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PM FME‐ Detailed Project Report of Khoya Making Unit
TABLE OF CONTENTS
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PM FME‐ Detailed Project Report of Khoya Making Unit
1. PROJECT SUMMARY
1. Name of the proposed project : Khoya Making Unit
2. Nature of proposed project : Proprietorship/Company/Partnership
3. Proposed project capacity : 108000 Kg/annum(40,45,50,55&60% capacity
utilization in 1st to 5th Year respectively)
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PM FME‐ Detailed Project Report of Khoya Making Unit
Milk plays an important role in the vegetarian diet of Indian dishes as animal carbohydrate,
protein, fat. In the Indian subcontinent, due to the higher air temperatures, the ancient Indians
developed more stable dairy products to preserve their nutritional quality. Khoa is a prominent
part of indigenous dairy products as it forms the basis of a number of sweet delicacies. Khoa is a
popular product across India and is known to be khoya, mawa, kava, pavlova, etc in different
regions. Khoa is a concentrated whole milk product produced pan condensing milk. Under the
Food Safety and Standard Regulations 2011, Khoya means a product derived either from cow,
buffalo, goat, or sheep's milk or from milk solids or from a quick-drying combination, by any
variety of names it is sold like Pindi, Danedar, Dhap, Mawa or Kava.
Uses:
Khoya also called mawa or Khoa is dried milk solids that have been evaporated by drying.
Khoya forms a foundation of almost all sweets in Indian cuisine, particularly in the northern part
of India. Khoya is mainly used to make a variety of sweets. It is also used for payasam and many
forms of halva.
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PM FME‐ Detailed Project Report of Khoya Making Unit
India has the largest bovine population in the world. However, the milk production per animal
is significantly low as compared to the other major dairy producers. Moreover, nearly all of
the dairy products in India are consumed domestically, with the majority of them being sold
as fluid milk. The Indian dairy industry, therefore, has tremendous value-adding and overall
development potential. The Indian milk market reached a value of 11,360 billion INR by 2020
in terms of market size, growth, prices, segments, co-operatives, private dairy, procurement,
and distribution. The milk industry in India serves as a tool for socio-economic development
and offers profitable business opportunities. In view of this, the Government of India has
introduced different schemes and initiatives for the development of the country's dairy sector.
On the other hand, private participation in the Indian dairy sector has also increased over the
past few years. The milk industry, attracted by the size and potential of the Indian market,
enter both national and international players. Valuable products like, cheese, yoghurt,
probiotic drinks, etc. are the focus. They are also introducing innovative products keeping in
mind the specific requirements of the Indian consumers. These players are also improving
their milk procurement network which is further facilitating the development of the dairy
industry in India. Looking forward, the Indian dairy market is expected to exhibit strong
growth during the next five years.
The only raw material that is required for Khoya making unit is Milk and is easily
available in the local market.
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PM FME‐ Detailed Project Report of Khoya Making Unit
Raw milk brings to the processing plant after collection from different Milk collection units.
The collected milk is pasteurized in order to eliminate the microbial and other contaminant to
prevent milk from spoilage.
Now this milk is transferred in the bulk chiller to cool milk at 4°C and to maintain the
freshness of milk.
100 liter of standard cow milk with 4.5 percent fat or 80 liters of standardized buffalo milk
with 5.5 percent fat is taken in batches and the milk is brought to a boil in the jacketed kettle.
In order to ensure more control over the healing process and non-smoking heating, a double
jacketed kettle, steam-heated pan, or kettle is used.
To avoid burning milk solids, the bottom and sides of the kettle are scraped and the milk is
vigorously stirred with a stainless steel stirrer while it is boiling.
Boiling milk is done at a pressure of about 2 kg/cm2.
Slow heating is required when the milk reaches the rabri stage to avoid solids burning on the
surface, discoloration of the product, development of burnt flavor and hard body, and coarse
texture.
To obtain a good quality product, the rate of stirring should be increased during the final
stages.
The final product is ready when it shows signs of sticking together
Heating is stopped as soon as the product begins to leave the sides of the kettle and
accumulates in a pat form in the center.
This method takes about 20-25 minutes to prepare a batch of Khoa (20 kg).
The Khoa is now ready for packaging, marketing and further processing.
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PM FME‐ Detailed Project Report of Khoya Making Unit
Milk Collection
Pasteurization of milk
Cooling
Packaging
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PM FME‐ Detailed Project Report of Khoya Making Unit
1. Production Capacity of Khoya is 50 kg per hr. First year, Capacity has been taken @ 40%.
3. Raw Material stock is for 2 days and Finished goods Closing Stock has been taken for 5 days.
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act, 1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Increase in sales and raw material costing has been taken @ 5% on a yearly basis.
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PM FME‐ Detailed Project Report of Khoya Making Unit
Items to be Manufactured
Khoya
Production of Khoya
Production Capacity KG
1st year 40% 43,200
2nd year 45% 48,600
3rd year 50% 54,000
4th year 55% 59,400
5th year 60% 64,800
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PM FME‐ Detailed Project Report of Khoya Making Unit
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Op Stock - 720 810 900 990
4.3. PREMISES/INFRASTRUCTURE
The approximate total area required for complete factory setup is 2000-2500 Sq. ft. for
smooth production including storage area. It is expected that the premises will be on rental.
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PM FME‐ Detailed Project Report of Khoya Making Unit
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PM FME‐ Detailed Project Report of Khoya Making Unit
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PM FME‐ Detailed Project Report of Khoya Making Unit
Note: Total Machinery cost shall be Rs16.81 lakh including equipment’s but excluding
GST and Transportation Cost.
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PM FME‐ Detailed Project Report of Khoya Making Unit
COST OF PROJECT
(in Lacs)
PARTICULARS Amount
MEANS OF FINANCE
PARTICULARS AMOUNT
Own Contribution (min 10%) 2.74
Subsidy @35%(Max. Rs 10 Lac) 7.11
Term Loan @ 55% 11.17
Working Capital (Bank Finance) 6.43
Total 27.45
4.8. TERM LOAN: Term loan of Rs. 11.17 Lakh is required for project cost of
Rs. 27.45 Lakh
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PM FME‐ Detailed Project Report of Khoya Making Unit
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PM FME‐ Detailed Project Report of Khoya Making Unit
4.96
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PM FME‐ Detailed Project Report of Khoya Making Unit
0.41
Raw Material
0.45 0.53 0.62 0.71 0.82
Closing Stock 1.92 2.24 2.59 2.98 3.40
MPBF 6.43
WORKING CAPITAL LIMIT DEMAND ( from Bank) 6.43
Working Capital Margin 0.71
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PM FME‐ Detailed Project Report of Khoya Making Unit
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PM FME‐ Detailed Project Report of Khoya Making Unit
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PM FME‐ Detailed Project Report of Khoya Making Unit
4.14. REPAIR & MAINTENANCE: Repair & Maintenance is 2.5 % of Gross Sale.
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Capacity Utilisation % 40% 45% 50% 55% 60%
SALES
Gross Sale
Khoya 101.95 122.25 142.86 164.88 188.95
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PM FME‐ Detailed Project Report of Khoya Making Unit
Net Sales & Other Income 101.95 122.25 142.86 164.88 188.95
Less : Op. WIP Goods - 1.47 1.71 1.97 2.26
Add : Cl. WIP Goods 1.47 1.71 1.97 2.26 2.58
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PM FME‐ Detailed Project Report of Khoya Making Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
opening balance 9.67 11.22 13.27 15.61
Add:- Own Capital 2.74
Add:- Retained Profit 1.83 4.05 6.05 8.34 10.79
Less:- Drawings 2.00 2.50 4.00 6.00 8.00
Subsidy/grant 7.11
Closing Balance 9.67 11.22 13.27 15.61 18.40
Term Loan 9.93 7.45 4.96 2.48 -
Working Capital Limit 6.43 6.43 6.43 6.43 6.43
Sundry Creditors 1.57 1.85 2.16 2.49 2.86
Provisions & Other Liab 0.40 0.50 0.60 0.72 0.86
TOTAL : 28.00 27.45 27.42 27.74 28.55
Assets
Fixed Assets ( Gross) 20.31 20.31 20.31 20.31 20.31
Gross Dep. 2.87 5.33 7.44 9.24 10.78
Net Fixed Assets 17.44 14.98 12.87 11.07 9.53
Current Assets
Sundry Debtors 6.80 8.15 9.52 10.99 12.60
Stock in Hand 1.92 2.24 2.59 2.98 3.40
Cash and Bank 1.85 2.09 2.44 2.70 3.03
TOTAL : 28.00 27.45 27.42 27.74 28.55
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PM FME‐ Detailed Project Report of Khoya Making Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
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PM FME‐ Detailed Project Report of Khoya Making Unit
CALCULATION OF D.S.C.R
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
REPAYMENT
Instalment of Term Loan 1.24 2.48 2.48 2.48 2.48
Interest on Term Loan 1.10 0.97 0.69 0.42 0.15
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