R3
mm

R1

R1
71mm
67mm
D D

COORDINATE DIMENSIONS
VIEW FROM FRONT
1:5 SCALE

E E

m
9m 13
13 9m
m
270mm

19mm
° 154mm 151.5 270mm
151.5

103mm
m °
110m 106
159 mm
.7° 211mm .7°
159

35mm
°
F 166.7 F
°

11
1.6

26mm 166.7

1.6
°
13mm
11

54mm

°
26mm
19mm 54mm 30mm

289mm
45°

45°

167mm
R1
2m
m

G G

ANGULAR AND LINEAR DIMENSIONS

VIEW FROM FRONT
1:5 SCALE

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

10/13
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

928mm Parts List

922mm Item Part Number Part Name
A A
908mm 9 5mm MDF MIP Back Board ASSY

895mm
All these parts not marked
587mm by dimensions are
516mm dependant upon the panel
481mm you [Link] allow the
backlight to shine through. If
451mm you want these dimensions,

38mm
3mm
421mm please download the fusion

53mm
166mm files.
B 20mm B
535mm

68mm
84mm
113mm

135mm
140mm
9 INTERNAL COORDINATE
DIMENSIONS
C VIEW FROM FRONT C

289mm
282mm
1:5 SCALE

182mm
170mm

170mm
167mm
128mm

89mm
88mm

88mm

88mm
88mm

88mm
32mm 20mm
All these parts not marked
145mm 602mm by dimensions are
D dependant upon the panel D
363mm
you [Link] allow the
584mm backlight to shine through.
687mm If you want these
965mm dimensions, please
download the fusion files.
1183mm
1403mm

1466mm

E 1183mm ALL HOLES 4MM DIAMETER E

769mm & COUNTERSUNK
332mm
49mm

MOUNTING HOLE
DIMENSIONS
VIEW FROM FRONT
1:5 SCALE
9
F F
369mm

369mm
49mm

49mm
209mm

209mm
G G
49mm

332mm

616mm

899mm Created by:

Karl Clarke
1183mm
[Link]
1466mm
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

11/13
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List

A Item Part Number Part Name A

9 5mm MDF MIP Back Board ASSY

B B

C C

9
DOME RAIL HOLE DIMENSIONS
VIEW FROM FRONT
1:5 SCALE

D D

4MM DIAMETER HOLES

58mm

COUNTERSUNK ON BACK SIDE

E E

35mm

241mm

446mm

652mm

858mm
F F
1064mm

1269mm

1475mm

G G

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

12/13
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
Item Part Number Part Name
A 11 16mm x 20mm Pine MIP DOME FACIA (2) A

B B

11

C C

350mm

48mm

68mm
D D

m
0m
R1
VIEW FROM FRONT
E 1:5 SCALE E
1515mm
11

20mm
20mm

6mm

VIEW FROM SIDE

VIEW FROM TOP 1:1 SCALE
F 1515mm 1:5 SCALE F
16mm

11

G G

Created by:

Karl Clarke
[Link]
Title:
H H
737 MIP BOX STRUCTURE
Rev. Date of issue Sheet

13/13
1 2 3 4 5 6 7 8 9 10 11 12
[Link]

Tools used: INTRODUCTION

Drill/Screwdriver

Compound Mitre
Saw

The maintenance stand is optional and a great aid for the build process ahead. It
prevents your panels/paintwork from getting damaged as you progress in your
build.
The stand can be created from scrap wood.
It supports the MIP and allows the MIP to be held at any angle. It does not need
to be exact or accurate, but do make sure it's strong enough to take the weight of
the components.

CREATING THE MIP Maintenance Stand

STEP 1 (Building the MIP Maint Stand)

• Create the MIP Maintenance stand from scrap wood if
possible.
• Use the MIP stand plans to cut the parts to size.
If you have the time, this is highly recommended. The unit allows
the MIP to be flipped over and over to make it easy to work on the
front or rear and hopefully prevent any stress positions for the
builder.
You can adjust the position/angle with additional screws next to
the pivot points to make the unit balance better as you go along.

VERSION 2 1
[Link]

STEP 2 (Building the MIP Maint

Stand)
• Attach the upright item to bottom brace with
screws.
• Repeat on the other side.
Ensure the parts are at right angles to each other, and
the upright does not protrude lower than the bottom
brace.

STEP 3 (Building the MIP Maint

Stand)
• Attach the support with screws
• Repeat for the other side
Ensure the support is on the centre line of the upright to
allow the other side support to fit correctly.

STEP 4 (Building the MIP Maint

Stand)
• Attach the other support with screws
• Repeat for the other side

VERSION 2 2
[Link]

STEP 5 (Building the MIP Maint

Stand)
• Attach the centre support with screws to the
uprights
• Repeat for the other side
Make sure the support is low enough that the MIP will
not interfere. If there is a gap between the MIP and
stand, fit a washer/s to fill the gap.

STEP 6 (Building the MIP Maint

Stand)
• Insert the MIP Box, find the balance point,
and place a screw into the pivot point.
• A second screw can be added to hold the
MIP in a set position.
This should now bring the MIP up to a comfortable work
height, and allow you to fit all the parts with ease.

VERSION 2 3
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

1/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A

18 12 1 Upright RH
13 1 Centre Panel
14 1 Support RH Rear
15 1 Bottom Brace RH
16 1 Support RH FWD
B 18 1 Upright LH B
19 1 Support LH rear
20 1 Bottom Brace LH
21 1 Support LH FWD

21 19 13
C C

12

D D

20
14

E E

15
Created by:

Karl Clarke
[Link]
Title:

F F
16 737 MIP Maint Stand
Rev. Date of issue Sheet

2/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

1349
1095
2 8.6°
1

62

362
1471

424
C 1515 338 338 C

1559 738

D 1515 D
738

E E

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

3/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A 18 22 Item Part Number
A

12 Upright RH
18 Upright LH

12
QTY: X2
B B

12

1349
C C

12 & 18

D D

22

E E
62

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

4/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A A
Item Part Number
15 Bottom Brace RH
20 Bottom Brace LH

QTY: X2
B B

15
20
C
22 C
738
62

62
D D

15

E E

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

5/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A

14 1 Support RH Rear
16 1 Support RH FWD
19 1 Support LH rear
21 1 Support LH FWD

B
QTY: X4 B

22

141
.4
°
C C

51
2
400

400
128
.6°
38
5

D D

79

320

E E

320
22

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

6/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A A
Item Qty Part Number
13 1 Centre Panel

1515 22
B B

13

270

270
C C

13

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
737 MIP Maint Stand
Rev. Date of issue Sheet

7/7
1 2 3 4 5 6 7 8
[Link]

Tools used: INTRODUCTION

Jigsaw

Drill/Screwdriver

The MIP face panels make the unit look like the real aircraft. The first sim
I created all my own panels, using my own CNC machine. This was an
immense feeling of satisfaction, knowing I could build any panel I wanted. I
went through several revisions and, of course, lots of errors! I have also
Router found that having a 3D printer really helps in creating parts.

DIY Build or Buy?

Looking back, if you add the cost of the CNC, router bits, the price of the
Perspex sheets, paint, and time. Sometimes it’s easier just to purchase
Pre-made kits. One drawback I have found of buying Pre-made panels is,
you have to do it their way, or you might find things that need adjustment
Orbital Sander or tweaking.

One site I highly recommend is:

Compound Mitre
Saw

Whichever way you chose, compare prices, and see which works for you.
Please bear in mind, you would also need to buy all the electrical
components to create working panels, which will add a further £100 to the
price. Below are all the details to create your own MIP.

VERSION 2.0 1
[Link]

ATTACHING THE MIP FACE PANELS

STEP 1 (Attaching the MIP face panels)

• Place the LH MIP Faceplate on to the
Backplate.
• Secure with 4 countersink machine screws,
cup washers, and nuts.

STEP 2 (Attaching the MIP face panels)

• Insert the clock Assy from the rear.
• Secure with 4 black machine screws and
nuts.
Screws painted grey is also a preferred alternative.

STEP 3 (Attaching the MIP face panels)

• Insert the nose wheel toggle switch (On/Off)
into the LH MIP Face frame.
• Place the switch safety guard over the switch
• Affix the switch nut and tighten.

VERSION 2.0 2
[Link]

STEP 4 (Attaching the MIP face panels)

• Insert the nose wheel face panel over the top
of the toggle switch and guard
• Attach with two machine screws and nuts

STEP 5 (Attaching the MIP face panels)

• Place the registration tag at the bottom of the
panels and attach with two rivets
Instead of rivets, dome/round headed machine
screws can be used. The registration is completely
up to you unless it comes supplied with your kit.

The back should now resemble the picture to the

left.

STEP 6 (Attaching the MIP face panels)

• Place the LH Upper MIP faceplate into
position
• Secure with 4 countersink machine screws,
cup washers, and nuts.

VERSION 2.0 3
[Link]

STEP 7 (Attaching the MIP face panels)

• Insert the 5 rectangular Korry Annunciators
• Insert the 1 square Korry annunciator
• Secure with hot-glue at back

STEP 8 (Attaching the MIP face panels)

• Insert the 2 rotary switches into the face panel
• Set the locking keys to 5 and 3
• Secure in position with nuts.

STEP 9 (Attaching the MIP face panels)

• Place the DU face panel in position over the
rotary switches
• Secure with two machine screws and nuts

STEP 10 (Attaching the MIP face panels)

• Place the 737 General knobs onto the rotary
switch shafts
• These can be found on the 737DIYSIM webpage
under STL to 3D print.

VERSION 2.0 4
[Link]

STEP 11 (Attaching the MIP face panels)

• Fit the AFDS panel from behind pushing it into
position
• Secure with 4 machine screws & nuts.

STEP 12 (Attaching the MIP face panels)

• Fit the mini-toggle switch, (On/Off/On) through
the upper LH Faceplate
• Secure with locking nut

STEP 13 (Attaching the MIP face panels)

• Fit the lights test panel over the mini-toggle
switch
• Secure with two times machine screw

STEP 14 (Attaching the MIP face panels)

• Place the LH centre faceplate onto the
backboard.
• Secure with qty 4 machine screws, cup washers,
and nuts.

STEP 15 (Attaching the MIP face panels)

• Place the 2 standby instrument frames onto the
assembly.
• Secure with glue.

VERSION 2.0 5
[Link]

STEP 16 (Attaching the MIP face panels)

• Place the third standby instrument blank above
the lower two frames
• Secure with4 machine screws. These must be
short and not protrude through the back-plate.
This will stop any damage occurring to the monitor

STEP 17 (Attaching the MIP face panels)

• Insert the rudder gauge from the rear
• Secure with two machine screws.

STEP 18 (Attaching the MIP face panels)

• Place the Brake & fuel panel into position
• Secure with 4 machine screws, cup washers, and
nuts

STEP 19 (Attaching the MIP face panels)

• Insert a mini-toggle switch (On/Off/On) from
behind
• Secure with locking nut

STEP 20 (Attaching the MIP face panels)

• Insert 3 rotary switches
• Secure with locking nuts

VERSION 2.0 6
[Link]

STEP 21 (Attaching the MIP face panels)

• Place two mini switches & 2 switch spacers into
the lower 4 holes in the panel

STEP 22 (Attaching the MIP face panels)

• Place the switch backplate over the two switches
and Spacers.
• You will have to hold these in place until the
lower steps are complete

STEP 23 (Attaching the MIP face panels)

• Fit the faceplate, ENG & SYS buttons over the
two tactile switches
• It may be easier to fit these to the faceplate first
(below) and fit them together

STEP 24 (Attaching the MIP face panels)

• Place the switch faceplate over the buttons
• Secure with two machine screws through the
back, securing the whole assembly.

STEP 25 (Attaching the MIP face panels)

• Fit the flaps gauge into position from the rear.
• Secure with two screws and nuts

VERSION 2.0 7
[Link]

STEP 26 (Attaching the MIP face panels)

• Fit the 4 Korry switches into position from the
front
• Secure with hot-glue from the back.

STEP 27 (Attaching the MIP face panels)

• Fit the 3d printed Knobs to the panel

STEP 28 (Attaching the MIP face panels)

• Fit the landing gear back panel
• Secure with 3 screws, cup washers, and nuts

STEP 29 (Attaching the MIP face panels)

• Fit the landing face panel
• Secure with 3 machine screws

STEP 30 (Attaching the MIP face panels)

• Fit the landing gear assembly to the face panel
from behind
• Secure with 2 machine screws and nuts
Use an old bicycle innertube to create the rubber flaps.
Sandwich the rubber between the landing gear panel and
MIP

VERSION 2.0 8
[Link]

STEP 31 (Attaching the MIP face panels)

• Insert the 6 Korry annunciators
• Secure with hot-glue from the rear

STEP 32 (Attaching the MIP face panels)

• Fit the RH Upper back-plate
• Secure with 4 machine screws, cup washer, and
nuts

STEP 33 (Attaching the MIP face panels)

• Insert the brake pressure gauge into position
from the rear
• Secure with two machine screws and nuts

STEP 34 (Attaching the MIP face panels)

• Place the FO AFDS unit into position from the
rear
• Secure with the 4 machine screws and nuts

STEP 35 (Attaching the MIP face panels)

• Insert two rotary switches from the rear
• Secure with the locking nuts.

VERSION 2.0 9
[Link]

STEP 36 (Attaching the MIP face panels)

• Place the FO DU face panel over the two rotary
switches
• Secure with two machine screws and nuts

STEP 37 (Attaching the MIP face panels)

• Place the 3d printed knobs onto the rotary switch
shafts

STEP 38 (Attaching the MIP face panels)

• Place the RH backplate into the position
• Secure with 4 machine screws, cup washers, and
nuts.

STEP 39 (Attaching the MIP face panels)

• Insert the FO clock from the rear
• Secure with 4 machine screws and nuts

STEP 40 (Attaching the MIP face panels)

• Place the 5 MIP screen frames into position
• Secure with glue
Fitting of the Perspex screen on each of the frames is
optional, as the monitor screen can be used instead of
the Perspex.

VERSION 2.0 10
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

1 1 3mm White Acyrilic LHS FACE PLATE

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
RH FACEPLATE
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
Item Qty Part Number Part Name
A A
1 1 3mm White Acyrilic LHS FACE PLATE

126

27

4
10

Ø
B B

1 1
166.7
°

Ø4
°
.8
81

C
Ø5 C
59

11
1.6
°
Ø5

°
135
135
°

D D
59

84
19

83

249
135
°

17
235

Ø5 Ø5

206
E E

190
189
179
118

107
109
107

F F

Ø4

Ø4
10

G G
20 19

26

Created by:

Karl Clarke

ALL DIMENSION IN MILLIMETERS [Link]

Title:
H H
RH FACEPLATE
Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
1
1 1 3mm White Acyrilic RH MIP UPPER FACEPLATE

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
RH MIP UPPER BASEPLATE
Rev. Date of issue Sheet

1/3
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
Item Qty Part Number Part Name
1 1 3mm White Acyrilic RH MIP UPPER FACEPLATE

433
B B

73 360

13
9 159
1 .7° 237
151.5
°

240
C C

143
76
15

98

10
.2
47

42
3

°
4
D D
16

32

59

68

72
E E
74

86

139

157

169
F F
172

182

199

261

289
G 416 G

433

Created by:

Karl Clarke
[Link]
433 Title:
H H
RH MIP UPPER BASEPLATE

3
Rev. Date of issue Sheet

2/3
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
1 1 3mm White Acyrilic RH MIP UPPER FACEPLATE

B B
1

C C

FOR LITEFLOW
CUT OUTS SEE
CAD DESIGN
FOR LITEFLOW
D D
CUT OUTS SEE
CAD DESIGN
67

E E
29

27

27
11

24

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
RH MIP UPPER BASEPLATE
Rev. Date of issue Sheet

3/3
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A

1 1 3mm White Acryilic

B B

C C

D D

E E

F F

G G

1
Created by:

Karl Clarke
[Link]
Title:
H H
MIP CENTRE RH FACEPLATE
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12
5
6 Parts List
Item Part Number Part Name
A A
1 3mm White Acryilic MIP CENTRE RH FACEPLATE

3 3

17

B B

11
24

C C
5

Ø3
1

5
22
D D

21
350

350

FOR LITEFLOW

336
CUT OUTS SEE
CAD DESIGN
1 30
300

285
E E
37

270
255

243

242
242

5 7
221

F F

FOR LITEFLOW
CUT OUTS SEE
21 CAD DESIGN
99
92
91

G G

Created by:

Karl Clarke
7

[Link]
6 Title:
H H
3 ALL DIMENSIONS IN MM
10 MIP CENTRE RH FACEPLATE
Rev. Date of issue Sheet

2/2
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A

1 1 3mm White Acyrilic

B B

C C

D D

E E

F F

G G
1

Created by:

Karl Clarke
[Link]
Title:
H H
MIP CENTRE LH FACEPLATE
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
1 1 3mm White Acyrilic Centre mip LH faceplate

91

77
B B
58

40
3

38
16

Ø
Ø4
Ø5 Ø5

C C
Ø4
Ø4 Ø4
16
1 17

16 17

Ø4 Ø4
D D
1
351

351
339

336

336
319
71

296
12
277
71

210
E E
186

178

°
135
124

115

°
135
93

85

10
31

Ø5 Ø5
22

F F
16 10 11

25

79

87
103
G G

Created by:

Karl Clarke
[Link]
Title:
H H
MIP CENTRE LH FACEPLATE
Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

1 1 3mm White Acyrilic BasePlate

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
F&B BASEPLATE
Rev. Date of issue Sheet

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1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

3
4

4
Ø

Ø
C C

4
Ø Ø4

5
Ø
D D

0
Ø
Ø

Ø1
10
10
132

132
124

124
107

107
Ø54
6
Ø
82

74
Ø5
E E

49
Ø4

Ø4

Ø4
4
Ø

23
7

7
6

22
F F
25

96

108

125

143
G G
156

162

184
Created by:

189 Karl Clarke

215 [Link]
207
Title:
H H
F&B BASEPLATE
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
1 1 3mm White Acyrilic BasePlate

B B

FOR LITEFLOW
CUT OUTS SEE
CAD DESIGN

C FOR LITEFLOW C
CUT OUTS SEE
CAD DESIGN

23
D D

10
FOR LITEFLOW

73
E CUT OUTS SEE E
CAD DESIGN 23 23
23

10

10

10
F F
112

G G

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Karl Clarke
[Link]
Title:
H H
F&B BASEPLATE
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

1 1 3mm White Acyrilic UPPER FACE PLATE

B B
1

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
LH MIP UPPER FACEPLATE
Rev. Date of issue Sheet

1/3
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Qty A
Item Part Number Part Name
1 1 3mm White Acyrilic UPPER FACE PLATE

1
B B

360 73
C 9 C
13
304 °
151.5
290

D
237 D
.7°
159

143
240 .6°
139

42

130
100

4°.
E E

79
76

67
.2

19
98

49
24
42

24

37
19
11

3
11

7
7

F 35 F

290

320

350

384
G 433 G

Created by:

Karl Clarke
[Link]
Title:
H H
LH MIP UPPER FACEPLATE
Rev. Date of issue Sheet

2/3
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
1 1 3mm White Acyrilic

FOR LITEFLOW
CUT OUTS SEE
CAD DESIGN

FOR LITEFLOW
B B
CUT OUTS SEE
CAD DESIGN

Ø4

C C

Ø10
Ø10

4
Ø4

Ø
Ø5

125
4
Ø Ø4

Ø4
D D

77

77
72
60

Ø4

53
50
4

39
39
Ø5
Ø

27

27

15
10

E E

17

142

161

188
F 250 F

269
292
362

388

400
G G
411
417

424
Created by:

Karl Clarke
[Link]
Title:
H H
LH MIP UPPER FACEPLATE
Rev. Date of issue Sheet

3/3
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

1 1 3mm White Acrylic LHS FACE PLATE

B B

C C

D D

E E

F 1 F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
LH MIP LH FACEPLATE
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
Item Qty Part Number Part Name
27
A A
1 1 3mm White Acrylic LHS FACE PLATE
10
110

102
Ø4
106
B 81 35 B
.8
°

166.7
° Ø4

°
1.6
11

5°
5

5
13

Ø
C C

17
26
84

249
D ° D
26 5 135 Ø

249
Ø 5

235
245

83

206
4
Ø
205

189
190

179

26
E E

12
Ø
109
118

4
25
107

Ø
92
SEE CAD DESIGN FOR LITE
FLOW CUTOUT DIMENSIONS 57

75
60
Ø
Ø
F F
Ø4

4
4
Ø4

33
10
3
22
24
35
36
G 95 G
94
109
107
1
129 Created by:

Karl Clarke
[Link]
3

Title:
H H
LH MIP LH FACEPLATE
129 Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8 9 10 11 12
 SHEET 1

AFDS UNIT
LITE FLOW ENABLED

Designed & Created by

Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 SHEET 2
AFDS Faceplate
18.4 18.4 18.4

BUTTONS
BUTTONS

3.58
18.4
20

52 71.3
18.
68.6

130

5
3.58

.4°

42
22
24

20
18

18

21
12
8.7 12.1

9.7

3
10.7

14.1 AFDS Faceplate Designed & Created by

Karl Clarke
85.4
[Link]
99.5 Facebook/Boeing738v2
2018
 SHEET 3

12.1

14.5

.5
Ø6

Ø3

21
5 4.74
20 R2
42

22
30

12

See CAD Design for Liteflow

Ø3

.5
10.7 Cutouts

Ø3
.5
14.1

33
29.5
55.3

85.4

99.5

Designed & Created by

Karl Clarke
[Link]

5
Facebook/Boeing738v2
2018
 SHEET 4

3
9.65
20.91
Ø3 2.5
.5 101

Ø3.5

Ø
5

14.8

50
Ø1.5
44

27.49
32

22.39

15.6
18

3 2.5

16.2 7.78

18.63 29.2

24.83 31.58

27.2 37.79
Designed & Created by
Karl Clarke 38.5 40.2
[Link] 40.93 51.5
Facebook/Boeing738v2
2018 47.12
 20 SHEET 5
22

R2

5
6.78
15

5
1.3 9.64
1.3
101

6
11.2 21
8.74

23
50

16
4
13.5
9

See CAD Design

for Lite Flow Cutouts 2.5
7.78

30
Designed & Created by
Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 SHEET 6

111.5

5
54

46.01

Designed & Created by 53.49

Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 SHEET 7

3
111.5

Ø3.
5
54
41

26
R3
91

Designed & Created by

Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 SHEET 8
Mini Toggle Switch x1 ON-OFF-ON

15mm m3 screw x2

30mm m3 screw x2
Tactile Switch x3 6x6mm

Bi Colour LED RED/YELLOW x8

5mm White LED x4

Designed & Created by
Karl Clarke
[Link]
Facebook/Boeing738v2
Components Required 2018
 SHEET 9

3mm Opaque Perspex

White

AFDS Faceplate

AFDS Button Faceplates

5mm Opaque Perspex
White

Designed & Created by

Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 SHEET 10

5mm Opaque Perspex

AFDS SPACER

Designed & Created by

5mm Opaque Perspex Karl Clarke
AFDS BACKPLATE [Link]
Facebook/Boeing738v2
2018
 SHEET 11

5mm Clear Perspex AFDS Button Backplates

Designed & Created by

Karl Clarke
3mm Solid Colour Perspex
[Link]
AFDS LED PLATE Facebook/Boeing738v2
2018
 SHEET 12

Solid colour perspex. This item is optional.

However it stops the MIP backlighting from ligthing the buttons
from light bleed.

AFDS COVER

Designed & Created by

Karl Clarke
[Link]
Facebook/Boeing738v2
2018
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A

4 1 1 BRAKE
PRESSURE
BACKPLATE
2 1 BRAKE
PRESSURE PLAE
1
2 3 1 BRAKE
B PRESSURE B

1 GAUGE LENS
4 1 BRAKE
PRESSURE
GAUGE RIM
5 1 BRAKE GAUGE
AGS

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

1/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
61
12

Ø41
B B
Ø44
49

49

44
19
C C

D D
12

3
3
1

E 44 E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

2/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BASEPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

3/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

4
Ø4
B B

49

49
24

2 3
30
C C
58

61

D D
3

61

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

4/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LENS

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

5/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

61

B B

49

49
24
2 1

C 58 C

61

D D

61
1

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

6/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BRAKE
PRESSURE
GAUGE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

7/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

Ø41
Ø44
B B

44
5

C C

D D
5

44
E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

8/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BACKPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

9/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

61

25
B B
49

49
24
2 3

C 58 C

61

D D

61
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

10/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 M4 X 16MM
2 1 M4 X 16
3 1 M4 NUT
4 1 M4 NUT (1)

B B

4 2 3 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
BRAKE PRESSURE GUAGE
Rev. Date of issue Sheet

11/11
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 F&B FLAPS
GAUGE
BACKPLATE
2 1 FLAPS GAUGE
RIM
3 1 F&B GAUAGE
LENS
B 4 1 FLAPS GAUGE B

AGS
2

3
C C

D 1 D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

1/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
58
7.6

Ø49.7
3

B B
Ø54

54
58

16.6
C C

D D
16.6

54
E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

2/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 FLAPS GUAGE
BACKPLATE

B B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

3/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
58

51.35

3.48

53.65
B B

58

58
52 3
C C

D D

58
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

4/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 FLAPS GAUGE
LENS

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

5/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

Ø49.7
B B

C C

D D
1

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

6/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 FLAPS GAUGE
AGS
2 1 FLAPS GAUGE
AGS (2)
3 1 FLAPS GAUGE
AGS (1)
4 1 FLAPS GAUGE
B B
AGS (3)

1 4

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

7/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 FLAPS GAUGE
RIM

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

8/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

Ø49.7
B B
Ø54

7.6
C C

D D
7.6

54

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FLAPS GAUGE ASSY
Rev. Date of issue Sheet

9/9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
Item Qty Part Number
A
9 1 1 F&B TOGGLE SW
A

2 1 F&B SW
7 3 1 F&B SPACERS
4 1 F&B SW HOLDER
5 1 F&B BUTTONS
6 1 F&B BUTTON
B B
FACEPLATE
7 1 F&B FACEPLATE
8 1 FLAPS GAUGE
ASSY
9 1 F&B BASEPLATE
10 1 F&B KORRYS
11 1 F&B ROT SW 12
C C
POS
1 12 1 F&B MOUNTING
AGS
13 1 F&B PANEL
KNOBS

D D
5

E E

8
Created by:

Karl Clarke
[Link]
10 Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

1/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

56

B B
132

132
113

C
152 C

215

11.5
D D
56.5

14.8

E E
215

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

2/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 TOGGLE SW
2 1 TOGGLE SW (2)
3 1 TOGGLE SW (1)

B B

2 3 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

3/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 TACTILE SW
2 1 TACTILE SW (2)
3 1 TACTILE SW (3)
4 1 TACTILE SW (1)

B B

1 4 2

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

4/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 SPACER (1)
2 1 SPACER

B B

1 2

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

5/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

17

.2
Ø4
B B

10
Ø1
0

C C

10 10
D D
3.8

7
E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

6/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 SW HOLDER

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

7/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

27
A A
25

19

2 2

B B

Ø1
.2
22

22
19.5

14.4

C C
Ø4
5.5

.2

22

27
D D
2

27
E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

8/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 ENG BUTTON
2 1 SYS BUTTON

B B

1 2

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

9/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

14.5 2.5 14.5

10

.3
R1
R.
3
B B
8.5

8.5
9.5

7.5

9.5

9.5
3.6
8

5 R.
12.5 R. 8 5
5
13

13.5
C C

14.5
D D
5

10
5

E
13.5 E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

10/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 ENG FACEPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

11/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

38

R1

R1
14

9
B B
26

26
23
14

3 3
C 17 C

20
34
38

D D

38
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

12/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 FACEPLATE

B B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

13/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

152
148
A A
109.1
71.6
28
25.3 .8
6.3

3.6
30.8
5.6
B B

4.3
16.8
81.8

Ø
14
100.9
106.6

.4

Ø1
113

4.4
C C
0
Ø1

Ø
14
.4
10

44
19.5

20
12.1

D 16 D

21.5 50

25

54

96
E 102 E

125

Created by:

Karl Clarke
152
5

[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

14/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 AUTOBRAKE
1 DISARM LENS
2 1 LE FLAPS
TRANSIT
3 1 LE FLAPS EXT
4 1 ANTI SKID INOP
LENS
B B
5 4 KORRY ASSY

C C

4
D D

E E

Created by:

Karl Clarke
2
[Link]
Title:

F F
3 FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

15/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

11.1
12.5
25.4
5.1

1
B B
10.2 1

12.7
1.8
22.9
10.2

C C

D D
12.5

14.6
26.3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

16/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 12 POS ROTARY
SWITCH v3
2 1 12 POS ROTARY
SWITCH v3 (1)
3 1 12 POS ROTARY
SWITCH v3 (2)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

17/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
2
26.
Ø

18
4.7 19

13.3
B B

9
5.
Ø
C C

D 26.2 D
10

34.3
30.1
9

E 8.9 5.8 E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

18/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
6 14 1 1 M4 NUT
2 1 M4 NUT (2)
3 1 M4 X 16MM (1)
4 1 M4 X 16MM (1) (1)
5 1 M4 NUT (1)
6 1 CUP WASHER
B B
7 1 CUP WASHER (1)
8 1 M4 NUT (2) (1)
9 1 M4 X 14MM (2)
10 1 CUP WASHER (2)
11 1 M4 X 14MM (1)
9 12 3 M4 NUT (2) (2)
C 5 13 1 M4 NUT (2) (3) C

14 1 M4 X 14MM

4 15 1 M4 X 14MM (3)
16 1 CUP WASHER (1)
(1)
17 2 M4 X 20MM
D D

E E

13 Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

19/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 F&B FLAPS
GAUGE
BACKPLATE
2 1 FLAPS GAUGE
RIM
3 1 F&B GAUAGE
LENS
B 4 1 FLAPS GAUGE B

AGS

C C
3

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

20/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

10.6

4
Ø5

Ø49.7
B B
54.5
58

29.6
4.3

6
28.4
C C
51.3
58

D D
7.6
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

21/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BasePlate

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

22/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
208.4
184.4 3
A A
125
148
71.6
25.3
6.5
Ø3.9
24.6

B B
7.5

40.9
49.8

132
Ø54

Ø4
100.8

.
22.5

7
7.3
Ø9

10
Ø9 .6
125.4

C .6 C
132

7.6

124.5
37.5 .6
Ø9
14.9

Ø6
.2 2.
Ø5

15.3 16.2

73.5
22.5
Ø4 22.5 22.5
.7

48.6
41.4

D D

6.5
6.4

6.4

6.3

6.3
28

23.3
21.9
25
14.2

13.5

6.5 3.6
Ø4.2

21.5 36.4
E E
25

61.5 30.6
78.5 Created by:
84.2
96 Karl Clarke
125 [Link]
142.8 Title:

F 162 F
FUEL & BRAKE PANEL ASSY
184.4 Rev. Date of issue Sheet

23/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 737 General Knob
2 2 IRS UPPER KNOB

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUEL & BRAKE PANEL ASSY
Rev. Date of issue Sheet

24/24
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

1/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
5
A
4 Item Qty Part Number A
1 1 CLOCK
FACEPLATE 1
2 1 CLOCK
FACEPLATE 2
3 1 CLOCK BUTTONS
4 1 CLOCK DECAL
PANEL NEW
B B
5 1 CLOCK AGS
6 1 CLOCK DIGITS
7 1 CLOCK TACTILE
SWITHES
8 1 CLOCK 7219
MOUNTING
PANEL
C 9 1 CLOCK PCB C
6 SPACER
1 10 1 CLOCK PCB
BOARD
11 1 CLOCK 7219

D 2 D

11

E E

Created by:

Karl Clarke
[Link]
8 Title:

F 3 F
Fusion CLOCK ASSY
9 Rev. Date of issue Sheet

2/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

9
90.5 6
A A
3

B B

90.5
C C

15.62

30

D D
24

30

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

3/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Face Panel

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

4/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

59
A A

83

43.64

3.
7
9
.6
13
B B

3.22
7
7.
83
59
135
°
10 10

135

7.
°

7
C C

1
2.
7.
12

7
16
.9

12
7

D D
83

59

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

5/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3mm FACEPLATE
2

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

6/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
83

8
3.
Ø
B B

83

13
.6
9
41.75

41.75
43.64

C C

59

4.25 4.25

D 83 D

3
E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

7/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BUTTON1
2 1 BUTTON4
3 1 BUTTON2
4 1 BUTTON3
5
5 1 BUTTON7
6 1 BUTTON5
B B
7 1 BUTTON6

2
C C

D D

3 1

E E

Created by:

7 4 Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

8/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

8.1

7.3
B B
8 5
R.

4.1
3.3
3 5
C C

8.1

D D
3
5

7.3
E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

9/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
17 1 1 4x5mm screw (1)
2 1 4x5mm screw (2)
3 2 4x5mm screw (3)
4 2 4x30mm (1)
5 1 4mm nut
6 1 4mm nut (1)
B
2 7 7 1 4mm nut (2)
B

8 1 4mm nut (3)

9 1 4mm nut (4)
6 10 1 4mm nut (5)
11 1 4mm nut (6)
12 1 4mm nut (7)
C C
13 1 4mm nut (8)
14 1 4mm nut (10)
15 1 4x30mm (2)
16 1 4x30mm (3)
17 1 4mm nut (11)
10 18 1 4mm x8mm screw
D 19 1 4mm x8mm screw D
(1)

E E
3

5 Created by:

Karl Clarke
[Link]
Title:

F
4 F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

10/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 0.36" digit yellow
2 1 0.36" digit yellow
(1)
3 1 0.36" digit yellow
(2)
4 1 0.36" digit yellow
B (3) B
5 1 0.36" digit yellow
7 (4)
6 1 0.36" digit yellow
(5)
1
7 1 0.36" digit yellow
(6)
C 6 8 1 0.36" digit yellow C
(7)

2
D D

3 4

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

11/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 TACTILE SWITCH
v1
2 1 TACTILE SWITCH
v1 (1)
3 1 TACTILE SWITCH
v1 (2)
4 1 TACTILE SWITCH
B B
v1 (3)
5 1 TACTILE SWITCH
1 v1 (4)
6 1 TACTILE SWITCH
v1 (5)
7 1 TACTILE SWITCH
v1 (6)
C C

3
2

D D

5 6 7
E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

12/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Pcb spacer
2 1 Pcb spacer (1) (1)
(1)
3 1 Pcb spacer (1)
4 1 Pcb spacer (1) (1)

B B

3
C C

D
4 D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

13/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 MAX 7219 PANEL
(1)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

14/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

90.5
A A

Ø5

70.5

B B

90.5
10
.8 10
Ø1
13.2

27.2
18
16

C C

4.8 7
5.15

10

D D

90.5
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

15/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 PCB

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

16/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

90.5
A A

Ø
5

B B
Ø3

90.5
5.15

C C

4.8

D 1.62 D

90.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

17/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 7219 PCB

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

18/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Back Panel 2

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

19/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

90.5
17.65
A 10.72 A

45.25
4.8

10.5 24

10.81

17.74
4
4

4.5
B B

28

4
7.4

11
C C
90.5

6.5
4

11
5.5

D D

4
45.25
45.5

45.5
4.1
31.25

1.85
5.15

5.15
17.62

17.59
4.8

10.66
E E
4.55

4.8 16 4.8 Created by:

Karl Clarke
17.62 10.65
[Link]
31 17.58 Title:

F F
Fusion CLOCK ASSY
Rev. Date of issue Sheet

20/20
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 NOSE WHEEL
PANEL

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUSION NOSE WHEEL PANEL FACEPLATE
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

90 5
A A

3.58
R3
B B

44

44
20
38.6

47

R2
12

5.8
C C

5.1

21.5

84.7

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FUSION NOSE WHEEL PANEL FACEPLATE
Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 MIP CENTRE RH
FACEPLATE
2 1 GEAR LEVER
KORRY ASSY
2 1
3 1 MIP GEAR PANEL
FACEPLATE
4 1 MIP GEAR LVR
B RUBBER B

5 1 GEAR LEAVER
ASSY
6 1 GEAR LEVER ATT
AGS
7 1 MIP CENTRE
6 PANEL RH PANEL
AGS
C C

5
4
D D

E E

Created by:

7 3 Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

1/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

58

A A

B B

350

248
C C

117.76

D D
237.54

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

2/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 KORRY LEFT
GEAR GRN ASSY
2 1 KORRY LEFT
GEAR RED ASSY
3 1 KORRY RIGHT
GEAR RED ASSY
4 1 KORRY RIGHT
B GEAR GRN ASSY B

5 1 KORRY NOSE
6 GEAR GRN ASSY
6 1 KORRY GEAR
LVR NOSE RED
5

C C

3
D D

E E

SEE KORRY PALNS FOR DIMENSIONS

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

3/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Landing Gear Face
Panel (1)

B B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

4/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

Ø 58
30
.7 53.5
5 36.9

.8
5

Ø3
B 4.5 B

6
Ø4.5

26.88
148.5
3.55
157

C C
231

231
242
248

248

248
Ø4
2.86

8 Ø4
3. .5
Ø
.5
2.57

D D

Ø3
.8

E E
14.4

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

5/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 GEAR LVR
RUBBER

B B

C C

D D
1

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

6/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

46.5
41.45
A 25.34 A
8.5

6.73
7.33
77.26
23.53

8.7
136.92

4.01

137.83
B B
163.9

8.98

6.72
8.85

C C
12.95

21.16

22.9

D D
.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

7/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 MIP CENTRE RH
FACEPLATE

B B

C C

D D

E 1 E

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

8/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
58
5.2 3
5.92

50.35

11.1
65.05
17.45

80.45
13.5

95.45
B B
11.1

23.8
3.35 3.7

C C
R15.33

350
121.58

30
D D
4.97

R3
92.05
90.51

E
21.16 E

5.85
Created by:
10.06 Karl Clarke
58
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

9/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Component34
2 1 Component35
2 3 1 Component36
4 1 M4 NUT (12)
1
5 1 M4 X 16MM (12)
6 1 M4 X 16MM (13)
B B
7 1 M4 NUT (13)
8 1 M4 X 16MM (14)
9 1 M4 NUT (14)
10 1 M4 X 16MM (15)
11 1 M4 NUT (15)

C
4 C
8

D D

E E
6

Created by:

Karl Clarke
[Link]
Title:

F F
GEAR LVR PANEL
Rev. Date of issue Sheet

10/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH DU PANEL
FACEPLATE
2 1 LH DU PANEL
AGS
3 2 737 General Knob

B B

C C

D D

E E

Created by:
3 Karl Clarke
[Link]
Title:

F 1 F
LH DU PANEL ASSY
Rev. Date of issue Sheet

1/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

39
20
A A

120
75

B B
65
58

19
C C

D D
16
20
40

19

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

2/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH DU PANEL
FACEPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

3/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

45 75

A A

172.9° 5

6
Ø5

°
.1
97
1

4
B B
Ø15

64
65
59

Ø15
27

3
Ø

R3
5

C R3 3 C
33 4

95

120

D D

45 75

5
120

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

4/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 4 X 20MM SCREW
(2)
2 1 4MM NUT (2)
3 1 4 X 20MM SCREW
(3)
4 1 4MM NUT (3)
B B

1 4
C C

3 2
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

5/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 2 737 General Knob
2 2 3mm Grub Screw
3 2 Stripe

B B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

6/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

R2

B Ø24 B

27
2 R3

16 .1°
65
C C

24
D D
3
16

E E

1
16
Created by:

Karl Clarke
[Link]
Title:

F F
LH DU PANEL ASSY
Rev. Date of issue Sheet

7/7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LIGHTS TEST
FACEPLATE
2 1 LIGHTS TEST
PANEL MINI
TOGGLE SW
3 1 LIGHT TEST
PANEL AGS
B B

C C
2

D 1 D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

1/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

20

A
31 A

B B
41

C 12 C

D D
32

E E

Created by:

Karl Clarke
[Link]
31 Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

2/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LIGHTS TEST
PANEL
FACEPLATE (1)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

3/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

31

A 27 3 A

5
3
Ø
4
B Ø9 B
41

41
2
18

Ø4
4

C C
4

14

31

D D
3

31

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

4/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 MINI TOGGLE
ON-OFF-ON

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

5/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 M3 X 16MM
SCREW
2 1 M3 X 16MM
SCREW (1)
3 1 M3 NUT (1) (1)
4 1 M3 NUT (2)
B B

4 2 3 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LIGHTS TEST PANEL ASSY
Rev. Date of issue Sheet

6/6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 UPPER STBY
INST BLANK
2 1 INSTR BLANK
SCREWS

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE INST BLANK
Rev. Date of issue Sheet

1/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

88
A A
79 9 5
9

10

10
B B
78
88

88
C C

10
9 9

D 5 D

88

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE INST BLANK
Rev. Date of issue Sheet

2/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 M4 X 12MM
SCREW
2 1 M4 X 12MM
SCREW (1)
3 1 M4 X 12MM
SCREW (2)
4 1 M4 X 12MM
B B
SCREW (3)

C C
4

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE INST BLANK
Rev. Date of issue Sheet

3/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 RUDDER IND
BACKPLATE
2 1 RUDDER IND
FACEPLATE
3 1 RUDDER IND
FRAME
1 4 1 RUDDER IND
B LENS B

C
2 C

D D
4

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

1/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
5

48

B B
Ø33
54

54
Ø37

6
C C

D D
48
11

37

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

2/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
1 1 RUDDER IND
BACKPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

3/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

48

Ø4
3

7
B B

13

19
54

54
Ø4
34

5
21

19
13

C C

21 6

26

D D
3

48

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

4/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
2 1 RUDDER IND
FACEPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

5/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

48

R23
5 9

21
B B

54

54
33

21

R23
C 3 C

5
9 6

D D
48
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

6/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
3 1 RUDDER IND
FRAME

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

7/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 3 A
Ø3

Ø37

B B

C C

D D
5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

8/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
4 1 RUDDER IND
LENS

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

9/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

Ø33

33
B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE PANEL RUDDER IND SIMPLE
Rev. Date of issue Sheet

10/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 CENTRE STBY
INST FRAME

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE STBY INST FRAME
Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 9 A

88 5

19
9

°
135
9
B B

12
88

54

88
54
C C

D D

88
5

61

13 13
E E

Created by:

Karl Clarke
[Link]
Title:

F F
MIP CENTRE STBY INST FRAME
Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3MM MIP
PERSPEX
SCREEN
1 2 1 MIP SCREEN
FRAME
3 1 MIP SCREEN
FRAME TRIM
B LARGE B

4 1 MIP SCREEN
TRIM SMALL

2
C C

D D

E E

Created by:

Karl Clarke
3
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

1/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

215
A A

R
12
B B

205

20.76
C C

11

D 20.76 D
3
5
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

2/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3mm Perspex

B B

C C
1

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

3/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

215
3
A A

B B

205
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

4/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 5mm MIP FRAME

B B

C C
1

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

5/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

215

A A

6
R1

14
4
14

B B

205
R1
2

C C
20.76

D 5 D

215

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

6/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3mm Trim Large
(1)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

7/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

145.9

4.3
B B

20.76

20.76
4.06
4.4

4.5 3

150.4

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

8/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3mm MIP
SCREEN Trim
Small

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

9/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

3.86
68.9

4.4
B B
20.76

20.76
4
4.4
64.4 3

4.1
C C

D D
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
Fusion MIP SCREEN FRAME ASSY
Rev. Date of issue Sheet

10/10
1 2 3 4 5 6 7 8
 [Link]

INTRODUCTION

My MIP screens (Qty 3) Lower Eicas (Qty1) and FMC monitors (Qty2) are running from an old
desktop PC (Intel i7, 4GB ram, and a Geforce 760 & Geforce 960) networked to my main computer
via an ethernet switch.
The monitors used in my MIP are the following:
• FO & CPT PFD/ND: 18.5” 1366x768 (Pixels 16:9 ratio - Qty 2)
• Upper EICAS: 14.1” 1024x768 Pixels (4:3 ratio - Qty 1)
• Lower EICAS: 12” 1024x768 Pixels (4:3 ratio - Qty 1 - Located in the FMC Console)
NOTE:

Removing the plastic case helps reduce edge clearances and allows for a slimmer fit. Be careful, this
might expose high voltage contacts, and the chance of electrocution increases with the surrounding casing
removed.

VERSION 2 1
[Link]

FITTING THE MIP MONITORS

STEP 1 (Fitting the MIP monitors)

• Fit the LH monitor into position
• Move it around to fit the best fit position

STEP 2 (Fitting the MIP monitors)

• Fit the LH screen bottom brace
• Trap the monitor between MIP backplate and
bottom frame
• Secure with 3 wood screws (Temporarily
Removing the monitor to allow access may be
easier)

STEP 3 (Fitting the MIP monitors)

• Fit the upper screen catch
• Created from a piece of flat aluminum

STEP 4 (Fitting the MIP monitors)

• Place the centre monitor into position
• Find the best location

VERSION 2 2
[Link]

STEP 5 (Fitting the MIP monitors)

• Place the centre screen bottom brace into
position
• Secure with wood screws
• Use a locking clip to secure the upper part of the
screen.

STEP 6 (Fitting the MIP monitors)

• Fit the RH screen bottom brace
• Trap the monitor between MIP backplate and
bottom frame
• Secure with 3 wood screws

Now it’s time to fit the MIP

to the maintenance stand
and begin the wiring
process.

VERSION 2 3
[Link]

Tools used: INTRODUCTION

Drill/Screwdriver
The Boeing 737 Knee panels are a fun project to build, especially if you have a
3d printer. They are simple to construct, both mechanically and electrically. These
panels are backlit with 12v LED strip lights behind each section. The air vent,
depending on which version you decide to print, can be made fully operational.
If you do not have a 3d printer, you can find the relevant files on Thingiverse or at
[Link] and select a 3rd party to print for you. The parts can also be
purchased online, but this really increases the price.
Hole saws

Router

PANELS
Orbital Sander I have included all the designs and plans to build your own panels. If you
purchased MIP panels from an online site such as [Link],
these knee panels should come with the package. These panels should then fit
into the Knee panels bases created later on in this section.

ESSENTIAL ROUTER BITS

Compound Mitre
To get that neat even round over on the bottom knee panel rail, I highly
Saw recommend the following router bit. Although not crucial, as most of the rounded
corners could be achieved with sanding.

12mm Radius Rounder Over Bit with Bearing Follower.

This allows you to create perfect round over edges on any part.
Cost: $5 approx.

VERSION 2 1
 [Link]

BUILD LIST
This list should help you preorder all the parts you require for this part of the build.

• 12v led strip lighting (Warm White)

• 2mm & 5mm perspex/acrylic sheet for panels
• 12mm x 21mm timber
• 10K Ohm potentiometers
• On/Off large toggle switches
• Toggle switch guards
• Momentary push button

VERSION 2 2
 [Link]

Creating the Knee Panels

STEP 1 (Creating the LH Knee Panel)

• Place the supports x4 (3) into place and
affix to the lower beam (2) with #8 40mm
wood screws

STEP 2 (Creating the LH Knee Panel)

• Place the lower rail (1) against the assy
• Secure with x3 #8 20mm wood screws

. STEP 3 (Creating the LH Knee Panel)

• Place the upper beam (4) against the assy
• Secure with x4 #8 25mm wood screws

STEP 4 (Creating the LH Knee Panel)

• Place the backplates 5,6 &7 onto the assy
• Secure each panel with x2 #8 12mm wood
screws
• Place the 12v led strip lighting where
needed. The holes allow for the wiring.

VERSION 2 3
[Link]

STEP 5 (Creating the LH Brightness Panel)

• Place 5 potentiometers (10K Ohm) into the
back panel
• Secure with locking nuts

A Leobodnar card works great with these pots.

STEP 6 (Creating the LH Brightness Panel)

• Place the faceplate over the pots

• The panel should sit securely around the
potentiometer locking nuts

STEP 7 (Creating the LH Brightness Panel)

• Place the 5 knobs (4) onto the shafts and

secure
• The picture shows cheap grey eBay knobs

3D print files for the correct knobs can be found at

[Link]

STEP 8 (Creating the LH Brightness Panel)

• Place the completed panel into the centre

bay of the LH knee panel
• Secure with x4 Dzus fasteners

STEP 9 (Creating the LH Flood Light Panel)

• Place the x2 (2) potentiometers (10K Ohm)

into the back panel (1)
• Secure with lock nuts

VERSION 2 4
[Link]

STEP 10 (Creating the LH Flood Light Panel)

• Place the face panel (3) over the x2

potentiometer shafts

STEP 11 (Creating the LH Flood Light Panel)

• Place the x2 knobs (4) onto the two pot

shafts and secure

The correct knobs can be downloaded from

[Link] for 3D printing.

STEP 12 (Creating the LH Flood Light Panel)

• Place the completed panel on the knee

panel assy
• Secure with x4 Dzus fasteners

STEP 13 (Creating the LH Air Panel)

• Insert x2 M4 8mm machine screws (5) and

x2 washers (11) from the inside of panel 9

This panel (9) can be downloaded from

[Link] for 3D printing.

STEP 14 (Creating the LH Air Panel)

• Place the x2 nuts (6 & 8) and knobs (7 &

11) onto panel Assy (9)
• Secure with the machine screws (5) in step
13.

VERSION 2 5
[Link]

STEP 15 (Creating the LH Air Panel)

• Insert x4 machine screws (4) through the

upper duct (12), blower panels and into
the bottom duct Assy (13)

This panel (9) can be downloaded from

[Link] for 3D printing.

STEP 16 (Creating the LH Air Panel)

• Place the completed blower panel onto

the knee panel assy.
• Secure with x4 Dzus fasteners.

STEP 17 (Creating the RH Knee Panel)

• Build the RH knee panel base, the same

way as the LH side in steps 1 to 4
• Ensure you pay attention to the supports
(4) as they are in different places on the
RHS.

STEP 17 (Creating the RH Blower Panel)

• Build the RH Blower panel, the same way

as the LH side in steps 13 to 16
• It’s the exact same build process, but a
mirror image.

STEP 18 (Creating the RH Flood Light Panel)

• Build the RH Flood Light panel, the same

way as the LH side in steps 9 to 11
• It’s the same build process, but a mirror
image.

VERSION 2 6
[Link]

STEP 19 (Creating the GPWS Panel)

• Place a push-button switch (4) into the

GPWS back panel (1)
• Secure with the locking nut

STEP 20 (Creating the GPWS Panel)

• Place 3 large (ON/OFF) toggle switches into

the GPWS back panel (1)
• Fit 3 black Safety guard covers
• Secure with x3 toggle switch locking nuts.

STEP 21 (Creating the GPWS Panel)

• Place the GPWS face panel (5) over the

components onto the base panel (1)

STEP 22 (Creating the GPWS Panel)

• Place the GPWS korry (3) into the base

panel (1)
• Hot-glue from the rear in position

STEP 23 (Creating the GPWS Panel)

• Place the GPWS panel Assy into the RHS

Knee Panel Assy.
• Secure with x4 Dzus fasteners

VERSION 2 7
[Link]

STEP 24 (Attaching the Knee Panels)

• Remove the face panel Assy’s

• Place the Knee panels in position and affix
with x3 (50mm) Wood screws on each side

STEP 25 (Attaching the Knee Panels)

• Refit the face panels

• You can complete the wiring before you fit the panels
or come back later and remove the panels as required.

VERSION 2 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

1/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH KNEE PANEL
RAIL
2 1 LH KNEEE PANEL
LOWER BEAM
3 3 1 LH KNEE PANEL
SUPPORTS
4 1 LH KNEE UPPER
B 5 6 BEAM B

5 1 LH KNEE PANEL
3 BACKPLATE1
6 1 LH KNEE PANEL
6 BACKPLATE2
7 1 LH KNEE PANEL
3 7 BACKPLATE3
C C

D D
1
4

3
E E
2

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

2/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

115.8
500
80

29
B B

41

.2
59
95.1

476
C C
332.5
168.5

80
115.8

92
D D

500

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

3/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Lower Rail (2)

1
B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

4/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

R8
500

B B

41

33
R8
16
R2

C C

D D

500

16
E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

5/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A A
Item Qty Part Number
1 1 Backplate 3 (1)
2 6 N8 12mm Wood
Screw
3 1 LED STRIP (1) (2)
2 1 4 1 LED STRIP (2)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

6/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

12v LED Strip

143 cut to size to fill the whole area
72 for back lighting.

°
5

135
B Ø4 Ø10 Ø4 B
71

71
68
40.4
34

34
155
3

C C

D D

155
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

7/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Lower Beam
2 3 N8 20MM Wood
Screw
3 7 N8 40mm Wood
Screw

B B

C C

D D

1
2
E 3 E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

8/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

488
A A
414
344.5
262.5
180.5
96.3
12
10.5
21

21
4
Ø4

4
4

4
Ø4 Ø4 Ø

Ø
Ø

Ø
B B

500
12

C C

D D
12

500

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

9/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A

1 1 BackPlate 1 (1)
2 6 N8 12mm Wood
Screw
1 2

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

10/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
175

55.4

12

°
135
B B
71

71
68
42.7
34

34
3
180

C C

D D
3

180

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

11/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 4 Support

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

12/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

80

80
59
45°

C C
24

24 21
21

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

13/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Upper Butt Rail (1)
2 4 N8 25mm Wood
Screw
3 7 N8 40mm Wood
Screw

B B

C C

D D

3
E 2 1 E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

14/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
488

403.8
319.9
237.5
155
86
B B
12

29.2
14.4
10

500 11
29.2

C C

D D

500
11

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

15/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A A
Item Qty Part Number
1 1 BackPlate 2 (1)
2 6 N8 12mm Wood
Screw

B B

2 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

16/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

163

B B
71

71
68
39.3
45°
34

34
3
5

81
C C
158

D D

163
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
LH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

17/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

1/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 RH KNEEE
BACKPLATE 1
2 1 RH KNEE BACK
PANEL 2
3 1 RH KNEE PANEL
BACKPLATE 3
1 4 1 RH KNEE
B SUPPORTS B

5 1 RH KNEE LOWER
2 BEAM
6 1 RH KNEE UPPER
BEAM
4 7 1 Rh knee panel rail

C C

D D

6
7

5
E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

2/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

92

495.5 135
°

29
B B

.2
41

71

87

C C

D D
115.8

E 159 E

303

471.5 Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
495.5 Rev. Date of issue Sheet

3/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Support 1 (2)
2 1 Support 2 (2)
3 1 Support 3 (2)
1 4 1 Support 4 (2)

B 2 B

4
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

4/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

45°

B B

80

80
59
C C
19.5 21

D 19.5 D
21

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

5/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Lower Rail (1) (1)
2 1 N8 19MM SCREW
(2) (1) (2)
3 1 N8 19MM SCREW
(2) (1)
5
4 1 N8 1-1/2" SCREW
B (2) (1) (1) B
5 1 N8 1-1/2" SCREW
(2) (1)
6 1 N8 1-1/2" SCREW
(2) (1) (2)
7 1 N8 1-1/2" SCREW
3
(2) (1) (3)
C 8 1 N8 19MM SCREW C
(2) (1) (1)

D D

8
6
2
E 7 1 E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

6/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

10.5
21

Ø Ø4 Ø Ø Ø Ø Ø
4 4 4 4 4 4 12
B B

12

21
89.3
171
243.3
315.1
C C
399
483.5
495.5

D D

12
495.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

7/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Upper Butt Rail (2)
2 1 N8 1" SCREW (2)
(1) (1)
3 1 N8 1" SCREW (2)
(1) (1) (1)
4 1 N8 1" SCREW (2)
B (1) (1) (1) (1) B
8
5 1 N8 1 1/2" screw (1)
(1) (1) (1)
6 1 N8 1 1/2" screw (1)
7 (1) (1)
7 1 N8 1" SCREW (2)
(1)
C 8 1 N8 1 1/2" screw (1) C
(1)

D D
5
6
3

E 4 1 E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

8/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
29.2

29.2
15.1
10

B B

12
96.3 11

180
252.5
324.5
C 406.3 C
483.5
495.5

D D

495.5
11

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

9/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Rh Lower Rail

1
B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

10/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

8
R
495.5

B B
41

33
R2 R
8
16
C C

D D

495.5
16

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

11/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Backplate 3 LED
STRIP1
2 6 N8 12mm Wood
Screw
3 1 BackPlate (1) (1)
4 4 1 Backplate 3 led
B
3 2 strip2
B
1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

12/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

170.5

Ø4
B Ø4 45° B
71

71
68
Ø
34

15
3
12
5
87.5
C C

D D

170.5
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

13/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Backplate 3 LED
STRIP1 (1)
2 6 N8 12mm Wood
Screw
3 1 Backplate 3 led
strip2 (1)

B 4 3 4 1 BackPlate (1)
B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

14/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

45°
B B
71

71
68
41.7

34

C 5 3 C

73.1

138

D D
143
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

15/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 BackPlate (2)
2 6 N8 12mm Wood
Screw

1
2
B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

16/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

5 45°
Ø1
Ø4

Ø4
B B

71

71
68
41.9

34

C C
5 3

87

168

180

D D

180
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH KNEE PANEL BASE ASSY
Rev. Date of issue Sheet

17/17
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 CAPT
BRIGHTNESS
BACKPLATE
3 5 2 1 CAPT
BRIGHTNESS
1 4 POTS X5
3 1 CAPT
B BRIGHTNESS B
FACE PANEL
4 1 CAPT
BRIGHTNESS
PANEL KNOBS
5 4 DZUS FASTENER
PLASTIC

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

1/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
163
35.8

B B
91

91
89
C C

161

163
D D
35.7

8.7
E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

2/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 DU BACK PANEL

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

3/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

59.8
57.9
A
52 3 A
29.2
25.2 42.5
32

10
15

26.3
26.4

27
5.1

6.2
50.2

B B
50.3
76

91
12

C C
21

6.5
26
36.5
47
72.7
D D
81.5
87.3
116.7
126.5
137.3
156.5
163
E E

Created by:
163
Karl Clarke
[Link]
3

Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

4/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 DU FACE PANEL

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

5/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

119.5

A 41.5 A

161

12 137 12 5

4
Ø3
20.5

20.5
25.3

B Ø36 B

Ø1 Ø1
3.8 3.8
48

48
89
C
3.7 C

Ø1 Ø1 Ø1
20.5

20.5
3.8 3.8

20
3.8

12

35.5
D D
80.5

125.5

137
E 161 E

Created by:
12 Karl Clarke
5

[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

6/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 CHEAP EBAY
KNOB (1)
2 1 CHEAP EBAY
KNOB (2)
3 1 CHEAP EBAY
KNOB (3)
B 4 1 CHEAP EBAY B
KNOB
5 1 CHEAP EBAY
KNOB (4)

C C

D D

2 1 3 4

E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

7/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 5 POTENIOMETER

B
1 B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
CAPT BRIGHTNESS PANEL ASSY
Rev. Date of issue Sheet

8/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 GPWS
BACKPANEL
2 1 GPWS TOGGLE
6 1 5 SWITCHES
3 1 KORRY GPWS
3 4 1 GPWS PUSH SW
B 5 1 GPWS B
2 FACEPLATE
6 4 DZUS FASTENER
PLASTIC

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

1/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

8
163

B B
91

58.6

27.1
C C

D 163 D
27.1
57.9
30.8

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

2/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 GPWS
BACKPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

3/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

163 3
15

24 Ø4.5
36.6

B B

11
7.7
7.6

91

91
Ø6 20.6

C C

28.4
15

15
6.5 6.5

24.2

D
30 D

163
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

4/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Toggle switch large
v4 (1) (3)
2 1 Safety sw v2 (1) (3)
3 1 Safety sw v2 (1) (4)
4 1 Safety sw v2 (1) (5)
5 1 Toggle switch large
B v4 (1) (5) B

6 1 Toggle switch large

v4 (1) (6)

C 2 C

D D

4 3
E E
6
5
Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

5/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

55.9
A A
2.6 2.6

16.9 16.9 16.9

40.3

46.6
B B

58.6

C C

D D
29
57.7
28.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

6/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LENS
2 1 KORRY ASSY

B B

2 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

7/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

1
1.1
1.8
12.5
25.4 R1 5.1

B B

11.1
10.2

10.2
12.7

12.7

12.7
4.3

25
22.9

C C

23.8

D D
12.5

21.4
8.9
5.1

1
1.1
1.8

E E
25

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

8/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Component1
2 1 Component2
3 1 Component3
4 1 Component4
5 1 Component5
6 1 Component6
B B

3
C C

D 2 D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

9/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

27.1
10.7

B B

Ø5
.5

C C

7.8

D D
2.5
7

3.2

E E

5.5
10.8
Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

10/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Component1

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

11/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

161
12 137 12 5

4.3
A A

3.6

3.6

20.5

20.5
26

13
B B

48

48
89

89
60

45
52.4

52.4
2
Ø1
33.6

20.5

20.5
16
C C

29 15.2

D D

161

12 137 12
5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

12/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 4 Plastic DZUS (1)
2 4 FLAT WOOD
SCREW N8 3/4"
(1)

B B

2
C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
GPWS PNAEL ASSY
Rev. Date of issue Sheet

13/13
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A 1 Item Qty Part Number A
5 1 1 RK AFDS FLOOD
BACKPLATE
2 2 1 AFDS FLOOD
3 KNOBS
3 1 RH AFDS FLOOD
FACEPANEL
4 2 POTENIOMETER
B B
5 4 DZUS FASTENER
PLASTIC

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

1/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

5
143
3

B B

91

91
8

C C

D D
143
8
26.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

2/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 RH BACKPLATE

1
B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

3/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

55.4
143
A A
38 52.8

4.5
55.2 23 3

5
22.5
14.7

14.7
9.7
R1
27.1

26.5
32.1

32.3 R15.2 Ø7
B B

1.
20.6

7
25.6
R3 38

91
41.8

60.7
6.2
Ø4
43.5
43.4

C C
14.8

14.8
6.5 6.5

22.6 47.5

D 28.5 53.5 D

3
143
E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

4/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 CHEAP EBAY
KNOB (1) (1)
2 1 CHEAP EBAY
KNOB (5)

B B

2 1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

5/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 4 Plastic DZUS (1)
2 4 FLAT WOOD
SCREW N8 3/4"
(1)

B B

C C

1
D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

6/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

12.6
Ø8
B B
Ø10

19.5

C C

10

D D
19.6

E E
R1

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

7/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A

1 1 1 RH AFDS PANEL
FACEPLATE

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

8/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
143 A

R5 117
3.6

R5
R

21.5

21.5
5
3.8 3.8
Ø1 Ø1

B 3.6 B
R1
7

1
91

91
48

48
18
67
64.6

64.5
21.5

21.5
C C

13 13
38 38

D D
130
5

13

143

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

9/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 2 POTENTIOMETER
2 2 POT NUT

B B

C
10K Ohm C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH AFDS FLOOD PANEL ASSY
Rev. Date of issue Sheet

10/10
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

1/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH BLOWER
BACKPLATE
v1(Mirror) 13 1 2 15
2 1 LH BLOWER
FACE PANELS
v1(Mirror) 10
3 1 M4 X 14MM(Mirror)
B B
4 1 FOOT AIR Knob
(1)
5 1 M4 x 6mm(Mirror) 4
6 1 M4 X 14MM(Mirror)
(1) 7
7 1 M4 X 14MM(Mirror)
(2)
C C
8 1 M4 x 6mm(Mirror) 12
(1)
9 1 M4 X 14MM(Mirror)
(3)
11
10 1 Foot Air Knob (1)
6
11 1 DZUS FASTENER
PLASTIC
D
v1(Mirror) 17 D

12 1 DZUS FASTENER
PLASTIC
v1(Mirror) (1)
13 1 DZUS FASTENER 3
PLASTIC
v1(Mirror) (2) 9
E E
14 1 DZUS FASTENER
PLASTIC 14
v1(Mirror) (3)
15 1 Support Body Created by:

16 1 Vent Support Karl Clarke

17 1 AIR VENT UPPER [Link]
BODY Title:

F 18 1 Washer F
RH bLOWER aSSY
19 1 Washer (1) Rev. Date of issue Sheet

2/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

94.9
180.5

B B

91

91
15.5
9

10.4
C 93.6 C

95.5

180.5
D D
35

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

3/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH BLOWER
BACKPLATE(Mirro
r)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

4/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

180.5

B B

Ø4

Ø53
91

91
68
23

C 103 C

148

D D

180.5
3

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

5/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LH Blower
Faceplate(Mirror)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

6/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

180.5

13 154.5 13 5
A A

21.5

21.5
B B

91

91
48

48
68

45.5

21.5

21.5
C
23 C

103

125.5

148

D D

13 154.5 13

5
180.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

7/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
3 1 M4 X 14MM(Mirror)

B B

C C
3

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

8/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Decal (1) (1)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

9/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

R1
0
.2
R1

R1
R.

5
0
Ø2

R.
5
Ø24
B 3.6 B

C C

12
3

D D
28

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

10/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
5 1 M4 x 6mm(Mirror)

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

11/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
6 1 M4 X 14MM(Mirror)
(1)

B B

C 6 C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

12/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 Plastic DZUS
(1)(Mirror)
2 1 FLAT WOOD
SCREW N8 3/4"
(1)(Mirror)

B B

1
C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

13/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B Ø8 B
Ø10

C C

10
D D
19.5

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

14/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
15 15 1 Support Body

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

15/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

29.3

9.3

11
0°

19.3
R5
R5

80.7
B B

°
76.4

76.4
29
.3
°
R8

7.5
C R3 R5 C

5.6

83.2

D D
83.2
2
27

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

16/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
16 1 Vent Support

16

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

17/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
43.7
22
A A
60

.3
Ø3

Ø51
B B

75.5
63
60

60
52.5

49.7
7.5
30

C 7.5 12.9 C

30

52.5

D D
26.2

E E

60
Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

18/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 LOUVRE (1)
2 1 VENT BODY
3 1 1MM PIN

2
B B
1

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

19/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
60

Ø4

7.5
B Ø46.3 B
60

Ø35

7.5
Ø3
1
3

7.5
Ø3

C C
7.5

60
10.7
D 51 D
8

35
2

33
10.7

E E
2

43.6 Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

20/21
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
18 1 Washer

B B

C C

18

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
RH bLOWER aSSY
Rev. Date of issue Sheet

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[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

The FMC (Flight Management Computer) Console houses the two FMC’s
Router and the lower EICAS monitor. It is constructed from 12mm MDF sheet and
30mm x 30mm square stock timber.
The plans do differ slightly from the real aircraft due to monitor size
selection and costings (see next page for detailed adjustment).

ESSENTIAL ROUTER BITS

Orbital Sander To get that neat even finish, I highly recommend the following router bits.
Although not crucial, as most of the procedures can have multiple methods
to complete the same action.

12mm Radius Rounder Over Bit with Bearing Follower.

This allows you to create perfect round over edges on any part.
Compound Mitre Cost: $5 approx.
Saw

12mm Diameter/50mm Flute Straight/Template bit with

Bearing Follower.

This allows you to create perfect straight lines or allows multiple

copies of parts to be created. Used to create exact copies of the
FMC panels. Cost: $5 approx.

VERSION 2 1
 [Link]

Difference: The FMC Bay

The Real Aircraft Design The Extended Design

This Design change was also carried out to allow

various size monitors to fit in the console easily.
If you stick with the orginal aircraft design, you
will require a specialised monitor size, which is
small and expensive. However, this design
change means your pedestal and throttle unit
will be 4cm further aft than the real aircraft.

VERSION 2 2
 [Link]

The Plans:
The best way I found to produce these plans are as follows:

• Take your time.

• Measure the dimensions from a master corner. Measure each point
across and along, like a coordinate system. This way, every point angle will
be in the exact position. There is too much error in measuring a distance,
then an angle, and measuring another distance. Use the angles given just
for confirmatory checking. Most cuts are at 90 Degrees, but there are a few
that have angled cuts. Make sure you check if they require the saw to be
angled before cutting.

VERSION 2 3
[Link]

Creating the 737 FMC Console

STEP 1 (Creating the 737 FMC Console)

• Create and cut all the parts from the
plans/drawings
• 12mm MDF was used for the panels
• 30mm x 30mm square stock was used for
the supports

STEP 2 (Creating the 737 FMC Console)

• The 2 centre panels have wiring loom
cutouts (the dimensions for this part start
on page 9)
• Align the supports (20 & 23) the panel (23)
• Secure with #8 30mm wood screws & glue,
countersink the holes on the inboard face

STEP 3 (Creating the 737 FMC Console)

• Place the aft support (18) in position at the
rear on the inboard side of panel (23).
• Secure with #8 30mm wood screws & glue

STEP 4 (Creating the 737 FMC Console)

• Place the forward support in position (4) on
panel (23)
• The supports should be on the outside

STEP 5 (Creating the 737 FMC Console)

• Create a mirror of steps 1-4, creating the
RH centre panel (3)
• Secure each support with #8 30mm wood
screws & glue.

VERSION 2 4
[Link]

STEP 6 (Creating the 737 FMC Console)

• Attach the aft frame (14) to panel Assys (3)
& (23).
• Secure with #8 30mm wood screws & glue.

STEP 7 (Creating the 737 FMC Console)

• Attach the fwd panel (16) to panels (3) &

(23)
• Secure with #8 30mm wood screws & glue.
• Apply a 12mm round over to the upper/top
edge.

STEP 8 (Creating the 737 FMC Console)

• Create the LH outer panel (22) by attaching

supports (24) & (31)
• Secure with #8 30mm wood screws & glue.

STEP 9 (Creating the 737 FMC Console)

• Attach support (27) to panel (22)

Note: it is set 12mm forward of the aft edge to

allow the aft panel to sit flush.

• Secure with #8 30mm wood screws & glue

STEP 10 (Creating the 737 FMC Console)

• Create the RH outer panel (9) as in steps 8

& 9 but as a mirror.
• Attach supports (6) (13) & (15)
• Secure with #8 30mm wood screws & glue

VERSION 2 5
[Link]

STEP 11 (Creating the 737 FMC Console)

• Attach the outer panels (9) & (22) to the aft
panel Assy (14)
• Secure with #8 30mm wood screws & glue.

STEP 12 (Creating the 737 FMC Console)

• Attach the two foots to the unit with screws

and glue.
• These are created from 18mm & 12mm
MDF sandwich glued together.
• Apply a 12mm round over to the upper
outer edge.

STEP 13 (Creating the 737 FMC Console)

• Attach the LH & RH face panels (30) (32)

(26) & (29)
• Secure with #8 30mm wood screws & glue.
• Roundover the outer and upper edges
with a 12mm round over router bit.

STEP 14 (Creating the 737 FMC Console)

• Place the lower EICAS screen cover on to

the unit

Note: it is created from 9mm MDF or thinner if

available.

• DO NOT GLUE OR SCREW AT THIS TIME!

STEP 15 (Creating the 737 FMC Console)

• Fill all screw holes with wood filler

• Sand smooth, blend and sand all edges
smooth
• Paint white

VERSION 2 6
[Link]

STEP 16 (Creating the 737 FMC Console)

• Fit the monitor into position in the FMC
console, in portrait rotation.
• The monitor should sit perfectly in the
created gap without the need to physically
attach it.
• Adjust the screen rotation in the windows
display settings.
• If the monitor has a control panel that
requires a user input panel, place it in a
position where access is available. My sim
control panel is available through the
access hole in the front of the unit.

STEP 17 (Creating the 737 FMC Console)

• Place the two FMC units into position

• I have one open cocpkits v3 FMC & one
Hispa Panels DIY FMC (both of these fit
perfectly into the unit.
• Route any wiring through the FMC console

STEP 18 (Creating the 737 FMC Console)

• Attach the screen cover (1) and screen

frame (19) over the monitor (2)
• The Eicas Frame should be placed upside
down (the widest part at the top and both
parts painted grey)

STEP 19 (Creating the 737 FMC Console)

• Insert the whole unit into the MIP Assy,

Slide it into position; it should fit perfectly
and contour precisely to the MIP structure
sitting flush.

VERSION 2 7
[Link]

STEP 20 (Creating the 737 FMC Console)

• Once in position, insert the final filler piece

(12) at the top (painted grey).

VERSION 2 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Created by:

Karl Clarke
[Link]
Title:

F F
FMC UNIT
Rev. Date of issue Sheet

1/36
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Parts List
A Item Qty Part Number A
1 1 3mm Eicas cover
2 1 12" Lower Eicas Monitor
3 1 RH CENTRE PANEL
4 1 RH CENTRE FWD SUPPORT
5 1 Component15
6 1 RH FWD UPPER OUTBD SUPPORT
2 1 18 3
B B
7 1 RH FWD UPPER INBD SUPPORT
8 1 RH FWD LOWER INBD SUPPORT 11
9 1 RH PANEL
10 1 RH FOOT 14
11 1 RH CENTRE FWD SUPPORT (1) 4
12 1 UPPER FILLER
C
13 1 RH LOWER OUTBD SUPPORT
15 C

14 1 AFT FRAME 16
15 1 RH AFT SUPPORT
16 1 FWD FRAME
17 1 FMC FILLER 21
18 1 LH CENTRE AFT SUPPORT
D 19 1 SCREEN FRAME D

20 1 LH FWD INBD Upper Support 7

21 1 LH 18mm foot
22 1 LH 6mm FMC Frame 8 6 9 13
23 1 LH CENTRE FRAME 12mm
24 1 LH Upper FWD OUTBD Support
E 25 1 Lower Support RH E
26 1 Upper Face Panel (1)
27 1 LH Rear Support
28 1 Rear CENTRE AFT Support (1) Created by:

29 1 Lower Face Panel (1) Karl Clarke

30 1 Upper Face Panel [Link]

Title:
31 1 Lower Support LH
F F
32 1 Lower Face Panel FMC UNIT
33 2 Fmc Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8

A A

B B

590

522
532
153 217 153
C 637 C

523

523

D D
637

E E

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 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
1 1 3mm Eicas cover

B B

C C

D D

E E

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Karl Clarke
[Link]
Title:

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Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8

217 9

22
A A

190 60
.6°
14

171
14

273
278

278
B B

86
C C

D D
9

217

E E

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A
Parts List A
Item Qty Part Number
2 1 12" Lower Eicas
Monitor

B B

C C

D D

E E

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[Link]
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A 209 A

278
B B

C C

D D
11

E E

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 1 2 3 4 5 6 7 8

A
Parts List A
Item Qty Part Number
3 1 RH CENTRE
PANEL

B B

C C

D
3 D

E E

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Karl Clarke
[Link]
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 1 2 3 4 5 6 7 8

25
A A

165° QTY:2

°
42
27

90
8

11
72
291
.6°
45
B B

11
9
.4°
29.4°
C C

582
522

433
25
R

D D
130

130

E E
50

50
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613 Karl Clarke

[Link]
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A 371 A

349

42
B 360 5 B

366

C C

582

570
560
541
522

433
424
D D

E E

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613
[Link]
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 1 2 3 4 5 6 7 8

A A

B B

89
Ø4
Ø4
C 144 C

195

203

385
324
418
236

219
D D

164

51
15

E 33 E

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Parts List
A Item Qty Part Number A
1 58 #8 30MM Wood
Screw
2 1 Centre support

B B

C C
1

D D

E E

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Karl Clarke
[Link]
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30
A A

11
9.4
°
B B

438

438
421
C C

30

D D
30

30

E E

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[Link]

F
QTY: 2 Title:

F
FMC UNIT
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Parts List
A Item Qty Part Number A
1 58 #8 30MM Wood
Screw
2 20 #8 30MM Wood
Screw v1
3 1 Upper Support (1)

B B

C
3 C

1
D D

E E

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A A

B B
64

295
.2°

309

309
C C

D D
33

30

E E

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Parts List
A Item Qty Part Number A
1 58 #8 30MM Wood
Screw
2 20 #8 30MM Wood
Screw v1
3 1 Component50

B B

C C

D D

E E

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Karl Clarke
[Link]
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A A

11
5.8°

B B

200
197
.4 °
68

C C

32 30

D D

E E

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[Link]
Title:

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A
Parts List A
Item Qty Part Number
9 1 RH PANEL

B B

C C

D D

E E

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A A

170

B
10 B
46
303

372

46

C C

582
97

541
522

460
451

428
330
319

D D

242
170

159
32

30
39

27 60
E E
107

532
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[Link]
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Title:

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A A

165°

24
B 8 B

°
90

42
72 .6°
Ø4 45

89.4
C C

4
30
128.4°

180
D D

30
R8
°
.4
68

40
E E

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Karl Clarke
[Link]
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Parts List
A Item Qty Part Number A
1 1 RH LOWER FOOT

B B

C C

D D

E E

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Karl Clarke
[Link]
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Rev. Date of issue Sheet

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A A

11
1.6
°

40 R8

12
B B

18
30

30
147 28

C C

D 147 D
40

E E

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A
Parts List A
Item Qty Part Number
12 1 UPPER FILLER

B B

12

C C

D D

E E

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A A

30

24
B B
523

30
6

45.
6°

C C

D D
6

523

E E

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A
Parts List A
Item Qty Part Number
14 1 AFT FRAME

B B

C C

14

D D

E E

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A A

511

B
Ø4 B
472
522

C C
332

117
130
197
190

50

50

D D
15
12
174
337
496

E E

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Parts List
A Item Qty Part Number A
1 58 #8 30MM Wood
Screw
2 1 30 x30mm rear
support

B B

1
C C

D D

E E

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Karl Clarke
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30

A A

B B

522
C C

D D

30
30

E E

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QTY:4 [Link]
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F F
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A
Parts List A
Item Qty Part Number
16 1 FWD FRAME

B B

C C

16

D D

E E

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217 2
R1

B B
Ø4
443

443
C 117 130 C

27
12
50
D D
190
217

217
12

E E

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A
Parts List A
Item Qty Part Number
19 1 SCREEN FRAME

B B

19

C C

D D

E E

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A
217 A

14 14

205

205
170
B B
190

12
C C

D D
217
6

E E

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A
Parts List A
Item Qty Part Number
26 1 Upper Face Panel
(1)

B B

26

C C

D D

E E

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153 2
R1

B B
304

304
64
254

.2°

C C
149

45

15

D 132 D

E E

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Parts List A
Item Qty Part Number
29 1 Lower Face Panel
(1)

B B

C C

29
D D

E E

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A A

11
5.8
°
180
185

179
152
B B

11
1.6
°
29

15

132
C C

D D
12

153
R1
2

E E

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[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

This is probably one of the more difficult and time-consuming builds of the sim.
However, seeing how well the final product looks. If you take the time to create
these, the personal reward is enormous. These units house the 6 pack warning
panels, Fire Warning, and Master caution units.

Router Note:

This part has been designed to protrude 5cm less into the cockpit than the real aircraft.
This was done to make all the windows, sidewalls, and MIP angles fit correctly. I have to
admit that I have never actually been in a 737 cockpit, and rely on my friends who do
work in the industry to provide all measurements, angles, and photos. But not being able
to see the real aircraft in person led to this slight mismatch.

Building the Glare-wings is fun, but very time-consuming. From my YouTube

videos, you can see the process of cutting each layer and then gluing them
Orbital Sander together. The final result is something very similar to the real thing when sanded,
but not exact, as these are very complex shapes. I have now seen people 3d
print them, create them by hand with a jigsaw, and finally by CNC machine as I
did. They all look fantastic!

I used a CNC to create the Glare-Wings.

Compound Mitre These files can be downloaded from the
Saw website and used directly to reproduce the
parts if you’re lucky enough to own a CNC

If you don’t want to self-build them, you can easily purchase plastic ones from the
internet for around 60 to 80 euros per side.

VERSION 2 1
 [Link]

Working with the Plans

The best way I found to produce these plans are as follows:

• Take your time.

• Measure the dimensions from a master corner. Measure each point across and along, like a
coordinate system. This way, every point angle will be in the exact position. There is too much error in
measuring a distance, then an angle, and then measuring another distance. Use the angles given just
for confirmatory checking. Most cuts are at 90 Degrees, but there are quite a few that have angled cuts.
Make sure you check if they require the saw to be angled before cutting.
• Only the Glare-Wings are an intricate design; the rest of the build is very straight forward. If the Glare-
wing plans look too challenging to understand, try downloading the CAD file to inspect and determine
the best options that suit you.
• If you are using a Jigsaw while building the Glare-Wings, I wouldn’t worry too much about the various
cutback angles of each part. The orbital sander can adjust the MDF very quickly to make the required
shape.

• If you are creating the Glare-Wings by hand, I wouldn’t bother cutting the lightening holes out on the
inside of the forms. After all, weight isn’t really a problem! We are not actually trying to create a flying
aircraft! They will be heavy, though!

VERSION 2 2
[Link]

Creating the 737 Glare-Wings

STEP 1 (Creating the 737 Glare-Wings)

• The plans provided are actual 1:1 scale:

o The parts can be cut out on paper and placed/glued onto the MDF
and used as templates to cut around with a jigsaw.
o Each side consists of 17 Body layers and 2 transition plates.

• The Fusion 360 design can be found at:

[Link] This can be used to inspect the
part or create a 3d printed part or use a CNC.

STEP 2 (Creating the 737 Glare-Wings)

• Cut out all the parts of the Glare-Wings
following the plans provided.
• Note: Layer 13 is created from 12mm MDF;
all the other layers are 18mm MDF.
• Don’t worry too much about cutting the side
angles on each of the pieces. It will result in
a bit more sanding, but MDF sands quickly
with a 60 Grit sanding disc on an orbital
sander.

STEP 3 (Creating the 737 Glare-Wings)

• Layer up the first 2 parts
• The first two layers (16) & (17) should be
glued together
• The outer upper edge requires an 8mm
round over

STEP 4 (Creating the 737 Glare-Wings)

• Sand smooth and blend the parts together

VERSION 2 3
[Link]

STEP 5 (Creating the 737 Glare-Wings)

• Layer up the next 2 parts
• The first two layers (14) & (15) should be
glued together

STEP 6 (Creating the 737 Glare-Wings)

• Place the two created parts together (14 &
15, to 16 & 17)
• Glue & Screw these layers together
• Sand smooth all joints

STEP 7 (Creating the 737 Glare-Wings)

• Place the 2 parts of the transition plates
together (18,19)
• Glue & Screw these layers together
• Note: These layers were made in four parts
due to the size of my CNC machine. The
parts are now full size and in two full
pieces.

STEP 7 (Creating the 737 Glare-Wings)

• Glue and screw all the other layers together
in numerical layer order.
• A rough shape should now be visible on all
sides.

STEP 8 (Creating the 737 Glare-Wings)

• Sand smooth on all sides.
• This may take a while. Start with 60 grit for
fast removal, working through the range
until 320 grit.

VERSION 2 4
[Link]

STEP 9 (Creating the 737 Glare-Wings)

• Fill any holes or defects with wood filler
• Prime the ASSY
• Paint the Assy.
• Create the RH side by mirroring the
plans/parts.
• Once painted, install the Glare-Wings onto
the MIP, attach them by screwing into the
units from behind the MIP backboard.

VERSION 2 5
 1 2 3 4 5 6 7 8 9 10 11 12

A A

737 Glarewing ASSY

B
Drawings B

for CNC & Jigsaw Cut

C Sliced into 18mm & 12mm sections to achieve the C

desired measurements. Having never actually seen these

units, all these measurements are designed to fit in the
rest of my cockpit. It does have the inbuilt light bar
missing.

D D

E E

F F

For jigsaw cuts, simply print each page and

use the lines to cut around. all diagrams are
1:1 scale. Lightening holes not required.

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H

[Link] RHS GW DRAWING

Rev. Date of issue Sheet

1/21
H

1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
Item Qty Part Number Part Name
A A
1 1 18MM MDF RHS GW body1
2 1 18MM MDF RHS GW body2
3 1 18MM MDF RHS GW body3
4 1 18MM MDF RHS GW body4
5 1 18MM MDF RHS GW body5
6 1 18MM MDF RHS GW body6
B 7 1 18MM MDF RHS GW Body7 B
8 1 18MM MDF RHS GW Body8
9 1 18MM MDF RHS GW Body9
10 1 18MM MDF RHS GW Body10
11 1 18MM MDF RHS GW Body11
17 12 1 18MM MDF RHS GW Body12
16 13 1 12MM MDF RHS GW Body13
C ***WEDGE*** C
14 1 18MM MDF RHS GW Body14
15
15 1 18MM MDF RHS GW Body15
14
16 1 18MM MDF RHS GW Body16
13 17 1 18MM MDF RHS GW Body17

12 18 1 18MM MDF RHS GW Transition Plate1

19 1 18MM MDF RHS GW Transition Plate2
D 11 D

10
9

8
7
E E
6
5

4
3

F 2 1 F

19

G G

18

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet

2/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

18 1 18MM MDF RHS GW Transition Plate1

18

B B

486mm
403mm
395mm
C
374mm C
339mm
303mm
82 m m
272mm ° Ø4
165°
237mm

213mm

90
°
D 14mm D

166°
°
90

157°

29°
m
m
20
Ø
Ø
4m
m
E E

188mm
m

182mm
°

Ø4
160

176mm
169mm
143mm

143mm
126mm

F 167° F
83mm
78mm

68
°
39mm

G G

VIEW FROM BOTTOM

1:1 SCALE Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

[Link] Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet

3/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

19 1 18MM MDF RHS GW Transition Plate2

19

B B

19

484mm

403mm
C C
374mm

303mm
82
267mm °

165°
D 166° D
187mm

90
°
m
m
20
Ø
157°

29°
157°
°
90

E E

197mm

197mm
366mm

182mm
177mm
°
160
99mm
143mm

142mm
F F
167°

78mm
68
°
39mm

G G

VIEW FROM BOTTOM Dept. Technical reference Created by Approved by

1:1 SCALE Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link] Rev. Date of issue Sheet

4/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
Item Qty Part Number Part Name
1 1 18MM MDF RHS GW body1
1

B B

391mm

267mm
231mm

C 183mm C

160mm
LIGHTENING HOLE
DIMENSIONS
404mm IGNORED

D D

197mm
197mm
184mm
272mm

177mm
171mm
141mm

138mm

366mm
E E

102mm

98mm
20mm

78mm
VIEW FROM BOTTOM
1:1 SCALE 404mm
39mm
38mm

F F

99mm

18mm
G G

404mm

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet
[Link]
5/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

2 2 1 18MM MDF RHS GW body2

B B

402mm

229mm

193mm
C C

154mm

132mm

14mm 2
Ø4mm 157° 159°
D D
°
90

184mm
184mm
159mm
153mm
127mm

125mm

E E

87mm
69mm
402mm
34mm

F F

364mm

105mm

18mm
G G

402mm

Dept. Technical reference Created by Approved by

VIEW FROM BOTTOM Karl Clarke 27/05/2018
[Link]
1:1 SCALE Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet

6/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

3 1 18MM MDF RHS GW body3

3
B B

3
191mm
155mm
C C

157°

103mm

172mm
171mm
D 126mm D

141mm
400mm

135mm
112mm

77mm
E E
VIEW FROM BOTTOM

61mm
1:1 SCALE
29mm

362mm

400mm
F F
111mm

18mm
400mm
G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet
[Link] 7/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Qty A
Item Part Number Part Name
4 1 18MM MDF RHS GW body4

4
B B

153mm

117mm

75mm
C C

98mm

159mm

161mm
153mm

123mm
117mm
99mm

D D

66mm
52mm
VIEW FROM BOTTOM
24mm

1:1 SCALE
E E

117mm

360mm

398mm

F F

18mm
398mm
G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link] Rev. Date of issue Sheet

8/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
5 5 1 18MM MDF RHS GW body5

5
B B

396mm

80mm
C C

14mm

20mm

146mm
46mm

153mm
D 69mm D

116mm

55mm
123mm

43mm
E VIEW FROM BOTTOM E
18mm

1:1 SCALE

358mm

F F

18mm
396mm

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link] Rev. Date of issue Sheet

9/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A
6 1 18MM MDF RHS GW body6

B B
395mm

6
78mm

C C
42mm

133mm

145mm
18mm

41mm
86mm

D D
81mm
71mm

13mm

45mm
35mm
VIEW FROM BOTTOM
1:1 SCALE
E E

129mm

356mm

395mm

F F

18mm
395mm

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link]
Rev. Date of issue Sheet

10/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A
7 Item Qty Part Number Part Name A

7 1 18MM MDF RHS GW Body7

B B

393mm

C C

39mm

13mm

120mm

138mm
D D

354mm
63mm

62mm

57mm

8mm

34mm
26mm
E E

135mm

393mm

F F

18mm
393mm

G G

Dept. Technical reference Created by Approved by

VIEW FROM BOTTOM Karl Clarke 27/05/2018

1:1 SCALE Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link]
Rev. Date of issue Sheet

11/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
Item Qty Part Number Part Name
8 1 18MM MDF RHS GW Body8
8
8

B 391mm B

C C
107mm

131mm
50mm

3mm
D D

24mm
18mm
E E
141mm

352mm

F F

18mm
391mm
G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

VIEW FROM BOTTOM Document type Document status

1:1 SCALE Title DWG No.

H H
RHS GW DRAWING
[Link]
Rev. Date of issue Sheet

12/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

9 1 18MM MDF RHS GW Body9

9

B
9 B

56mm
C C

123mm
25mm
30mm
40mm
43mm

D D

VIEW FROM BOTTOM

1:1 SCALE
2mm
144mm
E E
347mm

383mm

F F

18mm
383mm

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H [Link] H
RHS GW DRAWING
Rev. Date of issue Sheet

13/21
1 2 3 4 5 6 7 8 9 10 11 12
 10
1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
Item Qty Part Number Part Name
10 1 18MM MDF RHS GW Body10

B B

374mm

C C

4mm

116mm
24mm
26mm

28mm
32mm
37mm

D D

VIEW FROM BOTTOM

1:1 SCALE
147mm
E E

296mm
342mm
374mm

F F

18mm
374mm
G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
[Link] RHS GW DRAWING
Rev. Date of issue Sheet

14/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

11 1 18MM MDF RHS GW Body11

11

B B

365mm

C C

11

54mm

77mm

109mm
25mm
30mm

D D

6mm
VIEW FROM BOTTOM
1:1 SCALE
102mm
E E

296mm

337mm

F F

18mm
365mm

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link] Rev. Date of issue Sheet

15/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

12 12 1 18MM MDF RHS GW Body12

B B

356mm

C C

8mm

101mm
23mm
23mm
24mm

43mm

D D

VIEW FROM BOTTOM

1:1 SCALE

89mm

E 297mm E
333mm

12mm
F F

7°
11

356mm

G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

[Link]
Title DWG No.
H H
RHS GW DRAWING
Rev. Date of issue Sheet

16/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

13 1 12MM MDF RHS GW Body13

***WEDGE***

B B

350mm 11mm

C C

51mm
52mm

52mm
70mm

71mm
73mm

95mm

96mm
D D

VIEW FROM BOTTOM

16mm
52mm
1:1 SCALE
259mm
8mm

E E

350mm
F F
346mm

4mm

11mm
7° 89
11 °
G G

Dept. Technical reference Created by Approved by

[Link] Karl Clarke 27/05/2018
Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet

17/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
Item Qty Part Number Part Name
14 1 18MM MDF RHS GW Body14

14

B B

14

340mm
C C

94
50mm

°
72mm
87mm

95mm
D D

99
°
VIEW FROM BOTTOM 43mm
1:1 SCALE
E E
208mm

251mm

F F

331mm

18mm
°
63

90
°

G G
340mm

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link]
Rev. Date of issue Sheet

18/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

15 Parts List
A A
Item Qty Part Number Part Name
15 1 18MM MDF RHS GW Body15

B B

15
C C

331mm

94
°
49mm

65mm
D D

69mm
°
81

85mm

91mm
VIEW FROM BOTTOM 41mm
E
1:1 SCALE E

64mm
249mm

F F

322mm

18mm
63

°
90
°

G 331mm G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

[Link]
Title DWG No.
H H
RHS GW DRAWING
Rev. Date of issue Sheet

19/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number Part Name A

16 1 18MM MDF RHS GW Body16

16

B B

320mm
C 9mm C

302mm

30mm
30mm
43mm

D 16 D
63mm

64mm
70mm
70mm

70mm
8mm

117mm

124mm
E E
198mm

311mm

VIEW FROM BOTTOM

1:1 SCALE

F F

18mm
G G

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

Document type Document status

Title DWG No.

H H
RHS GW DRAWING
[Link]
Rev. Date of issue Sheet

20/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A A
17 Item Qty Part Number Description Material
17 1 18MM MDF Steel

17
8mm radius
312mm
B B
15mm radius
17
294mm

BACK VIEW

30mm
C C

37mm
27mm
117mm
28mm

D 199mm D

303mm 8mm radius

8mm radius

302mm

E E
30mm
18mm

17
38mm

F F
17
38mm

52mm 95mm
117mm

G G
FRONT VIEW

Dept. Technical reference Created by Approved by

Karl Clarke 27/05/2018

[Link] Document type Document status

Title DWG No.

H H
RHS GW DRAWING
Rev. Date of issue Sheet

21/21
1 2 3 4 5 6 7 8 9 10 11 12
[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

Router This is where a lot of avionic magic happens in this build, and the sim really
comes to life with the use of the 6 pack warning panels, EFIS units, and MCP.
Note:

This part has been designed to protrude 5cm less into the cockpit than the real aircraft.
This was done to make all the windows, sidewalls, and MIP angles fit correctly. I have to
admit that I have never actually been in a 737 cockpit, and rely on my friends who do
work in the industry to provide all measurements, angles, and photos. But not being able
Orbital Sander to see the real aircraft in person led to this slight mismatch.

Building the Glare-wings is fun, but very time-consuming. I have now seen people
3d print them, Create them by hand with a jigsaw and with CNC machine. They
all look fantastic!
If you don’t want to self-build them, you can easily purchase plastic ones from the
internet for around 60 to 80 euros per side.
Compound Mitre
Saw The rest of the Glareshield build is straight forward and easily created!

VERSION 1.0 1
 [Link]

Working with the Plans

The best way I found to produce these plans are as follows:

• Take your time.

• Measure the dimensions from a master corner. Measure each point across and along, like a
coordinate system. This way, every point angle will be in the exact position. There is too much error in
measuring a distance, then an angle, and measuring another distance. Use the angles given just for
confirmatory checking. Most cuts are at 90 Degrees, but there are quite a few that have angled cuts.
Make sure you check if they require the saw to be angled before cutting.

Essential router bits

To get that neat even finish, I highly recommend the following router bits. Although not crucial, as most of the
procedures can have multiple methods to complete the same action.

4.5mm Radius Rounder Over Bit with Bearing Follower.

This allows you to create perfect round over edges on any part. I
used it to create the round overs on the 9MM MDF. Cost: $5
approx.

Extra Parts Required

The glare shield requires floodlighting. I used the following parts:

[Link]
4ft/dp/B01K3YC8IY/ref=sr_1_7?keywords=12v+led+strip+light+warm+white&qid=1578100918&sr=8-7

[Link]
Mounting/dp/B01MROLRJN/ref=sr_1_14?keywords=led+strip+light+case&qid=1578100782&sr=8-14

VERSION 1.0 2
[Link]

Creating the 737 GlareSheild

STEP 1 (Creating the 737 Glaresheild)

• Create the lower glare shield panel
• Created using 9mm MDF
• The cut-out/slot at the rear allows for cable
management to the MIP for EFIS & MCP

STEP 2 (Creating the 737 Glaresheild)

• Round over the forward edge with a 4.5mm
round over

STEP 3 (Creating the 737 Glaresheild)

• Create the Centre and rear frames
• The cutouts in the frames are for wire
management only, and a hole saw can be
used instead.

STEP 4 (Creating the 737 Glaresheild)

• Insert the lower panel between the two
glare wings.
• Align the rounded front edge with the flat
face of the glare wing.

STEP 5 (Creating the 737 Glaresheild)

• Screw the panel into the MIP box Structure
top frame and rear support

VERSION 1.0 3
 [Link]

STEP 6 (Creating the 737 Glaresheild)

• Attach the centre frame 84mm back from
the forward edge of the panel.
• Screw from the bottom into the frame.
Avoid the screws being too long and
protruding through the frame.
• Screw the frame to the glare wings
• Remember, predrill the screw holes when
screwing into MDF!

STEP 7 (Creating the 737 Glaresheild)

• Attach the rear frame, aligning the frame to
the back of the glare wings
• Screw to affix to the glare wings
• Remember, predrill the screw holes when
screwing into MDF!
•
a
STEP 8 (Creating the 737 Glaresheild)
• Insert the MCP
• I used metal right angle brackets from a
DIY store to attach them securley to the
Glareshield base panel.

STEP 9 (Creating the 737 Glaresheild)

• Insert the 2 EFIS units
• Again, metal right angle brackets from a
DIY store were used to attach them
securely to the Glareshield base panel.

VERSION 1.0 4
[Link]

STEP 10 (Creating the 737 Glaresheild)

• Insert the filler
• Adjust to hide the gap and fit your needs.
• During my construction, this piece just sits
in place not being permanentley attached.

STEP 11 (Creating the 737 Glaresheild)

• Create the glare shield cover panels using
9mm MDF
• Remember these pieces have various
angled cuts
• Round over the forward edges so there is a
beautiful smooth half dome.
• The centre glare shield requires a cutout for
LED 12v strip lighing as shown below.
• I used a router to cut a 6mm deep recess
into the panel, 10mm back from the forward
edge.

STEP 12 (Creating the 737 Glaresheild)

• Screw the Glareshield covers to the frames
• Do not glue; access will be required for any
future maintenance.
• Align the forward edge of the glare shield
covers against the inside edge of the glare
wings.

STEP 13 (Creating the 737 Glaresheild)

• Attach 12v Strip lights under the lower glare
sheild panel, just forward of the transition
plates.
• This led strip cover which helps difuse the
light over the MIP

VERSION 1.0 5
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 09/06/2018

Document type Document status

Title DWG No.

F Lower Glareshield F

Rev. Date of issue Sheet

1/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
9mm MDF A
708
191

167

115

184 95
B B
160 76

C C

275

349
353

362
367

478
12

4°
D D

12
4°

146°
146°

cutback angle 34°

cutback angle 34° 333

E E
40
381

Dept. Technical reference Created by Approved by

Karl Clarke 09/06/2018

Document type Document status
cutback angle 72°
Title DWG No.

F Lower Glareshield F
[Link]
Rev. Date of issue Sheet

2/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

LOOKING FROM LEFT

B B

C C

34°
R5
°
72

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 09/06/2018

Document type Document status

Title DWG No.

F Lower Glareshield F

[Link] Rev. Date of issue Sheet

3/3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 10/06/2018

Document type Document status

Title DWG No.

F [Link] GLARESHIELD CENTRE FRME F

Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

122
130

20
B B

36
76

76
58 94 209 209 103

57
20 20 18

114 123

132 141
C C
341 349

708

123 CUTBACK ANGLE 90° CUTBACK ANGLE 95°

132
CUTBACK ANGLE 95
D D

172°
172°
°

98
98

°
E E

Dept. Technical reference Created by Approved by

Karl Clarke 10/06/2018

Document type Document status

Title DWG No.

F GLARESHIELD CENTRE FRME F

Rev. Date of issue Sheet

[Link]
2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 10/06/2018

Document type Document status

Title DWG No.

F GLARESHIELD REAR FRAME F

Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
370.91
83.5
369.91
A A
90.
8
83.42 290.52
289.62 256.66

35.66
35.62
78.08

78.08
B B
71

36.36
90. 191.64
18 18
21.98

21.98
191.29 351.25
260.12
369.25
350.11

368.11
C C
997.48

CUTBACK ANGLE 117°

171.64° CUTBACK ANGLE 117°
171.61°

D 56° 165. D
165. 56°
20

15.88
Ø

Ø2
6° 156.8

0
160.1 8°

118.36 124.1
16.55

E 18MM THICK WOOD E

Dept. Technical reference Created by Approved by

Karl Clarke 10/06/2018

Document type Document status

Title DWG No.

F GLARESHIELD REAR FRAME F

[Link] Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 16/06/2018

Document type Document status

Title DWG No.

F CENTRE GLARESHIELD F

Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

582.35
A A

B B
461.81 9MM MDF

461.83
C C

CUTBACK ANGLE 45.8°

5
3.9
50

50
5.3

D D
3

103.54

E E

240.98 237.83

Dept. Technical reference Created by Approved by

Karl Clarke 16/06/2018

Document type Document status

Title DWG No.

F CENTRE GLARESHIELD F

[Link] Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 09/06/2018

Document type Document status

Title DWG No.

F LHS GLARESHIELD F

Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

CUTBACK ANGLE 86°

39
9
B B
4 356
54

439

117°

183
C C

321
CUTBACK ANGLE 85°

11
8°

139
36°

°
89
D D

CUTBACK ANGLE 96°

797

CUTBACK ANGLE 31°

E E

Dept. Technical reference Created by Approved by

Karl Clarke 09/06/2018

Document type Document status

Title DWG No.

F [Link] LHS GLARESHIELD F

Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D

E E

Dept. Technical reference Created by Approved by

Karl Clarke 16/06/2018

Document type Document status

Title DWG No.

F RHS GLARESHIELD F

Rev. Date of issue Sheet

1/2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
391

0 °
14
7.6 11
124

11 7.2
°
B B
9MM MDF

89
° .4

54
5

486
C C

°
.8
35
79
1

D D

E E

705
Dept. Technical reference Created by Approved by

Karl Clarke 16/06/2018

Document type Document status

Title DWG No.

F RHS GLARESHIELD F

[Link] Rev. Date of issue Sheet

2/2
1 2 3 4 5 6 7 8
[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

Building the front windows completes the front section look and feel of the 737
cockpit. It also allows the rest of the cockpit to join up and be assembled around
the front section.
This part is a personal preference depending on your own needs and may not be
Router necessary, especially if you going to use 3 monitors as the display visuals. But if
you are going to build the overhead panels, creating the front windows will really
add to the experience.

Working with the Plans

The best way I found to produce these plans are as follows:

Orbital Sander • Take your time.
• Measure the dimensions from a master corner. Measure each point
across and along, like a coordinate system. This way, every point angle
will be in the exact position. There is too much error in measuring a
distance, then an angle, and measuring another distance. Use the angles
given just for confirmatory checking. Most cuts are at 90 Degrees, but
Compound Mitre there are quite a few that have angled cuts. Make sure you check if they
Saw require the saw to be angled before cutting.
• The windows have lots of angles, always ensure before making any cut,
you check the angle of the circular saw blade matches that of the plans!

VERSION 1.0 1
 [Link]

ESSENTIAL ROUTER BITS

To get that neat even finish, I highly recommend the following router bits. Although not essential, as most of
the procedure can have multiple methods to complete the same action.

12mm Radius Rounder Over Bit with Bearing Follower.

This allows you to create perfect round over edges on any part.
Cost: $5 approx.

12mm Diameter/50mm Flute Straight/Template bit with

Bearing Follower.

This allows you to create perfect straight lines or allow multiple

copies of parts to be created. Used to cut out the windows. Cost:
$5 approx.

10mm Rebate Bit with Bearing Follower.

This allows you to create 10mm recess cuts at various depths. In

this build this is essential for creating the window recesses. Cost:
$5 approx.

VERSION 1.0 2
[Link]

Creating the 737 Front Windows

STEP 1 (Creating the 737 Front Windows)

• Start with laying the plans down from the
rear of the window. Mark dimensions from
the master corner (upper LH corner – for
the LH window).
• Mark the lines out on the 18mm MDF.

STEP 2 (Creating the 737 Front Windows)

• Note: There are no 90-degree cuts when
cutting the window outside edges.
• Set the circular saw angle, then measure
the distance from the blade to the edge of
the saw.
• Place a straight edge (that the saw can run
For video help in building along as a guide), the same distance you
the front windows, watch measured from the mark outline. Run the
episode 13 on my: saw along the straight edge.
YouTube Channel. • This should, produce good straight angled
cuts.

STEP 3 (Creating the 737 Front Windows)

• I used a straight edge guided router bit to
cut-out the window panes. Placing straight
edge pieces of wood screwed along the
mark outlines for the router bit to guide
against.
• A jigsaw will do the job also!

STEP 4 (Creating the 737 Front Windows)

• Using a 10mm rebate router bit, run it along
the window cut-outs at a depth of 5mm (or
the depth of the window glass you
purchase.
• This will allow the glass panes to sit flush.

VERSION 1.0 3
[Link]

STEP 5 (Creating the 737 Front Windows)

• Repeat the previous steps for the RH side
window, completing it as a mirror of the LH
side.

STEP 6 (Creating the 737 Front Windows)

• The centre window support is created from
two pieces of hardwood. This allows the
angles to be easily created on a table saw.
• The two parts are then glued together.
• To hide the grain of the hardwood, I added
a 3mm MDF panel to the inside face.
• The inboard edges are then rounded over
with a 12mm round over bit.
• If you need wiring to the overhead panels,
cut out the centre part of the post to make a
channel.

STEP 7 (Creating the 737 Front Windows)

• Create the upper support Assy.
• Once again, use a straight edge and set
the correct angles on the circular saw.

STEP 8 (Creating the 737 Front Windows)

• Create the lower support assy.
• Set the correct angles on the circular saw.

STEP 9 (Creating the 737 Front Windows)

• Attach the upper support.
• Ensure the screws go through straight into
the panel.
• Pre-drill if using MDF.
• This part will need to be removed later if
you’re building the overhead structure!

VERSION 1.0 4
[Link]

STEP 10 (Creating the 737 Front Windows)

• Attach the centre posts.
• Ensure the screws do not penetrate
through the centre post.

STEP 11 (Creating the 737 Front Windows)

• Attach the lower support.
• Pre-drill if using MDF.
• Ensure the screws enter at the correct
angle.

STEP 12 (Creating the 737 Front Windows)

• Place the newly created window
assemblies onto the front section.
• Affix the assemblies with screws.
• Place the glass into the windows.

VERSION 1.0 5
[Link]

Tools used: INTRODUCTION

Jigsaw

Circular saw

The structural supports are external to provide a clean internal cockpit

structure. The cut-out on the forward upper outside edges allow the side
wall assemblies to fit and align correctly.

Drill/Screwdriver Designed to fit on the forward floor (MIP)

assembly.

You will need the following resources:

• 12mm thick MDF Sheet

• 30mm x 30mm square stock timber
• 30mm screws
Orbital Sander

The Plans:
The best way I found to produce these plans are as follows:
Compound Mitre
• Take your time.
Saw • Measure the dimensions from a master corner. Measure each point
across and along, like a co-ordinate system. This way every point angle
will be in the exact position. There is too much error in measuring a
distance, then an angle and measuring another distance. Use the angles
given just for confirmatory checking. Most cuts are at 90 Degrees, but
there are quite a few that have angled cuts. Make sure you check if they
require the saw to be angled before cutting.

VERSION 3.0 1
 [Link]

Creating the 737 MIP Support Structure

STEP 1 (Creating the 737 MIP Structure)

• Create and cut all the parts from the
plans/drawings
• 12mm MDF was used for the panels

STEP 2 (Creating the 737 MIP Structure)

• Place the backboard support in position
• Align the support with the lower corner of
the panel (2)
• Secure with Qty 3 #8 30mm Wood Screws

. STEP 3 (Creating the 737 MIP Structure)

• Place the lower suppoort (4) in position
• Secure with Qty 3 #8 30mm Wood Screws

STEP 4 (Creating the 737 MIP Structure)

• Repeat with the RH side panel
• The supports should be on the outside

STEP 5 (Creating the 737 MIP Structure)

• Place the MIP backboard (1) into position
• Secure each side with Qty 3 30mm wood
screws

VERSION 3.0 2
[Link]

STEP 6 (Creating the 737 MIP Structure)

• Insert the upper rail (7)
• Secure with Qty 4 #8 30mm wood screws

STEP 7 (Creating the 737 MIP Structure)

• Paint with wood primer, to seal the MDF

wood
• Paint with top coat.

STEP 8 (Creating the 737 MIP Structure)

• Insert the MIP into the stand

• Secure with Qty 6, #8 30mm wood Screws

VERSION 3.0 3
 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

1/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A

1 1 LH WINDOW1
Glass
2 1 LH Window 1
Frame
3 1 RH Center Post
4 1 RH WINDOW1
Glass
B 5 1 RH Window 1 B
Frame
6 1 LH Center Post
7 1 OVHD Filler
8 1 Base Support
Lower
9 1 Front Windows
Lower support
C C
10 1 Front Window AGS

D D

E E

8 7

F F

4
5
G
9 1 G

10
2
Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

2/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

A A

1517 423

134
.2°
B B

452
C C
1654

D D

1654

1517

E
124.8° E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

3/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
1 1 LH WINDOW1
Glass

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

4/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A A

79
.9
°
°
B
8.8 B
10
419

419
71
2°

.1°
.
100
C C

143

865

D 940 D

E E

F F

143 797

940

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

5/21
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
2 1 LH Window 1
Frame

B
2 B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

6/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A
835 A

855

85

10
8.8

63
.9
°

79
B 10 B

°
.9
8.8

79
° 49.
2°

462
476

476
513

597

597
C C

10
0.
2°

°
.1
10

71
9.
1

146°
°

6°
95.
D D

146.5°

.8°
134

130
762
E 945 E

973

°
4 .4
F 1 0 F

18
855 175

1031
G
° 4 .6° G

1 42.1 12

Created by:

Karl Clarke
View from inside cockpit looking forward [Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

7/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
3 1 RH Center Post

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

8/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A A

B 45. B
8°

C C
501

501
D D

E E

°
4 .2
7

F F

41

27
15

G G
27

90
°

41
Created by:

5° Karl Clarke
6 9.
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
4 1 RH WINDOW1
Glass

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

10/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A A

940

797

75 5

B B
10
8.8
°

°
.9
79
419

419
C C

10
0.
2°

.1°
71
D D

E E

F F

940
5

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

11/21
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
5 1 RH Window 1
Frame

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

12/21
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 1 2 3 4 5 6 7 8 9 10 11 12

1035
A A
797

940
18
75

10
B B

R8 2°
49.
476

490
C C

597
612

146°
D
85 D

130
.8°
E E

F F
855

1031

10
12 4.
4.6 4°

18
° °
.9
G
37 G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

13/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
6 1 LH Center Post

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

14/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

45.
8°
C C
501

501

466
D D

.2°
74
E E

F 41 F

41
G G
°
90

69
27

.5°
Created by:

Karl Clarke
29 [Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
7 1 OVHD Filler

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

16/21
1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12

A A

346 346

155

124.8°
B B
181

45.
8°
155

288

349
°

11
7.6

7.6
11

C C

°
45.
8°
169

72
.1° 2.1° 4 .7
°
7 7

162.1° 162.1°

D D
23

E E

F F

346 346

692 23

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

17/21
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
8 1 Base Support
Lower

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

18/21
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 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

124.8° 45.
8°
211

211
C C
40

654

45.
8°
328
D D

15

E E

F F

654

15
328 327

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

19/21
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 1 2 3 4 5 6 7 8 9 10 11 12

Parts List
A Item Qty Part Number A
9 1 Front Windows
Lower support

B B

C C

D D

E E

F F

G G

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

° 22
72.1

65
78

78
C C

401
74
.2
°

D D

E E

F F
32.8

°
32.8
°

201 201

G G

401

Created by:

Karl Clarke
[Link]
Title:
H H
Fusion 737 front windows
Rev. Date of issue Sheet

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 1 2 3 4 5 6 7 8

A A

800

845
B B

272
9.9°
7

495
489
10

38

10
10

8.8
.9°

9.1
C 79 C

°
°
20

518
10
8.8
146.5°
10

°
0.2

.6
70

95
D D
°

0
31

.1°
71 25 7

25
CUT 5MM DEEP
E RECESS FOR WINDOW 256 E

PANE TO FIT INTO

874
Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

MIRROR DIMENSIONS FOR LEFT SIDE Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

1/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

810

B B
855

63

484
50

478
C C

35
542

D D

1
77

201 682
E E

Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

2/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

CUTBACK ANGLE 130.8°

OR 40.8° ON CIRCULAR SAW
INDICATOR

B B

CUTBACK ANGLE 138.1°

CUTBACK ANGLE 69.5°
OR 48.1°ON CIRCULAR SAW
OR 20.5° ON CIRCULAR SAW
INDICATOR
INDICATOR

C C

D D

CUTBACK ANGLE 38.7°

OR 51.3° ON CIRCULAR SAW
INDICATOR CUTBACK ANGLE 104.7°
OR 14.7° ON CIRCULAR SAW
INDICATOR
E E

THE TWO CUTS THIS SIDE OF THE WINDOW ARE BIGGER THAN MY
CIRCULAR SAW COULD HANDLE OF 45°
Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

I INITALLY CUT TO 45° THEN USED A HAND PLANE OR ORBITAL Document type Document status
SANDER TO ACHIEVE THE CORRECT ANGLE.
Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

3/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

797
.9°
79

B B

425
WINDOW PANE
5MM

10
8.8
°
C C

10
0.2
°

443
D D

865

1.1°
7

E E

Dept. Technical reference Created by Approved by

MIRROR DIMENSION FOR LEFT SIDE Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

4/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

44 44
A A
R12 R12
59

27
83

139°

B B

83

C
8° C
45.

CENTRE POST

507

507
473
D D

74
.2
°

E E

Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

5/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

12mm MDF
A A

Upper Sill - Temporary Part Only

(to help set window angle and overhead distance)

B B

692

°
90

90
°
103

103
115

115
11
Cutback angle 130.8°

°
7.6
7.6
C C

11
°

124.8°

D D

39 0
0 39

E E

Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

6/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

ISOMETRIC VIEW
A A
WINDOW SUPPORT
FRAME
.2°
134

24
B SIDE VIEW B

22
346
45

62
.4°
24
45

C C

TOP VIEW
39 0
0 39
° 124.8°
.4
62

D D

24

45
11
7.6

E E
°

Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

[Link] Rev. Date of issue Sheet

7/8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

LOWER WINDOW SUPPORT

B B

401

22
°

32.8
32.8

C C

°
333

D D
21.3°

21.3°

78
215 137.5°
215

E E
201 201

Dept. Technical reference Created by Approved by

Karl Clarke 23/06/2018

Document type Document status

Title DWG No.

F Front Windows F

Rev. Date of issue Sheet

8/8
1 2 3 4 5 6 7 8