VF-MB1

Toshiba Multi Function Book-type inverter

Copyright 2009, Toshiba Industrial Products Sales Corporation Rev.14

Contents

• Concept
• Outline
• Features
• Schedule
• Strategy

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 Concept

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Concept
• 3 Features

SLIM SHAPE BODY

Side by side
FLEXIBLE OPERATION
Communication
ADVANCED MOTOR DRIVE
PM motor drive (SPM/IPM)

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Concept
Product line + Encoder closed-loop
+ Removable Motor connector + Extended I/O
+ Safety (STO only) + Wider power range
+ Slim body for space savings + Torque control
+ Logic Functions
+ Fast response time
+ Extended communication options VF-AS1
(Profibus / EthernetIP / ModbusTCP)
+ External control power supply
+ Graphic key pad connection
+ Multi-loader option
+ PM motor control

VF-MB1

VF-S11

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Concept

Function comparison

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 Outline

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Outline
• Product Line-up

1ph – 200V 3ph – 400V

Applied Rated Applied Rated
Type form Motor Current Type form Motor Current
(kW) (A) *1 (kW) (A) *1
VFMB1S-2002PL 0.2 1.5 VFMB1-4004PL 0.4 1.5
VFMB1S-2004PL 0.4 3.3 VFMB1-4007PL 0.75 2.3
VFMB1S-2007PL 0.75 4.8 VFMB1-4015PL 1.5 4.1
VFMB1S-2015PL 1.5 8.0 VFMB1-4022PL 2.2 5.5
VFMB1S-2022PL 2.2 11.0 VFMB1-4037PL 4.0 9.5
VFMB1-4055PL 5.5 14.3
Single Phase VFMB1-4075PL 7.5 17.0
VFMB1-4110PL 11 27.7
VFMB1-4150PL 15 33.0

Three Phase
*1: At 4kHz of carrier frequency

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Outline
Dimensions
Applied Outline
Input Dimension
Motor
Voltage (mm)
Capacity
Class
(kW)
Width Height Depth
0.2 45 250 232
0.4 45 250 232
0.75 45 250 232
1ph-
1ph-240V
1.5 60 250 232
2.2 60 250 232
0.4 45 250 232
0.75 45 250 232
1.5 45 250 232
3ph-
3ph-500V 2.2 60 250 232
4.0 60 250 232
5.5 150 220 232
7.5 150 220 232
11 180 310 232
15 180 310 232

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Outline
S1B S2B S4B S5B

220
250

310
150

45 60
180

Same depth dimension: 232mm

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Outline

• ~4kW； Shunt Resistor

Shunt Resistor located in output (3 phase)

• 5.5kW~；HCT（Detection 2 phase）
HCT located in output (2 phase) same as S11

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Outline
EMC noise suppression
Built-in EMC filter
Size Power rating
IEC61800-3
240V-1ph-0.2kW
S1B2 240V-1ph-0.4kW Category C2
240V-1ph-0.75kW
240V-1ph-1.5kW Category C2
S2B2
240V-1ph-2.2kW Category C2
500V-3ph-0.4kW
S1B4 500V-3ph-0.75kW Category C2
500V-3ph-1.5kW

500V-3ph-2.2kW
S2B4 Category C2
500V-3ph-4kW

500V-3ph-5.5kW
S4B4 Category C3
500V-3ph-7.5kW
500V-3ph-11kW
S5B4 Category C3
500V-3ph-15kW

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Outline
Comparison of Rated Current for 1ph – 240V

Single phase 240V Class 1ph with EMC

VF-MB1 VF-S11
Size Rating Rated Current Max Rated Current Max
Current Current
(rms) (rms) (rms) (rms)
(4kHz) 60s(rms) (4kHz) 60s(rms)
(12kHz) (12kHz)
1B2 0.2kW 1.5 1.5 2.3 1.5 1.5 2.3
0.4kW 3.3 3.3 5.0 3.3 3.3 5.0
0.75kW 4.8 4.4 7.2 4.8 4.4 7.2
2B2 1.5kW 8.0 7.9 12.0 8.0 7.9 12.0
2.2kW 11.0 10.0 16.5 11.0 10.0 16.5

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Outline
Comparison of Rated Current for 3ph – 500V

3 phase 500V Class 1ph with EMC

VF-MB1 VF-S11
Size Rating Rated Current Max Rated Current Max
(rms) (rms) Current (rms) (rms) Current
(4kHz) (12kHz) 60s(rms) (4kHz) (12kHz) 60s(rms)
1B4 0.4kW 1.5 1.5 2.3 1.5 1.5 2.3
0.75kW 2.3 2.2 3.5 2.3 2.1 3.5
1.5kW 4.1 3.7 6.2 4.1 3.7 6.2
2B4 2.2kW 5.5 5.1 8.3 5.5 5.0 8.3
4kW 9.5 8.6 14.3 9.5 8.6 14.3
4B4 5.5kW 14.3 13.0 21.5 14.3 13.0 21.5
7.5kW 17.0 17.0 25.5 17.0 17.0 25.5
5B4 11kW 27.7 25.0 41.6 27.7 25.0 41.6
15kW 33.0 30.0 49.5 33.0 30.0 49.5

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 Features

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Features
SLIM SHAPE BODY
45mm

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Features

45mm 270mm (+0-5mm)

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Features
FLEXIBLE OPERATION
Communication
- RS485 and CANopen Standard
- Optional
Ethernet IP / Modbus TCP,
Profibus DP, DeviceNet

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Features

Embedded Communication function
 RS485: Baud rate 38.4 kbps max.
 CANopen: Baud rate 1Mbps max.

Communication option: Built-in Slot type
 Ethernet IP / ModbusTCP
 Profibus DP
 DeviceNet
 (EtherCAT) < planning in 2nd step >

Built-in Slot type communication option

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Features
ADVANCED MOTOR DRIVE
Permanent Magnetic Motor Drive
IPM and SPM can be driven

IPM motor SPM motor

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Features
Application Type

IPM motor SPM motor

Constant Depend on Saliency level

Torque Possible to apply verification is necessary
Specification with the motor
Valuable
Torque Possible to apply Possible to apply
Specification

Note:
Please contact us when the SPM motor is applied to the constant
torque specification, the verification test with the motor is necessary.

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Features
Detecting the Initial Pole Position
Drive can start smoothly from any initial rotor positions.

360deg

N ∆θ=0deg ∆θ=180deg
0deg
∆θ ∆θ=30deg ∆θ=210deg

D
∆θ=60deg ∆θ=240deg

∆θ=90deg ∆θ=270deg
S
∆θ=120deg ∆θ=300deg

∆θ=150deg ∆θ=330deg

∆θ=180deg ∆θ=360deg

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Features
Acceleration with 150% torque (Testing)

Motor spec
TOSHIBA 1800min-1 3.7kW 6Pole
PMType: IPMSM
Torque 100%/div Rs:0.5ohm / phase
Ld:4.74mH /phase
150% Lq:8.42mH /phase
Estimated speed 20Hz/div
(Lq-Ld)/Lq=0.44
Actual speed 20Hz/div this value is expected more than
0.25 at least for stable control .

Scale
Time: 2s/div
Current:20A/div
Speed: 20Hz/div
ACC setting 120Hz/10s

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Features
Torque-Speed Characteristic (Testing)

Motor spec
200 N customer 1800min-1 0.4kW 4Pole
PMType: IPMSM
Rs:8.5ohm / phase
150 Ld:43mH /phase
Lq:70mH /phase
100
(Lq-Ld)/Lq=0.39
this value is expected more than
50 0.25 at least for stable control .

Zero Speed can be controlled by servo lock function

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Features
Disturbance Torque Response when speed control
Motor spec
N customer 1800min-1 0.4kW 4Pole
PMType: IPMSM
Rs:8.5ohm / phase
Ld:43mH /phase
Current 5A/div Lq:70mH /phase

Torque 100%/div

Speed 600min-1/div

Current 5A/div
Driving at 1800min-1

Torque 100%/div

Speed 600min-1/div
Driving at 150min-1

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Features
Disturbance Torque Response when servo lock activated
Motor spec
N customer 1800min-1 0.4kW 4Pole
PMType: IPMSM
Rs:8.5ohm / phase
Ld:43mH /phase
Lq:70mH /phase

Position 360deg/div

Position is recovered after torque transients

Torque
100%

Speed Estimation

when servo lock activated

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Features
Stable Drive around 0 Hz with nominal load

Position 360deg/div Motor spec

N customer 1800min-1 0.4kW 4Pole
PMType: IPMSM
Rs:8.5ohm / phase
Ld:43mH /phase
Lq:70mH /phase

Torque 100%

100% Speed Ref

10Hz
Speed Estimation

40sec

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Features

Slim shape body: 45mm (up to 200V-0.75kW, 400V-1.5kW)

Easy installation
 Side-by-side installation, Flat mounting
 Removable power terminal (up to 4kW), Flurle terminals

Easy operation and panel
 Jog dial, 4 keys, and 4 small LEDs with Green 7 segments LEDs

Safety function: Power removal

EMC noise filter inside: C2 class EMC filter inside

PM motor drive

Flexible I/O terminals
 2 or 3 functions assigned, +/-10V input, Pulse train input, PTC input, etc.

Communication
 RS485 and CANopen embedded
 Cassette type option: Ethernet IP/Modbus TCP, Profibus DP, DeviceNet

Multifunction
 Logic sequence function, Traverse function, Brake sequence function

Options
 Parameter writer, Remote keypad, EMC plate, LCD keypad

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Features

Easy installation
Removable power output terminals (up to 4kW)

Side-by-side installation

Flat mounting (up to 4kW)

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Features

Flexible I/O terminals
 Logic input: 6 terminals + 2 terminals (Using VIA & VIB)
- 2 or 3 functions can be assigned.
- Number of function menu: About 110 functions
- Sink/source logic switching: Slide switch SW1
 Logic output: 1 open collector, 1 NO relay, 1 NO/NC relay
- 2 functions can be assigned and and/or logic can be set.
- Open collector terminal is isolated. (OUT-NO terminal)
- Number of function menu: About 150 functions
 Analog input: 3 terminals (0-10V, +/-10V, 0-20mA)
- Not only Frequency reference, but also special functions (ACC, vLv, etc…)
 Analog output: 1 terminals (Meter option/0-10V/0-20mA)
- Function switching: Parameter
 Pulse train output: Using OUT terminal (5kHz max.)
 Pulse train input: Using S2 terminal (30 kHz max.)
 PTC input: Using S3 terminal
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Features
I/O terminals
24 terminals and
2 slide switches
RJ45

SW1 RY FLA
SOURCE RC FLB
PLC FLC
SINK PWR
+SU CC
SW2 (S3) OUT FM
LOGIC NO CC
PTC S3 VIC
S2 VIB
S1 PP
RES VIA
R CC
F P24

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Features
Title Marking Function
- Between +SU & CC, DC24V input for control power supply.
Control power supply +SU
- Between +SU & CC, DC24V output by automatically switching.
- Internal DC24V power supplly is used for LI.
DC24V output P24
- External DC24V power supply input by automatically switching
- Between PWR & +SU is closed, inverter can be operated.
Power removal PWR
- Between PWR & +SU is opened, inverter is no operated. (Free run)
Power supply PP DC10V output for frequency reference
Common CC x 2 Common
Logic input 1 F Logic input 1
Logic input 2 R Logic input 2
Logic input 3 RES Logic input 3
Logic input 4 S1 Logic input 4
- Logic input 5
Logic input 5 S2
- Pulse train input by parameter switching
- Logic input 6
Logic input 6 S3
- PTC input by slide switch (SW2)
- 0-10V input
Analog input 1 VIA
- Logic input 8 by parameter switching
- +/-10V input
Analog input 2 VIB
- Logic input 7 by parameter switching
Analog input 3 VIC - 0-20mA input
- Meter option
Analog output FM - 0-10V output by parameter switching
- 0-20mA output by parameter switching
- Logic output
Logic output 1 OUT / NO
- Pulse train output by parameter switching
Ry output 1 RY / RC NO relay output
Ry output 2 FLA/FLB/FLC NO/NC relay output

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Features
LED indicators

RJ45
8 1
Communication connector (RJ45)

Pin
RJ45 signal Note
No.
1 CAN_H
CANopen signal
2 CAN_L
3 CAN_GND
4 DA RS485（＋）
（＋）
5 DB RS485（－）
（－）
6 ---
7 P10M(10V) Power supply
8 0VM

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Features High Speed
Item Specification Comments
Node-ID 1 ～ 127 110 node or more in one segment
20k, 50k, 125k, 250k
Baud rate Factory setting is 125kbps
500k, 800k, 1Mbps
LED indicator RUN, ERR LEDs 2 Red LEDs
Time stamp No function ---
1 SDO server
SDO ---
Expedited segment transfer
PDO1
PDO2 COB-IDs are variable mapping
PDO
PDO3 Objects are variable mapping
PDO21
Translation Type Synchronous and Asynchronous
---
(RPDO) are supported
Acyclic synchronous
Cyclic synchronous
Translation Type
Synchronous RTR only ---
(TPDO)
Asynchronous RTR only
Asynchronous, timer trigger
HEALTH 1 Producer
---
Heartbeat 1 Consumer
Connector Shielded RJ45connector ---

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Features

Response time Very high

accurate jitter

Response time (ms) VF-MB1 AS1/PS1 S11

Logic input *1 8 ± 0.5 ms 6.5 ± 1.5 ms 10 to 23 ms
Analog input *1 5 to 9 ms 3 to 6 ms 8 to 16 ms
Communication *2 8 ms or less 8 ms or less 10 to 20 ms

*1: The filter setting is minimum value. *2: Baud rate = 19200bps

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 Features

Multifunction
 Logic sequence function: Similar to AS1's function
 Traverse function for textile application
 Brake sequence function
 Hit and stop function
 Long lifetime design

Options
 Remote keypad : RKP007Z
 Parameter writer (power on) : RKP002Z
 Parameter writer (power off) : PWU003Z
 LCD keypad : RKP004Z

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Features
Title VF-MB1 VF-S11
1ph-240V 0.2 to 2.2kW 0.2 to 2.2kW

Range
3ph-240V - 0.2 to 15kW
3ph-500V 0.4 to 15kW 0.4 to 15kW
Top/bottom (up to 4kW)
Power cable connection Bottom/bottom
Bottom/bottom (5.5 to 15kW)
Power terminal Detachable (up to 4kW) No
Braking transistor Built-in Built-in
Sensorless vector control Yes Yes
PM motor control Yes (IPM / SPM) Yes (IPM)
Operation Jog + 4 keys (with EASY key) Potentiometer + 6 keys
Long life design 10 years 10 years
RS485 (38.4kbps)
Communication (Enbedded) TTL
CANopen
Eternet IP/Modbus TCP RS485 19.2kbps)
Profibus DP CC-Link
Communication option
DeviceNet DeviceNet
Lonworks
Control power supply input Yes (DC24V) No
Sink / source switching Slide switch Slide switch
6 x LI 6 x LI
Logic input
2 x AI as LI function switching 2 x AI as LI function switching
Analog input 3 x AI (0-10V, 0-20mA, +/-10V) 2x AI (0-10V, 0-20mA)
Analog output 1 x AO (0-10V/0-20mA/Meter) 1 x AO (0-10V/0-20mA)
Logic output 1 x LO (100mA/Pulse) 1 x LO (50mA/Pulse)
Relay 1 x NO, 1 x NO/NC 1 x NO, 1 x NO/NC
Safety functions Power removal No
Password protection Yes No
Parameter writer (Power off) Yes No

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 Features

Easy operation and panel Panel keypad
4 x small LED
Charge LED

Green
7 segments
LED

Communication Common Jog

connector for dial with
RS485 & CANopen VF-nC3
(RJ45)

4 x Keys

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Features

Safety function
 STO: Safe Torque Off
- Freewheel stop by eliminating the torque on the motor shaft.
- IEC 61508 edition 1

EMC noise filter inside
 C2 class EMC filter inside

PM motor drive
 IPM / SPM drive w/o sensor
- Need to tuning by combination test with motor

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 Schedule

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Schedule

Ethernet
Ethernet IP
IP//ModbusTCP
ModbusTCP:: Jun.
Jun.2010
2010

Profibus
ProfibusDP
DP:: Jun.
Jun. 2010
2010

DeviceNet
DeviceNet:: Jun.
Jun. 2010
2010

EtherCAT nd
EtherCAT:: (tbc
(tbcin
in22ndstep)
step) Dec.
Dec. 2010
2010

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Schedule

Remote
Remotekeypad
keypad:: RKP007Z
RKP007Z Reuse
Reuse

Parameter
Parameter writer:
writer: RKP002Z
RKP002Z Jun.
Jun. 2010
2010

Parameter
Parameter writer:
writer: PWU003Z
PWU003Z Apr.
Apr. 2010
2010

LCD
LCDkeypad:
keypad: RKP004Z
RKP004Z Sep.
Sep. 2010
2010

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 Strategy

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 Strategy
Performance comparison (VFMB1 vs. VFS11 vs. ATV32)

VFMB1
+ Removable Motor connector
+ Safety (STO only)
+ Slim body for space savings
+ Logic Functions
+ Fast response time
+ Extended communication options
(Profibus / Ethernet IP/ModbusTCP)
+ PM motor control
+ External control power supply
+ Graphic key pad connection
+ Multi-loader option

VFS11

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