INTERNSHIP REPORT

ON

"UNIVERSAL COUPLING"
A report submitted for Partial Fulfilment of the requirements for the award of degree of

BACHELOR OF TECHNOLOGY
In
Mechanical Engineering
By

DEVANAND YADAV (2304220400014)

Semester-V
Under the Supervision Of

Mukarram Ali Khan

(Solid CAD Solutions)

BANSAL INSTITUTE OF ENGINEERING AND TECHNOLOGY

LUCKNOW
Affiliated to
Dr. A.P.J. Abdul Kalam Technical University Lucknow

2025-2026
 CERTIFICATE

This is to cerfy that internship entled “UNIVERSAL

COUPLING” submied by DEVANAND YADAV
(2304220400014) in paral fulfilment for the award of
the degree of Bachelor of technology degree in
“Mechanical Engineering” at “Bansal Instute of
engineering & Technology, Lucknow (U.P.), India from
Dr. Abdul Kalam Technical University, Lucknow under
our supervision. The internship report embodies results
of original work and studies carried out by student
himself.

Nikhil Bajpai Shiv Darshan

(Assistant professor) (Assistant professor & HOD)
Dep of Mechanical Engineering . Dep of Mechanical Engineering.
BIET Lucknow (UP), India BIET Lucknow (UP), India

i
 ACKNOWLEDGEMENT

Deep sense of gratude to my supervisor Mukarram Ali Khan

(SOLID CAD SOLUTIONS) without his excellent guidance, consistent
encouragement and constant supervision; my bachelor’s degree
would not have been possible. I have learned so much about
conducng internship in engineering and life in general. I would like to
thank him for being my supervisor here at Bansal Instute of
Engineering and Technology, Lucknow.

I am grateful to Mr. Shiv Darshan (Head of Department), Mr. Nikhil

Bajpai & all faculty member and staff of Department of Mechanical

Engineering, B.I.E.T Lucknow for their generous support in various

ways for the compleon of internship report.

I would like to thank my friends and classmates for all the

thoughul and movang discussions we had, which encouraged

me to think beyond the observable.

Date: 12/12/2025 Name- DEVANAND YADAV

ROLL NO. (2304220400014)

ii
 CONTENTS
CERTIFICATE……………………………………………………………… (i)
ACKNOWLEDGEMENT……………………………………………… (ii)
CONTENTS………………………………………………………………… (iii)

CHAPTER 1 1
INTRODUCTION OF DESIGN
1.1……………………………………………………………………………
1.2……………………………………………………………………………

CHAPTER 2 2-5
INTRODUCTION OF SOLIDWORKS (2)
2.1 SOLIDWORKS ( 2)
2.2 LIST OF COMMANDS USED IN SOLIDWORKS (3-5)
2.3 SOLIDWORKS APPLICATION (5)

CHAPTER 3 6-16
DESIGN COMPONENT USING SOLIDWORKS (6-14)
3.1 COMMANDS USED IN THE DRAWING (15-16)

CHAPTER 4 17
CONCLUSION

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 Chapter:1
INTRODUCTION OF DESIGN
Design Process is a way to think and design to solve
problems. It is a process that can be replicated and used for
a variety of different problems for small scale products to
complex services. The process has several stages and steps,
and each on them can be methodized and be done regularly.
In a few words, it is a combinaon of analycal accuracy,
synthesis methods & tools, and is based around the "building
up" of ideas.
1.1 Design process
Step 1: In this Step, students formulate what they think
about the problem
Step 2: The next step in the engineering design process is to
ask quesons about the problem
Step 3: Imagine
Step 4: Plan
Step 5: Prototype
Step 6: Test

step 7: Improve...

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 CHAPTER:2
INTRODUCTION OF SOLIDWORKS

2.1 SOLIDWORKS
SOLIDWORKS, a solid modelling computer-aided
design and computer-aided engineering program, is
one of the most popular soware opons for
mechatronics engineers.

SOLIDWORKS was developed by met graduate Jon

HirschCk and was bought by Dassault Systems in
1997. The soware now encompasses a number of
programs that can be used for both 2D and 3D design.

SOLIDWORKS is used to develop mechatronics systems

from beginning to end. At the inial stage, the soware
is used for planning, visual ideaon, modelling,
feasibility assessment, prototyping, and project
management. The soware is then used for design and
building of mechanical, electrical, and soware
elements. Finally, the soware can be used for
management, including device management, analycs,
data automaon, and cloud services.

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The SOLIDWORKS soware soluons are used by
mechanical, electrical, and electronics engineers to
form a connected design. The suite of programs is
aimed at keeping all engineers in communicaon and
able to respond to design needs or changes.

2.2 LIST OF COMMAND USED IN SOLIDWORKS

Sketch Commands:
Line: To draw straight lines (used for basic shapes and
outlines).
Circle: To create circular profiles for parts like holes or
round secons.
Arc: To create arcs for rounded corners or curved
secons.
Rectangle: To draw a rectangle if the tool head has a
rectangular cross secon.
Spline: For free-form curves, oen used in more
complex profiles.
Polygon: To draw a polygonal profile if needed (useful
for certain tool heads with mulple flat faces).
Centreline: Used for defining symmetry or reference
for mirroring features.
Offset Enes: To create parallel lines or curves at a
specific distance, oen used for creang walls or faces.
Smart Dimension: To add precise measurements to
the sketch (dimensions for length, width, angle, radius,
etc.) •
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Enes: To control the placement of dimensions, such
as linear or angular dimensions.

Features:
Extruded Boss/Base: To create 3D solid bodies by
extruding the 2D sketches into a 3D shape.
Revolve Boss/Base: For creang parts with rotaonal
symmetry, like cylindrical tool heads.
Extruded Cut: Used to create holes or cutouts in a solid
part.
Fillet: Adds a curved edge to the part (inner or outer).
Chamfer: Used to create angled edges.
Hole Wizard: For adding holes with specific standards (e.g.,
counterbore, countersink).
Shell: To hollow out a solid body, which can be useful for creang
tool head cavies.
Assembly Commands:
Mate: To posion and constrain parts in an assembly (if the
tool head is part of a larger assembly).
Other Commands for Detailing:
Mirror Enes: To create symmetric parts or features across
a central axis.
Linear Paern: To create a repeang feature in a linear
direcon, oen used for holes or slots in the tool head.
Circular Paern For repeang features in a circular
arrangement.
Fillet/Chamfer. For adding rounded or angled edges to improve
funconality or aesthecs.
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Lo: To create a smooth transion between different profiles.

Sweep: To create parts that follow a specific path or guide

curve.

Convert Enes: Used to create reference geometry by

projecng edges or faces onto a new sketch.
Project Curve: To project a curve onto a surface, which might
be useful for complex geometries.

2.3. SOLIDWORKS APPLICATION

The SolidWorks have wide range of applicaons in

industries such as Aerospace, Défense, Automove,
Transportaon, Consumer products, Electronics, Process
Plant, Energy conservaon, Construcon, Heavy
equipment, Machinery, Medical tools, Mold & Tools
design, Product design and other engineering services. It
helps to design various products and services, tesng
them in very cost-effecve way like Model and prototype
tesng.

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3.1 COMMANDS USED IN THE
DRAWING

COMMANDS USED IN FORK

a) Select top plane and click sketch.
b) Select centre rectangle command and make three
rectangles with the origin point.
c) Select two rectangles give the collinear relaon same
work on opposite sides.
d)Select give the command Extruded boss.
e) Select all corner use to fillet command.
f) Select the top plane draw in centre rectangle.
g) Select in rectangle Extruded cut in mid plane.
h) Give colour.

COMMANDS USED IN ROD

a) Choose right plane, sketch, make in rectangle
command.
b) Extruded in mid plane.
c) Select the plane sketch in rectangle command and
extruded cut though all.
d) Give colour and save.
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COMMANDS USED IN GIBB
a) Select TOP plane, sketch in two rectangle and use in
collinear relaon.
b) Extruded boss command.
c) Give colour and save.
COMMANDS USED IN COTTER
a) Select top plane, sketch and select centre
rectangle.
b) Use in line command and give the collinear
relaon.
c) Use in trim command.
d) Select and use command in Extruded boss.
e) Select the all corner in both side use in fillet
command.
f) Select give colour and save.
COMMANDS USED IN ASSEMBLY
a) Select new assembly.
b) Choose fork coer and insert another part
Assemble all parts using mate (parallel and coincident).

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 CHAPTER 4
CONCLUSION

The report covered the preview the of our learning and study
material. The use of SolidWorks has many advantages It can
help to reduce the me and it take to produce the drawing
needed in the work environment

SolidWorks soware is the most amazing range of

mechanical computer added design tool. let is now
considered to be the best according to industry standards.

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