HSE PLAN-OMS SUZLDN

• Secure all buckles and adjust all straps in preparation for rescue.

• Insert vertical lift sling rope through the grommets above patient's head. Thread the rope through the
Bottom grommets from the inside out
---,,. ..
I -

:( ' . :;:~

• Attach th e emergency descent device to the designated anchoring, winch girder. Wrap the sling around
the girder to be used as an anchor point

Page 2 1 of 33
HSE PLAN-OMS SUZLDN
P()W[RJNG ~ G"!EN!R TOMOAAO½

• Position the injured person stretcher for lowering through the winch opening (window) in the Nacelle to
the ground.
• Use guide rope to control horizontal movement while descending

For rescue of injured person inside tower shell:

• Fallow the above steps for use of stretcher and if the person is suffering from minor injury and conscious
then inured person can send without stretcher.

• Prepare for rescue of person with help of Safety harness D-ring and Descender.

• Position the Descender with use of anchoring points and fastening sling. Fastening rope or carbine hook
should be positioned above the rescuing person.

• Attached Descender rope at the D-ring of full-body sa fety harness or stretcher.

• Lower the injured person to the ground, controlling th e speed with the emergency descent device

Page 22 of 33
HSE PLAN-OMS SUZLDN
• Other persons from rescue team should support injured person for safe rescue.

Rescue from lift:

In a circumstance of lift get stuck in between Lattice sections or tubular tower section, person has to rescue
himself and buddy with use of descender device.
Steps to be followed for to rescue from Lift:

• Two separate anchoring points are provided inside the lift

• Visually inspect th e descender and also by pull method for descender and rope functioning.

• Anchor descender device short length end to designated anchoring point inside the lift

• Another end karabiner should anchored to Dorsal D ring of Safety harness.

• Ensure both the anchoring points are securely locked (self-locking karabiner)

• Another person has to ensure his safety harness anchorage to designated anchoring point ,n the
lift.

• Open the lift door

• Asses the outside conditions before escaping from Lift.

• If conditions are not favourable, wait for the ground support to handle guide rope and additional
necessary support.

• After opening lift door, Person has to escape from lift and descend to ground or nearest platform
with use of descender device.

Note:

• It is mandatory to use descender device for any lift operation which is manned or occupied by any
person for ascend or descend activity.

• Only two persons are allowed to use lift at a time.

Page 23 of 33
HSE PLAN-OMS SUZLDN
Safety Instructions:

• If a smallest defect is determined while inspection before installing, the rescue device shall not to be
used.
• Ignoring the safety instructions can be dangerous to the life
• The device is to be subjected to inspection after application by an expert as per checklist
• Repairs are not permitted
• Protect the device from the effect of eg. With flames and sparks as also acid, electrolyte, oil or sharp
edges.
• Keep the rescue device ready for use and readily available Rescue device shall not be used for any other
purpose other than rescue.
• The use of rescue device and revisions are to be documented in the device book with data about , date,
height of application, number of persons brought down by the rope, name of th e responsible supervisor

Inspection:

Carry out the inspection before every use without fail

• Visual Inspection: Inspection the safety karabiner hooks, drill clamps, rope knots, stitches, device AGR
2001and ropes the rescue loops.
• The rope shou ld not show any wear on its total length or damage due to use, transport or storage
• The rescue rope is allowed to be used for maximum 5 years after the date of manufacturing (see the
description of shrinking pipe)
• Inspect the device after every application and at least once in a six month as per the checklist provided.

35 Climb free-System (CFS)

• Required PPE- Full body harness, Helmet, Safety shoes, and Only RS0 fa ll arrestor used by climber
• Ensure fall arrester functioning by pull method.
• Take short trial for operation before using it for climbing
• CFS shall be used by only trained Engineers.
• Ensure Tension mark of Lifting Wire Rope is within Green mark zone
• Ensure battery should be 50% charged .
• After completing work, battery and remote should be kept safely in CMS
• No oil and grease on CF cont rol panel/Hoist/Car/Car Pedal
• Do not use CFS without valid FTU

If 35 CFS is stuck in between •

• Employee has to anchor himself by using safety lanyard
• Anchor both Snaphook to ladder bracing side bar if designated anchoring point i •- r
not available
• After confirmation of safe anchoring, detach fall arrestor
• Move up or down as per you're your desired climbing status
• Detach one lanyard Snaphook and anchor accordingly for getting off from CFS
• Anchor Snaphook to o ther anchoring point and then detach other Snaphook to move further

Page 24 of 33
HSE PLAN-OMS SUZLDN
PO'WE'!JNG A GllHN(R roMQARO\\

• After getting off completely from 3S CFS, fasten RSO fall arrestor on ladder
• Check fall arrestor functioning by pull method
• Detach lanyard Snaphook and start climbing
• Inform to site incharge about Snaphook breakdown

11. Incident Management ( Reporting & Investigation)

• Every incident occurred at site shall be reported to site & corporate HSE team. As pe r Suzlon incident
Management system, incidents are classified under different categories like:
► Near Miss
► First Aid Injury incident
► Minor Injury incident
rMajor Injury incident ( LTI)
► Fatal Case/s
► Minor/Major Property Damage/ Fire incident
• Site team will carry out investigation to identify the immediate and underlying causes
• CAPA shall be defined & implemented within defined time schedule.
• In case of Major incident & fatal cases Corporate HSE team may intervene & investigate the incident.
The CAPA suggested by team shall be implemented within defined time schedule
• Maintain emergency requirements like ambulance, vehicles, rescue kit, etc t o provide medical
assistance to the injured at the earliest
• Incident having high severity will be informed to corporate immediately. Corporate HSE team will
release "Safety Alert" as per situation.
• StatP / Site team shall discuss the seriou s incidents in forums like safety meetings & trainings to
create awareness.

Records: lnc,dent reporting & Investigation reports

12 . Environment management:
Effort shall be made at OMS sites to minimize contamination and environmental damage and shall take
effective control measures in place to avoid pollution of Air, Water, and Land and associated life.

Any chemical including solvents and paints, used oil, battery shall be stored in designated areas at the site
and shall not be allowed to migrate into the site ditch system, or discharge any of this material on the
ground.
All hazardous waste shall be dispose off at authorized disposal facility.

Shall strive towards Conservation of Energy, Water and Solid Waste reduction and optimize transportation
of Materials to minimize environmental impact.

All site vehicles should have a valid PUC (Pollution under Control) certificate. PUC of all vehicle shall be
checked as per Central motor vehicle rules, for to reduce air pollution. Vehicle inspection ca rried out once
in a quarter.

Record: Aspect Impact register, Vehicle Inspection checklist, Hazardous Waste Records

Page 25 of 33
HSE PLAN-OMS SUZLDN
P()W[OJNG A G'llENER TOHQAAOW

Waste Management

In view of to avoid Soil contamination and water contamination, waste management system
implementation at all OMS sites, which includes -

Provide designated storage area for Hazardous wast e

Provide secondary co ntainment and oil spill kit for oil storage.

Hazardous waste, E- waste, used oil and Battery etc. collection from all work location(s) and
st orage at designated places.
Ensure all type of materials is segregated properly, which is ease to transport and dispose.

Ensure re levant Labeling and as per norms.

Maintain record of collection and disposal of Hazardous waste in line w ith th e FORM 3

Storage of waste in designated area.

Maintain M SDS as relevant.

Record: Hazardous Waste Records

Performance Monitoring -

Monitoring of water and electricity consumption on monthly basis. Monitoring of waste generation and
disposal quantity.
Crea te awareness among employees fo r reduction in consumption of natural resources.

Noise Monitoring -

Periodic monitoring of noise near th e WTG to ensure compliance as per rules and no harm to employees
who may be exposed to noise levels.
Half yearly monitoring of ambient noise levels (day time and night time) for determination of actual
impacts due to the operation of WTGs on nearby 1nhab1ted

Record: Noise monitoring Records

Page 26 of 33
HSE PLAN-OMS SUZLDN

Hazardous waste and E-waste Management Matrix

>
0
ao Segregation/ Storage/ Accumulation/
Waste Name Description Disposal
! Collection/ Containerization
u"'

Batteries (Lead Liquid-filled or gel -filled lead • If damaged, ruptured or leaking, place • Send to approved recycler
Acid)/ Lithium Ion/ acid batteries Used in WTG in closed plastic con tainer
Lithium (Wind Turbine Genarator) ~ • If not damaged, store in designated
Metal/Nickel substation, vehicle engine "',: area
>
Cadmium) starting and uninterrupted Qi • Fibreboard boxes
t:
power supply systems • Do not place in trash or a/law ta be
"'
co
placed m landfill

E-waste IT and telecommunication • If damaged, ruptured or leaking, place • Send to approved recycler/
equipment - in closed plastic container authorised vendor facility
Laptop computers (CPU), LPU • If not damaged, store in designated
(Centra I Processi ng Unit) area
Cathode Ray Tube (CRT) • F1 breboa rd boxes
Liquid Crystal Display (LCD) • Do not place in trash or allow to be
Light Emitting Diode (LED) placed ,n landfill.
Printed circuit board (PCB) ~
Notebook computers,
"'
,:
UJ
Printers
Overhead projector
Electrica l and electronic
typewriters
User terminal s
Telephones

Consumer Electrical and • If damaged, ruptured or leaking, place • Send to approved recycler
Electronics: in closed plasti c container. • Send to a facility that wi ll
Air conditioners excluding • If not damaged, store 1n designated sepa rate the mercury and
centralized air conditioning ~ area beneficially reuse or recycle
"'
,:
plants UJ • Fi breboard boxes both the meta I and the glass
• Do not place in trash or allow to be
placed 1n landfill .

Used Oil Used oil Contain 1n drums with secondary • Recycle at a approved used
• Hydraulic Fluid ·o containment facility storage area oil recycler
• Transformer oil .,
-0

• Engine oil ::5

Oily Rags Oily cotton ra gs soaked with Oil • Place in closed container . Keep drum Oily Rags soaked with Oil and
and Grease : closed unless materials are bei ng Grease
• Oi l, Grease .,,::, added or removed • Send to authorized di sposal
0
• D1 esel Fuel -0 • Add enough absorbent at the time of facility
• Hydraulic Fluid ~ packing to soak up any free liquid. • Send Oily cotton rags to a
• Other petroleum products "' • Do not place in tra sh or allow to be
:r facility that will beneficially
pla ced in landfill reuse the ra gs as blended fuel

Record: Hazardous Waste Records

Page 27 of 33
HSE PLAN -OMS SUZLDN
P()W[RING A G'lEENfR TOMOAAOW

13. Food Hygiene

At canteen proper hygiene is taken care if the food preparation is part of canteen facility Without washing
hands and kitchen tools, diseases may easily spread.

We are provided food to employee and contractors All food purchased, supplied and provided at the
Suzlon comply with proper food hygiene standards. It is ensured that the health and hygiene of both
providers and consumers as follows.

• Medical Check-up records of canteen employees

• Food preparation, handling and storage areas are kept clean and food handlers maintain good
standards of personal hygiene at all time
• All foods are cooked properly
• Foods are kept at the right temperature
• Raw food are prevented from cross-contamination ready to eat foods
• Pest control as per defined frequency
• The canteen audit as per canteen check list
• All food handlers should thoroughly wash (Using warm water and liquid soa p) and dry (using
disposable towels or air, not apron) their hands regularly when handling food.
• Wear clean cloth, apron and, where practicable, protective food handling gloves and food
handling tongs (to reduce direct contact with food )
• Use a hear net or cap
• Avoid cough or sneeze over food and smoke

14. Drinking Water testing Guideline:

• We have guideline for water quality surveillance and providing safe drinking water at offices
and site/area offices.
• Frequency for collection of water sample- once in six month for testing
• Sample taken from location that are representative of the water source, storage facility,
distribution network, point at which water is delivered to the consumer, and point of use.
• Used sterile glass bottle for bacteriological analysis and new plastic container cleaned with
distilled water for physicochemical analysis.
• Sampling bottle kept closed until is to be filled.
• Verified of water quality test report of the supplier
• Cross verification of water test by Suzlon
• Maintained cleaning scheduled of water tank, RO, etc.

Page 28 of 33
HSE PLAN-OMS
SUZLDN
15. First Aid Facility:

First aid is an emergency care given to any injured or sudden ill person before complete medical or surgical
treatment. Minimum one First aider shou ld be available in shift work and sufficient First Aid Kit provision .

First aid kit:

• First aid kits are maintained at prominent locations, from where it can be accessed easily

• The first aid box is protected from dust, heat and damage.

If any extra first aid modules are included, the box shall be big enough to hold them, may
preferably in separate compartments.

• The first aid box shall be easily recognizable: for example, with a

White cross predominantly displayed on a Green background.

• First aid kits sha ll meet the specific needs of workplace {Assessed and determined). Although
first aid needs vary from workplace to workplace (for 20 People) shall be as per Annexure - I.

• All employees, contract workers are made aware of availability of First Aid .
Norms:
• Keep the first aid kit in a dry, cool location.

• Make sure the first aid kit is easily accessible and known to plant/site/office workplace .

• Some items, are with expiry dates. Check regularly and replace as necessary.

• If an item is used from the first aid kit, promptly replace it.

• Note expiry dates of the items replaced periodically on this paper .

• Please maintain these usefu l details in each First Aid box.

Annexure - I : First Aid box Contents List

Qty. in
Sr. No. Item [Link] Unit each Usagt- in brief
box
~-- -
Cotton Roll - 20 gms No To w ipe and pad the wound
To hold t he swab 1n pl.1cc
Bandages of S,ze 2" & r Patkct 1 each
To cover and protect wound
Antiseptic 01nt 1ncat
----
Antibiotic ointment to prevent infection on w ound
gms
( 15 gms l

Adhesive: Orcssine:: Stnps ([Link] A1dJ Strip 20 At minor [Link]/mjury/wound

Savalon ( SO/ 100 ml ) Antiseptic soluuon to clean the wound

No
!Ant isept ic solution)

6 s,molc Tourn1Quet No. To tic on pressure points to stop bleeding

7 Str.;aight Scissor (small ) No. To cut the bandage o r to loosen clothing o1 the mjurcd
To apply on the sJdn surface to pr event itchin~ and it :>oothc:s
8 Cal amine lot o r
1
No
the i rritati on or aller gic rashc-s in bee bite insc-ct bite-.
9 Ste-rile Dressing p<>ds of dsfkrcnt S,zc Set 2 each To smear the ointment on it to p r otect wound
10 Triangular bandage w ith safety pins No l To use as a sling or 10 immobilize a part by applying on a splu-.1

ORS (Oral Rch.,-dration Solution) To replace [Link] lost d ue to dl'hydration in d,arrhca ano ..·om1tm g
ll No.
by adding ,t to potable w ater .H, instruc tc-d in the SJChl't
Par acctarnol -500 mg f:0< Body ach0. t-tcadachc , to bring dO\"'n the s,ml)fc ( Low irddc
12 Strip
( 10 tablet strop I ) fever

Tic the crepe l)(essurc b.1ndagc over t.,c snai..c bite location
( last 1( crepe bandagc- then contmuc this bandage c ...·cnl',· from below upwards over
l3 meters
10 cm )( 4 meters the cnt trc l,n,b ! o the armoit or groin

- J

Page 29 o f33
HSE PLAN-OMS
SUZLDN
16. Weather conditions

Operation activities are subject to all weather conditions. Appropriate measures shall be taken during
adverse weather conditions as per provided guideline.

Wind: Wind conditions must be continually monitored during all crane lifts & while working in Nacelle. The
equipment must be operated within manufacturer's specifications. Stored equipment shall be tied down
to prevent movement during strong winds.
Wind speed limits -
Maximum wind speeds for entering the WTG/wind farm sites and performing work activity.
--
Site and Location / Activity Wind Speed Limit Conditions/ Remark
WTG Site entry max. 25 m/s 10-minute average ground wind
access speed
Nacelle roof entry max. 15 m/s WTG has to be in standstill mode
Hub entry from hub max. 15 m/s WTG has to be in standstill mode
roof /top
Nacelle entry max. 20 m/s WTG has to be in idling mode
Lifting loads using the max. 15 m/s Loads have to be secured
hoist/ winch
Lifting components max. 10 m/s The crane driver has to decide to
using cranes stop lifting at lower wind speed

Rain- Work methods must be adjusted for wet conditions.

Dust: The use of additional PPE may be required for dusty con ditions.

Sun: Appropriate sun protection, including long sleeves, long trousers, and hard hats shall be used.

Heat: Ensure that adequate drinking water is available and consumed. Observe and attend to any signs of
heat stress immediately.

Extreme Conditions: Access to the site and WTG is prohibited in extreme weather conditions. This
includes but is not limited to severe storms and at risk of thunderstorms /lightning, heavy rain, flood.
The site team shall adhere to all relevant weather condition specific statutory requirements and alert
from Regional Meteorological Centre/ India Meteorological Department (IMO).

17. Occupational Health Protection

It shall be identified the potential occupational health risks for the personnel by carrying out appropriate
risk assessments. Pre-employment medical checkups for all the employees shall be ensured. Health
promotion communication will be carried out periodically to enhance awareness of occupational hygiene
and health.
Annual medical check of all employees shall be done and record of the same shall be maintain.
Contract employee's annual medical check-up and fitness certificate is mandatory for issuing safety
Induction card which is mandatory to work at Suzlon sites.

Page 30 of 33
HSE PLAN-OMS SUZLDN
"0W["JNG A.G'l!HffR TOMOAAOW

18. Safety Signage:

Safety signage can play a critical role in promoting safety and preventing injuries. At Suzlon we associate
safety signs with basic "Warning" and "Caution" la bels, but they can go beyond the immediate warnings to
include hidden benefits that keep workers safe in a variety of conditions.

Safety signs used in the following areas: (These are sample posters but are not limited to)

a) HT Yard

b) Vehicle

c) WTG

d) Sub-s tation & Switch Yard

e) CMS & Site office/Area office

DANGER
11000 ~
ffooo
,. .. ..
VOLTS
~
HIGH VOLTAGE,~
WITHIN • W<iU
KEEP OUT

--
-·-
--~- - - xxxx
,J

xxxx
I I ~

xx , xx
/ XXXX

Page 31 of 33
HSE PLAN-OMS 5UZLDN
"OW{•JNG '- G•H N[~ TOHOAAOW

19. HSE Celebrations

A) Suzlon Safety week
Suzlon management is having great respect for safety & shows commitment towards safety of employees
irrespective of own or contracted. Suzlon celebrate Suzlon Safety Week aligned to National Safety week
during 4t h March to 11th March every year. Safety Pledge, banner displays, safety games, safety quiz, prize
distributions, messages to local society about safety, safety awareness programs in schools & nearby
societies are few but not all in the list of activities being performed during Suzlon safety week.

Records: Celebration Reports

B) World Environment Day

Suzlon celebrate "World Environment Day" every year on 5 th June. Environmental awareness programs
for employees, schools & nearby societies are arranged on the day. River cleaning, waste collection
programs along with tree plantation program are few in list of celebration activities.

Records: Celebration Reports

20. Rewards & Recognition

Suzlon follows practice to reward individuals for their best contributions in HSE at site level. Site team
took initiatives in identifying & nominating the employees for their contribution in HSE. This is not limited
to only own employees but contracted employees are also rewarded for their best support & contribution
in HSE
At Corporate level States are being rewarded under "SPHERE" Awards for Best performance in Safety &
Health & " ReQIE" Awards for their best performance in Environment protection.
Records: Reward Ceremony reports

Page 32 of 33
HSE PLAN-OMS SUZLDN
Commitment

We are committed to ensure a

Safe, Healthy & Environment friendly Working practices

Health, Safety & Environment

Page 33 o f 33
 ANNEXUREIX

O&M MANUAL

TO BE ATTACHED SEPARATELY

l. Operation Manual - First 4 and last 4 pages signed

2. Maintenance Manual - First 4 and last 4 pages signed

Owner O&M Contractor

Page 41 of 43
 SUZL N
POWERING A GREENER TOMORROW

S144-3.0/3.15 MW

Operation
Manual

Issue: SV-02
Variant: HTV light I 50 Hz
Project: India
Print Date ST4: 2023-08-30
Document Class: Confidential
Document Number: TGPM-MA-010615-S144-0-M-SV
[Original]
 Table of contents

Notes on document .................................................................................................................. 4

Disclaimer ............................................................ ............................................................... 5
Validity....... ......... ........................ .. ...................................................................................... 5
Intended use ....................................................................................................................... 5
Non-intended use............................................................................................................... 5
Definition of terms ............................................................................................................. 6
Descriptio n of symbols ................................. ............................... ....................................... 7
WTG history (WTG life cycle data} ..................................................................................... 8
Warranty ............................................................................................................................ 9
Copyright....................................................................................... .............. ....................... 9

1 Safety notes............................................................................................................... ............. 10

1.1 General rules for safe operation of the WTG ................................................................... 13
1.2 Potential hazards for persons ........................................................................................... 14
1.2.1 Hazards due to rotating machine components ................................................ 14
1.2.2 Hazards due to unexpected events/faults ....................................................... 15
1.3 Handling of technical safety devices ................................................................ ................ 15
1.4 Emergency stop buttons .................................................................................................. 16

2 Related documents................................................................................................................. 17

3 Overview/Basics of WTG operation ........................................................................................ 18

3.1 Modes of WTG operation ............................................ ..................................................... 19
3.2 Entering and working in the WTG .................................................................................... 20
3.3 Working places ........................................................................................... ...................... 24
3.4 Leaving the WTG ................................................. .. .................................... ....................... 25

4 Control systems on a WTG ......... ............................................................................................. 27

4.1 Safety system (Safety PLC} ............................................................................................... 27
4.1.1 Function of safety system ................................................................................ 27
4.1.2 Resetting the safety system after a safety run ................................................. 27
4.2 Control system (PLC} ........................................................................................................ 29
4.2.1 Braking programs ............................................................................................. 29
4.2.2 Yaw programs .................................................................................................. 30
4.2.3 SUZLON Blade Monitoring System (SBMS) ...................................................... 30
4.2.4 Pitch safety system test ...................... ......................... .................................... 30
4.3 Events ........ ......... .................................................................................................... .......... 31
4.4 Potential hazardous WTG behaviour .. .............................................. ............................... 32
4.4.1 Overspeed of the rotor ..................................................... ............................... 32
4.4.2 Vibrations ......................................................................................................... 32
4.4.3 Cable tw ist ...... ............................................ ...................................................... 33

2 / 62 lss..ie SV-02 I Print Oate ST4 2023-08-30

-MA-010GJS•S144-0-M-SV I Confidential I Copyright O 2023 SUZ;.ON Eneray Limited 1 All rights reserved
 4.5 User interface to control software (SC-COMMANDER) ................................................ .... 34
4.5.1 Installation of SC-COMMANDER ..................................................................... 34
4.5.2 Local and remote access ....................................... ...................................... ..... 34
4.5.3 Login ................................................................................................................. 35
4.5.4 User name and password ................................................................................. 35

5 Automatic operation .............................................................................................................. 36

6 Manual operation ................................................................................................................... 37

6.1 Operating elements ........................ ................. ........... ...................................................... 37
6.1.1 Lights and power sockets ................................................................................. 37
6.1.2 Tower ...... .............................................. ............................ ............................... 39
6.1.3 Nacelle .............................................................. ....................................... ......... 42
6.1.4 Rotor .............................................................................. .................................. 45
6.1.5 Auxiliary installations ......................... ............................ .................................. 46
6.2 Start and stop of the WTG ................................................................................................ 49
6.2.1 Start and stop using service switch at bottom cabinet .................................... 49
6.2.2 Start and stop using SC-COMMANDER ....................... ..................................... 51
6.3 Isolating live components of the WTG ............................................................................. 52
6.4 Arresting t he rotor and drive train ................................................................................... 54
6.4.1 Rotor lock positions .......................................................................................... 55
6.4.2 Operating procedures mechanical brake (disc brake) ..................................... 56
6.4.3 Operating procedures rotor lock ......................................................... ............. 58
6.4.4 Safety bolt for rotor lock ............................................. ..................................... 60
6.5 Yaw system (manual yawing) ........................................................................................... 61
6.5.1 Manual yawing using push buttons ........ ......................................................... 61
6.6 Auxiliary installat ions .................................... ........................................................ ........... 61

List of abbreviations ............................................................................................................... 62

Issue SV-02 / Print Date ST4 2023·08· 30

TGPM -MA-0106 15·5144·0-M •SV I Confidential I Copyright Cl 2023 SUZLON Ener gy llmi:ed I ~\II right s reservt"d 3 / 62
 ..
tWllim Sf44-3t0/3.1S MW

Notes on document
This document is part of the SUZLON customer documentation. It is valid for the wind turbine
generator (WTG) type and variant as stated on the title page and defined in detail in the "WTG
Technical Specification". Installations outside the WTG, such as transformer substation or related
wind farm installations, are not covered in the document. It covers only the tasks given in the
document name.
The standard documentation contains information about all possible components such as different
tower variants, gearbox variants or climbing devices. Not all components are available for all
markets. The specific project defines which components are installed. To find out which variant of a
component is installed on a specific WTG, refer to the name plate of the component or to the "WTG
Logbook" in the tower bottom, or ask the site manager.
This document is meant for authorised and qualified staff only. Its content has to be carefully read
and understood before performing the respective tasks.
The country-specific requirements for protection of health, safety and environment (HSE) are not
covered in this document and are within the responsibility of WTG owner.

Project-specific deviations!
Consider that changes in content are possible due to local geographical requirements and/or due to
project-specific deviations. Contact the site manager for detailed information.

To ensure a user-friendly usage of the document:

- Consistent terminology is used.
- Abbreviations are explained in the list of abbreviations.
- Pages are numbered consecutively.
- Cross references and bookmarks guide the reader to more detailed information.
Cross references are given as follows: [ ► 4]. The number in brackets is the page number of the
referenced chapter or section. Selecting a cross reference in the currently opened document by
mouse click automatically opens the referenced page.
- Instructions relating to tabs, buttons or menus for software issues are formatted in bold.
- Reference designators from the wiring diagram are formatted in italics (Example: +CB0-45£1 /
+CBO = cabinet bottom (location of the component), -45Fl = circuit breaker (component)).
- Software details (parameters, Dis, DOs, events, etc.) are given with their numerical identifier in
*ast erisks* (Example: event ID *72*, para1;1eter ID *09*, digital input ID *54*, etc. / ID=
Identifier.
- Safety signs and symbols are used throughout the document.
Photos and illustrations only give examples. Equipment and procedures may differ regarding the
specific projects. Hence, the content of the photos or illustrations is not to be considered as
generally applicable. Illustrations can show any one of several available component variants as long
as a specific component variant is not the main focus of the illustration.
Some of the photos are shown as examples of equipments used and have copyright by their
respective manufacturers or stakeholders.
This document may contain all available suppliers/variants for a component. Before working on the
wind turbine generator (WTG) check the built-in supplier variants either by name plate or with site
manager.
As the SUZLON WTGs are continually improved and further developed, we reserve the right of
modifications. Make sure that this document is available in the latest version.
This document can be revised by SUZLON and its affiliates without consent or prior notice to
incorporate development changes, if such changes do not adversely affect price, delivery,
guaranteed performance, functionality, integrity and safety of the WTG.

4 I 62 TGPM·MA·01061S·Sl44-O-M·SV I Confidential
Issue SV•02 j Print Date ST4 2023-08-30
I Copyright 10 2023 SUZLON Energy limited I All rights reserved
 [Link] Rotor lock with HPU EKOMAT 250 bar
Further infomation:
- Overview HPU [► 57]
Apply/release the mechanical brake ( ► 57)
- Rotor lock positions and rotor lock pointer (► 58)
- Safety bolt (► 60)

Apply/release the rotor lock with HPU EKOMAT 250 bar

The lever for mechanical brake operation is by default in the position "Open rotorbrake". After completion of the work, the lever
has to be in the default position again, otherwise the mechanical brake will not operate correctly during the safety run.

Via hand pump

.. ·,

Lever for rotor lock pin operation in position (can be locked with the lever lock or has to be kept in the required position):
Lever for mechnical brake operation in position:

~
"Center" (grey) -~-w~ "Lock" (brown)

"Open rotorbrake" (green)

I "Close rotorbrake and/or move locking cylinder" (red)

l
Rotor lock pin fits exactly into a hole in the rotor lock disc (use one of the rotor lock positions in relation to the work to be performed)
Rotor no longer rotates or does not rotate faster than 0.1 rpm

Press and hold the button at the operation box Operate the hand pump
(mecha nical brake opperates automaically in addition)

When rotor lock is applied:

Turn the lever for mechanical brake operation in position

ROTOR LOCK
"Open rotorbrake" (green)
APPLY

Q Apply the safety bolt and cable lock (red side is visible)
Verify in SC-Commander the indicated event 10•221 •

Ensure all blades are in feathering position

There are no persons in the hub
Remove the cable lock and apply the safety bolt (green side is visible)

Press and hold the button at the operation box

l - Turn the lever for mechanical brake operation in posit ion "Close rotorbrake ... " (red)
- Turn the lever for rotor lock pin operation in position "Unlock" (blue), lever can be
locked with the lever lock or has to be kept in this position
ROTOR LOCK - Operate the hand pump
RELEASE

Q When rotor lock is released:

- Turn the lever for rotor lock pin operation in position "Center" (grey)
- Turn the lever for mechanical brake operation in position "Open rotorbrake" (green)

Issue •02 I Print Date ST4 2023-08-30

TGPM-MA·010615-Sl44-0-M-SV I Confidential I Copyrigh1 C) 2023 SUZLON Energy L1m1ted I All rights reserved
 6.4.4 Safety bolt for rotor lock
The safety bolt is a manual safety device to mechanically arrest the rotor lock pin in applied position,
so that the rotor lock pin cannot not get released in case of pressure drop due to a hydraulic fa ilure.
The safety bolt can be screwed into the flange plate of the rotor lock in two positions, with its green
or red end visible. The colour coding indicates if t he rotor lock is applied or released.

Released

"'""''~"' /V
;
l ~ t/ LP

L Position of safety b~hen

rot or lock pin is released

Rotor lock pin released

----------
Rotor lock pin applied
Position of safety bolt when
rotor lock pin is applied

The safety bolt is screwed into the rotor lock The safety bolt is screwed into the flange plat e
flange plate with the long, green end visible, of t he rotor lock with the short, red end visible.
thus indicating that the rotor lock is released. The long end of the safety bolt is pointi ng
inside t he guiding cylinder and prevent s the
rot or lock pin from sliding back. The safety bolt
has t o be unscrewed, turned around and
screwed back in with the green end visible
before it is possible to release the rotor lock.

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Issue SV-02 I Print Date ST4 2023-08-30

60 / 62 fGPM-MA-Olll€1S·Sl44-0-M-SV I Confid,:,,ntial I Copynght Cl 2023 SUZLON Energy Limit ed I All rights reserved
 6.5 Yaw system (manual yawing)

A WARNING
Rotating components!
Risk of clothes, parts of the body or equipment being pulled in!
Stay away from the yaw bearing, yaw drive pinions and cable loop during manual yawing.

Manual yawing is possible by two methods:

- Using push buttons at top cabinet
- Using SC-COMMANDER
In case the cable-twist protection function is activated, manua l yawing is on ly possible towards the
untwist direction of the cables. Further movement in direct ion of the cable tw ist is blocked by the
safety system.
Manual yawing speed is approximately l in 3 seconds, so yawing 360° ta kes roughly 20 minutes.
O

6.5.1 Manual yawing using push buttons

Prerequisites - WTG is in manual operation and stopped.
- The service switch SERVICE MODE/ NORMAL MODE at top cabinet is in SERVICE MODE.

Step 1 At top cabinet, press and hold either the push

button YAW CW or YAW CCW for yawing the
nacelle in clockwise or counter-clockwise
direction.

Step 2 Release the push button to stop yawing.

6. 6 Auxiliary installations
The WTG is equipped with several auxiliary installations:

Auxiliary installation Function

On-board hoist: For lifting objects/materia l from ground into the nacelle
and vice versa

Ladder-guided climber (optional): For transporting personnel or objects/material up and

down the tower

The operating elements of the auxiliary installations are explained in the Chapter "Operat ing
elements" Operating elements.

Issue SV-02 I Print Date ST4 2023·08·30

TGPM-MA-01061S-5144·0·M-SV I Conf1deruial I Copyright<) 2023 SUZLON Energy Limit ed I All r1ght~ ,eserved 61 / 62
 List of abbreviations
ACB
Air Circuit Breaker

AFM
Advanced Pitch Control Failure Mode

APC
Advanced Pitch Control

DI
Digital Input

DO
Digital Output

HPU
Hydraulic Power Unit

HSE
Health, Safety and Environment

HSS
High-speed shaft

ID
Identifier

MCB
M iniat ure Circu it Breaker

MV
Medium Voltage

NCR
No n-conformity Report

PPE
Personal Protective Equipment

SBMS
SUZLON Blade Monitoring System

scs
SUZLON CONTROL SYSTEM

UPS
Uninterruptible Power Supply

WTG
W ind Turbine Generator

62 / 62 TGPM-MA.010615-S144•O·M·SV
lssueSV-021 Print DateST4 2023-0~30
I Conf1denttal I Copyright O 2023 SUZLON Energy Limited I
All rights ,eserved
 SUZLDN
POWERING A GREENER TOMORROW

S144-3.0/3.15 MW

Maintenance
Manual

Issue: SV-01

Variant: HTV light I 50 Hz

Project : India
Print Date ST4: 2023-08-30
Document Class: Confidential
Document Number: TGPM-MA-010615-S144-M-M -SV
[Original)
 Table of contents

Notes on document .................................................................................................................. 6

Discla imer .... 7
Validity........... . .......... ............... ...... . . ........... ... ... .. . . ... ... ........... ........... ...... .... . 7
Intended use ................................................................ ............................................ ... 7
Non-intended use.. 7
Definition of terms . ... ..... . ... .. ... . .. .. ..... .... . .. ... .... .... .. ..... ... .. ....... ................ ...... .. ..... .. 8
Description of symbols ............................ . .................................................. ... 9
WTG history (WTG life cycle data) 10
Warranty ......... .. ............. ... ............ ........................... ............................ 11
Copyright.... ......... ... ............... ...................... ................ ....................................... .. . 11

1 Safety notes ............................................................................................................................ 12

2 Overview of maintenance ....................................................................................................... 16

3 Maintenance interva ls ............................................................................................................ 17

4 Prerequisites .......................................................................................................................... 18

S General checks ....................................................................................................................... 19

51 Operdt1onal checks...... . ........... . ....... ......................... ............ ...... ............. .... ....... 19
5.2 Setting WTG to service mode . ............. ........ ........... .... ....................................... .... 20
53 Checks via laptop .... . . .. ..................... .................... 22
5.3.1 General checks .... ........................................................................ 22
54 Cleaning and corrosion protection .............................................................................. 23
5.5 Leakage checks ................. . 25
5.6 Bolted connections ................ . 27
5.6.1 Visual inspection .......................................................................................... 27
5.6.2 Sample check .............................................................................................. 28
5.6.3 Retightening bolted connections (torque controlled) . .......................... .. 29
5.6.4 Torque marks after retightening .................................................................. 30
5. 7 Electrical connect ions ............................................................................................ 30
58 Labelling sample bottle .. .. ............................................................................. ....... 31

6 Tower ..................................................................................................................................... 32
6.1 Hybrid lattice tower (HLT) ...................... ................................. . ........... ................ 32
6.1.1 Earthing and lightning protection of HLT ..................................................... 32
6.1.2 Tower sections (HL T) .................................................................................... 33
6.2 Bottom cabinet ..................................................................................................... 39
6.2 .1 Output voltage at bottom cabinet .............................................................. 39
622 Surge protection device (SPD, surge arrester) ........................... .. 40
6.2.3 Filter mats at cabinet doors .................................................................. 40
6.2.4 Ca binet housings .................................................................................. 41
 6.2.5 Air conditioner (cooling unit at power section) .. . ................ .............. ... 42
6.2.6 Cabinet heaters and fans. .. . ..... . . ..... .. ............................ .......... 42
6.2. 7 Uninterruptible power supply (UPS) ..... ....... ... ....... ............ ................... 43
6.3 Converter ca binet (DFIG) .......................................................... ............................... 46
64 Converter cooling system . . .. .. 47
6.4.1 Pre-charge gas pressure at expansion tank .................................................. 47
6.4.2 Function check of converter cooling system ....... ..................................... 49
65 Tower cables/tower lights .. ... .... . . ,.. ............................. .. ..... 49
6.5.1 Emergency tower lights .................. ............................... ... ....... 49
6.6 Ladder-guided climber ...... ... ...... . ... .................................... ..... 50
6.6.1 Wire rope cleaning in lattice tower sections .................... .............................. 50

7 Nacelle ................................................................................................................................... 52
7.1 Earthing and lightning protection of nacelle ............................................................... 52
7 1.1 Redundant Lightning Current Tapping System (RLCTS)......................... .... ... 52
7 1.2 Electrical low resistance measurement .......................... ........... 53
7.2 Nacelle housing (inside) .... ............. .. .... ............................... ..... 54
7 .2 1 Emergency nacelle lights ... ....................................................................... 54
7.3 Nacelle roof and equipment frame .... .., ... ... ....................... ... . ..... 55
7.3.1 Wind vane and anemometer ........ . .. .................................................. 55
7 .3.2 Sealant on joints and bolted connections of nacelle roof ......................... , ..... 56
/ .4 Top cabinet. ....................................... ....................................................................... 57
741 Surge protection device (SPD, surge arrester) .... . .... ...... ......... .... . .. 57
7.4.2 Filter mats at cabinet doors ....................................................................... 57
7.4.3 Cabinet housings ................... ..... ..................................................... ...... 57
7.4 4 Cabinet heaters and fans ............. ................................. 58
7.5 Hydraulic power unit (HPU) ..................................................... ............... ................... 58
7.5.1 Hydraulic lines and filter elements...................... ................ ............ ........... 59
7 5.2 Oil level. ................................................................................................... 60
7.6 Yaw system ..................................... .... ...... . . . .................................................... 60
7.6.1 Yaw bearing and yaw bearing gear rim ........................................................ 60
7.6.2 Yaw drive gearboxes....................... . ......................................................... 65
7.6.3 Yaw drive motors ........... . .... ................... ....... ....... 66
7 6.4 Backlash between yaw dnve pinion and yaw bearing gear rim .................... 69
7. 7 Main frame and girder system .......... ........................................ ............... ........... .......... 71
7 7.1 Bolted connections ........ ............. ................ ... .. .... .................... 71
7 .8 Rotor lock... ... .. .. .... . ..... . ...... ... ... ... .. .. . .. .. . ... ... ... .. .. . . .... ... .......... ... ..... . ......... ............. ........ 72
7.8.1 Safety bolt at rotor lock pin (optional) ............. ......................................... 72
7.8.2 Rotor lock pin (at single piece rotor lock disc) ................................................. 72
7.8.3 Rotor lock disc holes ...... .. . ... . . ................................... ............... 73
7.8.4 Distance bush assembly (at single piece rotor lock disc) ................................ 74
7.9 Main shaft and connection to rotor ....................................................................... 74
7 10 Main bearing ......... 75

t~ut' Sv OJ Porn 0.a!t: Sf4 J.0/ S 08 30

TGP'v' MA O!Ot;J'i \144 MM WI <:oof,d,enttal I Copynghl ~ 2023 SUZLON fnl!'r&v l 1"11ttd l All richt1 rt-<,e,ved 3 / 169
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. Maintenance •
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7.10.1 Gap between main bearing lock nut and labyrinth sealing ring .................... 75
7.10.2 CALS for main (and yaw) bearing .......... ...... ........... . ........ ......... ................. 76
7.10.3 Grease sample collection from main bearing ............................................... 77
7.11 Gearbox ..................................................................................................................... 80
7.11.1 Silica gel breather at gearbox .. .. ............................. 80
7.11.2 Oil cooler(s) ........................... .......... .......... ...... ............ ........................ .. 81
7.11.3 Oil level ....................................................................................................... 82
7.11.4 Filling up oil ..................... . .... .. . .. .... ............ ....... ..... .. ... ................... 82
7.11.5 Replacing gearbox oil filter element ............................................................. 84
7.11.6 Gearbox oil sample ........................................................................................ 88
7.11.7 Connection gearbox to main shaft ....................................... ....................... 90
7.11.8 Gearbox mounts ............................................................ ............................... 90
7.12 Slip ring for hub supply...................................... ....... ................................................... 92
7.12.1 Schleifring slip ring .................................................................................... . 92
7.12.2 Cobham slip ring..... . . . ......... ... ... ... ..... ...... . . .. ...... .................... 94
7.13 Mechanical brake with fixed caliper ............................................................................... 95
7.13.1 Function check of mechanical brake .... .......... ................................ .......... 95
7.13.2 Brake caliper air gap .. . ........ . 96
7.13.3 Thickness of brake pads (Antee) .................................................... .............. 96
7.14 Generator .................................... .................... ...................................................... 98
7.14.1 Replacing silica gel at generator ........................ ........................................... 98
7.14.2 Generator alignment .. .................. ........... . .... .. .......... . ....... ................. ... 99
7.14.3 CALS for generator bearings ........................................................................ 106
7.14.4 Generator termina I boxes ............................................................................. 107
7.14.5 Generator slip ring ...... ......... ...... ..... .... . .... . ....... ................................ 107
7.15 Generator cooling system .................................................. ......................................... 111
7.16 On-board hoist ............................................................................................................... 111
7.16.1 Upwards and downwards movement.. ....................................................... 111
7.16.2 Lubrication of chain ....................................................................................... 112
7.16.3 Wear and deformation of chain .............................................. ...................... 112
7.16.4 Wear and deformation of hook (TBM/SHH) ....................... ........................... 113
7.16.5 Wear and damage of on-board hoist mounting.. .. ........ . .. ......................... 113

8 Rotor ................... ................................................................................................................. 115

8.1 Earthing and lightning protection of rotor ..................................................................... 116
8.1.1 Electrical low resistance measurement .......... . ....................................... 116
8.2 Hub body ..................................................................................................................... 117
8 .2.1 Blade sensor cabling inside hub ........... ..................................... .................... 117
I1,r/1<1
/ 8.3 Nose cone ....................................................................................................................... 118
,e
' 8.3.1 Bolted connections between nose cone holder and hub .............. ............... 118
,. 8.3.2 Sealant on joints and bolted connections of nose cone ............................... 118
~
-;:,,
'-"'..·, 8.4 Hub cabinet ...................................................................................................... .............. 120
8.4.l Filter mats at cabinet doors ............ . .... 120

4 / 169 hsue SV 01 I PHnt Dole S14 2023-08-J0

TGPM-MA-01061S·S14io M M-SV I Conf1dent1al I Copvnght Cl lOB SUllON trn!rgy L1m1ted I A I •1gh1s r ese,ve-d
 Step 4 Make sure that all anchorage points are fixed
with the correct bolted connections.
In case of deviations replace bolts.

Step s Check the tightness of the bolted connections of

all anchorage points .

A DANGER
Severe injury or death!
Risk of failure of anchorage points due to inadequate testing methods!
Dye penetrant tests are not suitable to indicate internal damage of anchorage points Do not use
dye penetrant tests.

Step 6 If anchorage point integrity is suspect, further

non-destructive testing has to be applied .
In case of any doubts as to the safety of an
anchorage point the anchorage point has to be
replaced.

[Link] Numbering anchorage points

National regulations may require to record the inspection of each anchorage point. To explicitly
identify the anchorage points in the record, SUZLON recommends numbering the d11churage points
according to the following system (if the anchorage points are not already numbered).

Step 1 Tower:
Number the anchorage points consecutively
from the bottom to the top of the tower.

Step 2 Nacelle:
Number the anchorage points consecutively
from the front (rotor side) to the rear of the
nacelle

Step 3 Nacelle roof:

Number the anchorage points consecutively
from the front (rotor side) to the rear of the
nacelle.

Step4 Hub inside (if applicable):

Number the anchorage points according to the
blade number of the blade opposite the
anchorage point. Find the blade number inside
the hub

166 I 169 Issue SVOl Print Date ~l4 .!:Ol3-08·ll•

rGPM MA OlOGlS-S144 M -M 5\t I Cor1f1ot""ntial I Copynghl Cl: 2023 SUZLON [n~rgy ltm1ted 'All 11ghh rl"servcd
 9.2.2 Residual Current Circuit Breakers (RCCB)

Ensure the components connected lo the RCCB are not in use as these components turn off during
the check.

Cabinet RCCB

Bottom cabinet • control section - RCCB for lower sockets

- RCCB for ca bi net sockets
- RCCB for service lift control

Top cabinet - RCCB for nacelle sockets

Hub cabinet - RCCB for hub socket

Step 1 In each cabinet check the function of the RCCBs

by pressing the test button [1] .
The RCCB has to trip.
Components connected to the RCCB turn off.

Example for test button {1} at residual current

circuit breaker (RCCB)

Step 2 Reset the RCCB after testing.

Check power supply of sockets and service lift.

,s\ut W 0 1 Pnnt 0,ne :,14 2023 08-30

fGP~ M A·OJOGl':- •<;144 M M -SV I Conf1de-<[Link] I Copvr,ght Cl l023 SUZLON lnergy L11111lf"d I All rights ff'S<"f<lf'd 167 / 169
 10 Final checks
Step 1 Ensure all maintenance checks are performed
and recorded .

Step 2 Reboot the PLC via SC-COMMANDER.

After rebooting check SC-COMMANDER for
system messages/events.

Step 3 Start the WTG.

Step 4 Leave the WTG .

Step 5 Outside the tower check the operational

behaviour of the rotor.
- listen from the ground at a distance of 100 m
if any rattling, whistling, snapping or similar
noises occur.
- In case of any abnormal behaviour or noises
inform the site manager.

168 / 169 lhue S'v 01 Print Oate $14 l023-08·J0

fGPM·MA 010(,lS S1'14 MM SV J (onf1de'lt1at I [Link]~·r1ght V 1013 )UlLON [nergy lu111ted Atl righh reH!'f\/Cd
 List of abbreviations
ACB RTD
Air Circuit Breaker Resistance Temperature Detector

AVM sos
Ant, Vibration Mount Safety Data Sheet

CALS UPS
Centralised Automatic Lubrication System Uninterruptible Power Supply

DE WTG
Drive End (rotor side of generator) Wind Turbine Generator

DI
Digital Input

DO
Digital Output

FTU
Fit-to-use (e.g. Fit-to-use certificate after inspection by
third party)

HSE
Health, Safety and Environment

ID
Identifier

MCB
Miniature Circuit Breaker

MV
Medium Voltage

NCR
Non-conformity Report

NOE
Non-Drive End (generator slip ring side of generator)

OEM
Original Equipment Manufacturer

PPE
Personal Protective Equipment

RCCB
esidual Current Circuit Breaker
\eS If1(IJ
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TGPM MA OJOGJS Sl44 MM 'iV J Conf1d~nt1.1J j Cop-,,r,chl () lC}:i SV710N (l!#•Cv llll••tt"d I All •1t:ht-.,t-~, ..."41
169 / 169
 ANNEXURE X

INDICATIVE SPARE PARTS LIST

TO BE ATTACHED SEPARATELY

Owner O&M Contractor

Page 42 of 43
 Tentative Wind Turbine Generator Spare Parts SUZLDN
POwEfUNG A. GREENER [Link]

204MW Categorization (Vital,

No Name Description Unit level
QTY Essential, Desirable)
1 Brake Pad - Yaw BRAKE DISC FD15 INOX BON 714280127 EA 6 Sile Essential
2 PrlCh Brake BRAKE FD 07 270V 100NM BON YP00024328 EA 3 Site Essential
3 Yaw Brake YAW BRAKE 50HZ BON CD00019771 PROTO EA 6 Sile Essenhal
4 Brake Pad - Pitch PITCH BRAKE PAD S88 714280130 BONFIG EA 3 Site Essential
5 Hydrauhc Aggregate HYDRAULIC AGGREGATE 1-3723 135BAR EA 1 Slate Desirable
6 Filter Element FILTER 2600 R10 BN4HX KE50 S0562-1303357 EA 2 Site Desirable
7 Couping centa GENTA COUPLING 50Hz CL-W29 019-64204 EA 1 State Des,rable
8 Breather BREATHER BDE400 G 2 W 1.0 (1299637) EA 1 Sile Essen11al
9 Gearbox 0~ Gearbox Oil L 416 State Consumable
10 Speed Encoder SPEED ENCODER 1024 PPR EA 1 Sile Vital
11 Carbon Brush CARBON BRUSH S12X-CG677-40x20x100 mm EA 18 Site Essential
12 Earth Brush EARTH-BR LFC554/AG20-20x8x50 R190 LHS EA 2 Site Essential
13 Earth Brush EARTH-BR LFC554/AG20-20x8x50 Rl 90 RHS EA 2 Sile Essential
14 Slip Ring SUP RING S12X-D3801800A SU 1631-RO EA 1 Stale Desirable
15 Air Cooler Motor GB MOTOR AIR COOLER (RM310035) EA 1 Sile Essential
16 Hose SET GB Cooling system Hose set EA 1 state Desirable
17 CLS Slew ring pump LUBBR PUMP 24VOC15LTRS-LUFX-24-15-L-S-4 EA 1 State Desirable
18 M12 Connector M12 CONNECTORV15-G-ABG PG9 219137 P&F EA 1 Sile Desirable
19 Yaw Dnve YAW DRIVE 50HZ BON JB00024827 EA 1 State Desirable
20 Yaw Encoder YAW ENCODER CSM580-F2ABDROBY-1213-295859 EA 1 Sile Vital
21 Yaw Motor YAW MOTOR 50HZ BON JB00024853 EA 2 Site Essential
22 Coolaclor 230VAC 230V AC CONTACTOR LC1D12M7 SCHNEIDER EA 1 Site Essential
......... , v......... .,..,., •• " ' .......
23 ,.,_ TRAFO 690/400V 33KVA CT300L03CLSOA03 GPO EA 1 State Desirable
24 DFIG Panel DFIG Converter Panel/ Emerson EA 1 State Essential
25 Coolant COOLANT ANTIFROZEN N-CLARIANT L 100 Site Essential
26 Coolant Motor DFIG E-MOT IMB14 BG100-C200-1,1/18KW-6re7230 EA 1 Site Vital
27 Manometer MANOMETER NG 63- 6-G 1/48- 6083402 HYDAC EA 1 Site Desirable
28 Pressure SwilCh ELECTRONIC PRESSURE SWITCH (908561) EA 1 Site Desirable
29 PT 100 RES. THERMOMETER PT100 6006337 HYDAC EA 1 Site Vilal
30 Pump PUMP UNIT WGK-IPL32 04137113 STV HYDAC EA 1 Slate Desirable
31 Cootactlf 24 V CONTACTOR 24VDC 1N0+1 NC LC1D80BD SCHNEID EA 1 Sile Desirable
32 ConIac1or 2650A CONTACTOR 2650A 3P 1SFL667001 R7022 ABB EA 1 stale Desirable
33 CT 3000/lA CT3000nA 10VA CL05-10055105300010IKTK EA 3 Sile Des11able
34 FSD250A FUSELINK 250A 800V NH3 2031313-250 SIBA EA 3 Sile Essential
35 FSD 20A FUSEUNK 20A 800V NHOO 2030913-20 SIBA EA 3 srte Essenlial
36 FSD900A FUSEUNK 900A 1200V SQB3 2073532.9005I8A EA 3 Site Essential
37 Grid MFR GRID MODULE GMP23212 25961-00 BACHMANN EA 1 sne Essential
38 RCCB25A -2P RCCB 25A 2P JOMA A9N16201 SCHNEIDER EA 1 Site Desirable
39 Safely Relay RELAY SAFETY 24VDC 2900509 PHOENIX EA 1 Site Essential
40 ACB ACB 3200A 1SDA071143R1ABB WITH ACCSRIES EA 1 State Des1rable
41 Anemometer ANEMOMETER SCS PART N0.4.3519.05.141 EA 2 S1Ie EssenIial
42 Anemoscope ANEMOSCOPE SCS PART NO 4 3129 65141 EA 2 Site EssenI1al
43 Limit Switch LIMIT SWITCH XCKJ10513H29LC-SCHNEIDER EA 1 Slate Des1rable
44 Proximity Sensor PROX SENSR NBB8-18GM30-E3-V1-087744 P&F EA 2 Site Vital
45 Proxm,ty Sensor PROX SENSR NBB8-18GS50-E2-V1-Y212516 P&F EA 2 S1Ie Vital
46 Proxim1Iy Sensor PROXY SENSOR IGS240 IFM EA 2 Site Vital
47 Spidle • twist stop SPINDLE WITH 3SW1 103 PF89067E0103021 TE EA 1 S1Ie Des11able
48 Vibranon Monitor VIBRATION SW PCH CHF863026 MK3 S144 EA 1 site Essential
49 MC206 CPU MC206/4GB CFA M1ACC 00031730-69 BACH EA 1 SIie Essential
50 Safety DI Module SAFETY DI SDl208 00014544-00 BACHMANN EA 1 Site Essential

~
~ Safety DO Module SAFETY DO SD0204 00014545-00 BACHMANN EA 1 Site Essential
, , ~?,°'\ CPU SAFETY CPU SLC284 00014273-00 BACHMANN EA 1 Site Essential
(:- ~ 53_"'~ ~ 0 Module DIO MODULE DI0280 00019114-00 BACHMANN EA 1 Site EssenI1al -
I~ 54 ) : S¢Tmodule SAFETY COUNT MODU SCT202 00022320-00BACH EA 1 srte Essential p,.\. SE,9
00
,.,_" '
<,)
-;.
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--
 Tentative Wind Turbine Generator Spare Parts SUZLDN
PO\~IUNG A GREENE!\ TOf"l()[Link]

55 CM202module CAN BUS MASTER CM202 00009698-20 BACHMAN EA 1 Sile Essential

56 FM221 CBO FAST BUS MASTER FM221 00016747-10 BACHMA EA 1 site Essenhat
57 FS 221/N CTO FAST BUS SLAVE FS221/N 00016749-10 BACHM EA 1 site Essential
58 Backplane CBO BACKPlANE 11S BS211 00009795-00 BACHMANN EA 1 site Essential
59 Backplane CTO BACKPLANE 12S BS212 00009796-00 BACHMANN EA 1 site Essential
60 PTAI Module TEMP MODULE PTA1216 00010706-00 BACHMANN EA 1 Sile Essential
61 Ballery BATTERY 12V/9AH OGIVI 290LP RPTECHNIK EA 90 Sile Vital
62 Blade Encoder cable CABLE3x2x0 25MM2 KK-0980/10,00 PHOENIX EA 1 Sile Essential
63 Yaw Encoder cable CABLE(l X2XO 25)-<{1 X2XO 34) PUR 81910HELU M 15 state Desirable
64 PCH,£ncoder cable CABLE 2X2X0.34MM2 CAN-BUS 803344 HELU M 15 stale Desirable
65 Speed sensor cable CABLE PROX SENSR V1-W-10M-PUR-ABGO P&F EA 1 srte Essenl«II
66 Plleh mok>r cable PREFAB CABLE_1360005_KK2137-10-RO PHONIX EA 1 Sile Essential
67 Speed sensor cable CABLE PROX SENSR V1-W-15M-PUR-ABGO P&F EA 1 site Essential
68 PCH supply cable CABLE PROX SENSR V1 S.W-15M-PUR-ABGO P&F EA 1 stale Desirable
69 Plk:h Encoder ENCODER PITCH TWK TRE 58KA8192G4096SE37 EA 1 Sile Vital
70 CLS Blade Bearing Pump LUBERR PUMP24VDC5LTR-LUFX-24-05-L-S-4 EA 1 State Desirable
71 Plk:h Drive PITCH DRIVE BON JB00024563 EA 1 State Desirable
72 Plleh Motor PITCH MOTOR BON JB00024764 7 SkW EA 1 S11e Essential
73 Resolver RESOLVER THALHEIM RT04A4Y12P1-7-10-0.5 EA 1 Site Vital
74 CAN Repealer CAN REPEATER 4 CHANNEL 15534M ICPDAS EA 1 Sile Vital
75 Resolver Plug DSUB 9 MALE RSLVR PLUG 10015620 KNORRTEC EA 1 Sile Desirable
76 Frequency Drive FREQ CONV PM2+ 1594 0006 2 KEBA EA 3 Sile Vital
77 Safely Relay RELAY SAFETY 24VDC 2981059 PHOENIX EA 1 Sile Desirable
78 Power Supply CTO POWER SUPPLY240AC/24DC/40A 2866789PHOENX EA 1 Sile Essential
79 PLC Relay PLC RELAY 1CO 24V 2900299 PHOENIX EA 2 Sile Essential
80 Sl,p ring 21 Ways SLll'KING 21WAYS_SCHLEIFRING_SKW000102_A EA 1 Stale Desirable
81 Varistor VARISTOR 24VDC 3TX7402-3G SIEMENS EA 3 Sile Desirable
82 Transformer Oil Translormer Oil L 420 Stale Consumable
83 Grease SHC 460WT Grease SHC460WT KG 12 Sile Consumable
84 Grease 936SF Grease 936SF KG 2 Site Consumable
85 Insulation Tape lnsulalion Tape EA 2 Site Consumable
86 Cable ,,e Cable Tie EA 50 Sile Consumable
87 Cotton Waste Cotton Waste KG 10 Sne Consumable
88 Zinc Spray Zinc Spray EA 2 Sile Consumable
89 Wax Kole WAXKOTE EA 2 Sile Consumable
90 Cleaner CLEANAIRE Z 1021200 L 5 Site Consumable
 ANNEXURE XJ

O&M ORGANIZATION C HART

TO BE ATTA C HE0 SEPARATELY

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Owner O&M Contractor

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43 of 43
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