Peer Control Data Interface Implementation
Peer Control Data Interface Implementation
EPDOC-XX84-en-500A
November 2016
Release 500
Document Release Issue Date
EPDOC-XX84-en-500A 500 0 November 2016
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used solely
for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or
disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated
in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information
and specifications in this document are subject to change without notice.
Copyright 2016 - Honeywell International Sàrl
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Contents
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CONTENTS
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1 About this guide
This Guide provides information about using the licensed Peer Control Data Interface (PCDI) function to
interface Honeywell's Safety Manager or third-party peer devices supporting MODBUS TCP communications
with the Experion C300 Controller. It includes planning, installing, configuring, operating, and troubleshooting
type data as well as some general conceptual type data to help understand the purpose of the PCDI function.
Revision history
Intended audience
Personnel who are responsible for interfacing Safety Manager or third-party peer devices for peer-to-peer
communications through the peer control data interface with Experion control strategies.
Prerequisite skills
• Familiar with working in a Windows operating environment.
• Familiar with using these Experion applications:
– Configuration Studio
– Control Builder
– Station
– Safety Manager
– Safety Builder
• Familiar with MODBUS TCP communications protocol.
Related documents
The following are links to related documents for more information about associated functions.
• Control Building Guide
• Control Builder Components Reference
• Control Builder Parameter Reference
• Control Builder Error Codes Reference
• Fault Tolerant Ethernet Overview and Implementation Guide
• Fault Tolerant Ethernet Installation and Service Guide
• Configuration Studio Overview
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1 ABOUT THIS GUIDE
• Operator's Guide
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2 Peer Control Data Interface overview
Starting in Experion R310, the C300 Controller supports peer control data interface (PCDI) for peer device data
exchange for process control. The PCDI communicates with Honeywell's Safety Manager and other Analyzers
and Programmable Logic Controllers (PLCs) that support the MODBUS TCP protocol, including a serial
MODBUS protocol through an off the shelf MODBUS TCP Bridge, over Honeywell's Fault Tolerant Ethernet
(FTE) network. The Control Builder in Experion R310 and greater includes function blocks in its library that let
you tailor the peer control data interface to meet your particular application requirements. You must purchase a
PCDI license to use the related functions in Control Builder and the Experion system.
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2 PEER CONTROL DATA INTERFACE OVERVIEW
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Figure 1: Typical C300 Controller Peer Control Data Interface Topology with Redundant Safety Manager
A peer device connects to either the Yellow or the Green side of the FTE network, as shown in the following
figure; or optionally through the CF9 Control Firewall. For redundant devices, the common connection
configuration is the Yellow side to the primary device and Green side to the secondary device. For MODBUS
remote terminal unit (RTU) peer devices on a serial line connected to a MODBUS TCP peer Bridge, either FTE
side connects to the bridge.
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2 PEER CONTROL DATA INTERFACE OVERVIEW
Figure 2: Typical C300 Controller Peer Control Data Interface Topology with Third-Party MODBUS TCP Devices and Bridge
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Description
The Flag Array Request Channel block allows Boolean access to coils
and discrete data access in associated Safety Manager or MODBUS
TCP device. It is a basic block that must be contained in a Control
Module with channels assigned to applicable PCDI device.
The Numeric Array Request Channel block allows access to registers in
associated Safety Manager or MODBUS TCP device. It is a basic block
that must be contained in a Control Module with channels assigned to
applicable PCDI device.
The Text Array Request Channel block allows access to ASCII text in
associated Safety Manager or MODBUS TCP device. It is a basic block
that must be contained in a Control Module with channels assigned to
applicable PCDI device.
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3 Peer Control Data Interface planning and design
Related topics
“Peer Control Data Interface requirements” on page 18
“MODBUS system considerations” on page 19
“Write option selection considerations” on page 20
“Performance considerations” on page 21
“Safety Manager performance considerations” on page 22
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3 PEER CONTROL DATA INTERFACE PLANNING AND DESIGN
Attention
The Experion C200 Controller does not support peer control data interface functions. You must upgrade to the
Experion C300 Controller platform to use the peer control data interface.
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3 PEER CONTROL DATA INTERFACE PLANNING AND DESIGN
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C300 Controller1
Number of PCDI_MASTER blocks per C300 Controller 8 maximum (One block per connected Safety Manager, peer
device or peer bridge.)
Number of Serial MODBUS RTUs per C300 Controller 128 maximum (16 devices maximum per MODBUS TCP
Bridge times 8 MODBUS TCP Bridges maximum per C300
Controller.)
Number of Channels per PCDI_MASTER block 64 maximum
Bytes per Second per Channel 256
Message per Second 1 (A maximum message is 256 bytes.)
Performance Estimate2
MODBUS3
Byte Rate
Maximum Packet Size for Reads 256 bytes for all function codes (The request packet is 6
bytes long.)
Maximum Packet Size for Writes 256 bytes (The acknowledgement packet is 6 bytes long.)
Maximum Packet Size Rate
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3 PEER CONTROL DATA INTERFACE PLANNING AND DESIGN
To avoid overruns, writes to Safety Manager must be kept within the following limits:
and
Where:
Single = a single write command
Mblock = marker or coil block write command
Rblock = register block write command
Note that the minimum number of bytes written per message is 4.
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4 Peer Control Data Interface installation and upgrades
Related topics
“Experion software installation” on page 24
“FTE network installation” on page 25
“Hardware installation” on page 26
“Safety Manager software installation” on page 27
“General installation considerations and restrictions” on page 28
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4 PEER CONTROL DATA INTERFACE INSTALLATION AND UPGRADES
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4 PEER CONTROL DATA INTERFACE INSTALLATION AND UPGRADES
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4 PEER CONTROL DATA INTERFACE INSTALLATION AND UPGRADES
Function Consideration/Restriction
Network Connection You may connect peer devices to Level 2 configured FTE network ports, just as you would an
Experion server or console. You must configure the devices for 100 megabit full duplex
operation. Avoid using bridges or end devices that can only run at 10 megabits. For redundant
bridges or end devices, we recommend connecting one device to the Yellow switch side and
one to the Green switch side of FTE. If devices have built in network redundancy, connect
one cable to Yellow and one to Green.
Be aware that the current Safety Manager (SM) is a Non-FTE node. This means that SM may
demonstrate single node connection behavior in a redundant topology in response to a FTE
network problem, such as a break in the crossover cable.
CF9 Control Firewall You may connect qualified peer devices or bridges to the CF9 Control Firewall in the Level 1
Connection network. You must configure these devices for full duplex auto speed. You are not allowed to
connect a computer to the Level 1 side of the Control Firewall to configure these devices.
IP Address Assignments Follow IP address rules for either Level 1 or Level 2, depending on where the device is
connected.
Serial MODBUS RTU You must connect serial MODBUS RTU devices on a serial bus, such as RS232, RS422/
Connections RS485 full duplex, or RS485 half duplex, to the C300 MODBUS TCP subsystem through a
bridge device. You must connect these devices in a daisy chain manner. A terminator may be
required possibly at each end depending on the number of devices and the total length of the
connecting cables.
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Related topics
“References” on page 30
“Adding Peer Control Data Interface Device (PCDI_MASTER) Block to a project” on page 31
“Device supported commands” on page 41
“Assigning PCDI_Master Block to Execution Environment” on page 43
“Adding PCDI Array Request Channel Block to Control Module” on page 46
“Starting Element Index Values” on page 56
“MODBUS loopback diagnostics and Text Array Request Channel block configuration” on page 58
“Whole array support” on page 59
“Simulation support” on page 60
“Loading configuration data to the CEE” on page 61
“PCDI_MASTER Block properties form reference” on page 63
“Array Request Channel Block properties form reference” on page 73
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
5.1 References
If you have never used Control Builder to build an Experion control strategy, please refer to the Control
Building User's Guide for more information about using the application to build a control strategy.
Refer to the following documents for more details about individual parameters and function blocks.
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Prerequisites
• Your Experion server is running R310 or greater software.
• You have started Configuration Studio and launched the Control Builder application.
• You have logged on with sufficient privileges to create control strategies using Control Builder.
• If applicable, you have configured the applicable IP addresses when you set up your FTE network.
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3 Check that the named PCDI_MASTER block icon is now present in the Unassigned directory in the Project
tab.
4 If you want to assign the PCDI_MASTER block to a C300 execution environment (CEEC300) now before
configuring it, go to the following “Device supported commands” on page 41 section before continuing.
5 Go to the next section To configure PCDI_MASTER block in Project to continue with this procedure.
Attention
Be aware that changing the Device Type selection can clear any previously entered configuration data, since
device related defaults are reset.
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
4 Click the down-arrow in the Device Type (DEVTYPE) box and select the Safety Manager or peer device
from the list that this PCDI_MASTER block is to represent.
5 The Currently Assigned Channels list box is read only. It is automatically populated when a PCDI Array
Request block is assigned to it.
6 Click the Module Configuration tab to display it.
7 With cursor in Primary IP Address (PRIMIP) box, key in the IP address for the primary or non-redundant
device this block represents.
8 Click the <Tab> key to move the cursor to the Primary TCP Port (PRIMTCP) box. All MODBUS/TCP
application data unit (ADU) are sent through TCP to registered port 502. The default value is 502.
9 If you have selected a single (non-redundant)device type, you can skip this [Link] cursor in Secondary
IP Address (SECIP) box, key in the IP address for the redundant device this block represents. This address
must be different than one used for the primary IP address (PRIMIP). (Only available when redundant
device type is selected.)
10 If you have selected a single (non-redundant) device type, you can skip this [Link] the <Tab> key to
move the cursor to the Secondary TCP Port (SECTCP) box. The default value is 502. (Only available
when redundant device type is selected.) An error message appears, if an invalid number, such as zero (0), is
entered. A zero value cannot be stored to the database.
11 If you have selected a single (non-redundant) device type, you can skip this [Link] the down-arrow
button in the Connection to use (CONTOUSE) box and select the desired connection to use. The default
selection is AUTO, so either the primary or secondary connection is automatically selected upon a device
failover.
Tip
In the Monitoring mode, you can use the CONTOUSE selection to force a specific connection. For example,
you can select Secondary and it will be the only connection used while the primary is disconnected and disabled
in this mode. This can be useful when performing maintenance on network or end-device equipment. An event
is issued to indicate that the alternate connection is disabled. No other channel or device failures are reported,
and active events at the time of the change become inactive.
12 The Connection in use (CONINUSE) box is read only and only applies for redundant devices.
13 If you have selected a single (non-redundant) device type, you can skip this [Link] the down-arrow
button in the Preferred connection to use (PREFERREDCONN) box and select the preferred connection
to use when the CONTOUSE parameter is set to Auto. The default selection is Primary.
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14 If you have selected a single (non-redundant) device type, you can skip this [Link] cursor in the
Connection Switch Period (sec) (REDSWITCHPERIOD) box, key in the desired switch time in seconds.
15 Check the Use Keep Alive check box to enable the option or clear the check box to disable the option. The
default selection is checked or enabled.
Tip
• If Device Type setting is Single or Redundant Safety Manager, all Slave Configuration parameters are set
automatically to the optimal settings.
• Users with Engineer access level or above can change the Slave Configuration parameter values, except for
UNITID and supported commands, in the Monitoring mode.
• If your LOOPTYPE selection is Coil, Discrete Input, Holding Reg, or Input Reg, go to Step 22.
• If your LOOPTYPE selection is Diag Loopback, go to Step 23.
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
(This box is only available if LOOPTYPE selection is Coil, Discrete Input, Holding Reg, Input Reg, Diag
Loopback or .Diag Register.)
26 Click the down arrow in the Test Mode (LOOPMODE) box and select desired function from the list. The
default is Read Only.
• If the selected Device Type (DEVTYPE) is single or redundant MODBUS TCP Bridge, go to Step 28.
• If the Selected Device Type (DEVTYPE) is single or redundant MODBUS TCP Device, go to Step 29.
• If the selected Device Type (DEVTYPE) is single or redundant Safety Manager, go to Step 30.
27 The Slave Configuration tab for a MODBUS TCP Bridge device type includes the Serial Device
Definitions grid for configuring details about each serial device connected to the bridge.
• You must enter a valid Unit ID (1 to 247 or 255) to activate the fields in the grid for the assigned unit. A
Unit ID of zero (0) is valid to remove a device, but at least one device (non-zero) must be configured.
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• Click the cursor in the appropriate grid field to make entries and activate down arrow buttons to make
selections, as applicable. A RED cell indicates that the Unit ID has no configured commands and is in
error.
Tip
Do not select commands that the device does not support. This prevents unsupported commands from being
issued and avoids lengthy timeouts from occurring that result in decreased performance and connection
reconnects. Safety Manager Commands are automatically configured.
28 Select a given device in the grid and click the Edit Commands button to call up the Configure Device
dialog and select the desired commands for the selected device.
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
• Be sure to enter desired configuration data for each device connected to the bridge.
• Go to Step 29.
29 Optional
You can enter values in the grid fields to override the default behavior of the values configured in Steps 15
to 26.
30 The Slave Configuration tab for Honeywell's Safety Manager or a MODBUS TCP device type includes the
Unit ID box and Command list box for configuring details about the device.
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• With the cursor in Unit ID (UNITID) box, key in the device index number between 1 to 247 or 255 for
the device the block represents. The default is 255 for native device or 1 for Safety Manager.
• Select the desired commands for the device in the Command list box. Use the Select ALL or De-Select
All buttons, as applicable. See the next section “Device supported commands” on page 41 for more
information.
31 Click the Module Statistics tab to display it.
• Check the Alarming Enabled (ALMENBSTATE) check box to have alarm conditions displayed in the
Alarm Summary and Journals. Clear the check box to disable the display of alarm conditions. The
default is checked.
• The other parameters on this form are read only, except for RSTSTATS button, in the Monitoring mode
and are not configurable in Project. Error codes are displayed to assist users in tracing the cause of an
error.
32 Click the Connections Statistics tab to display it.
The parameters on this form are read only, except for the RSTERRCNT button, in the Monitoring mode and
are not configurable in Project.
33 Click the Channel Status tab to display it.
The parameters on this form are read only, except for the CHANRSTSTATS button, in the Monitoring
mode and are not configurable in Project.
34 Click the QVCS tab to display it.
The parameters on this form are mostly read only and provide information about the Qualification and
Version Control System pertinent to the device. See the Control Building Guide and/or the online help for
more information.
35 Click the Server History tab to display it.
Use this tab to configure desired history parameters and create or edit server scripts. See the Control
Building Guide and/or the online help for more information.
36 Click the Server Displays tab to display it.
Use this tab to configure parameters associated with Station displays. See the Control Building Guide and/or
the online help for more information.
37 Click the Control Confirmation tab to display it.
Use this tab to configure parameters for control confirmation associated with the licensed Electronic
Signature option. See the Control Building Guide and/or the online help for more information.
38 Click the Identification tab to display it.
Use this tab to configure parameters associated with the licensed template option. See the Control Building
Guide and/or the online help for more information.
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
39 When you completed entering configuration data, click the OK button to close the configuration form and
save the data.
40 This completes the procedure. Go to the next section.
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Prerequisites
• You have started Configuration Studio and launched the Control Builder application.
• You have logged on with sufficient privileges to create control strategies using Control Builder.
• You have created a C300 Controller block in the Project tab.
• You have added a PCDI_MASTER block to the Project tab.
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5 PEER CONTROL DATA INTERFACE CONFIGURATION
2 If the IOMs tab is not on display in the Available modules list box, click the tab to display it.
Click the PCDI_MASTER block to be assigned to select it.
3 In the Assign To list box, click the CEE block that the PCDI_MASTER block is to be assigned to select it.
4 Click the Assign -> button to assign the selected module to the given CEE block.
5 Check that the PCDI_MASTER block now appears in the Assigned Modules list box for the given CEE
block, as shown in the sample illustration below.
Note that the equal symbol
prefix means that the block has been assigned and the down arrow symbol prefix means that the block
has been loaded to the Controller.
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6 Click the Close button to exit the dialog and save the assignments.
7 This completes the procedure. Go to the next section.
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Users are responsible for verifying that the correct MODBUS addresses are maintained between request and
device blocks. There is no design time validation to verify the following:
• That the PCDI_MASTER Block device identifiers are synchronized with the Array Request Channel block
device identifiers.
• That valid addresses are provided for devices.
For PCDI_MASTER block to appear in the drop-down list on the Array Channel block's configuration form, the
Control Module containing the Array Channel block must be assigned to the same CEE as the PCDI_MASTER
block or both be unassigned in Project.
All illustrations used in the following procedure are for example purposes only.
Prerequisites
• You have started Configuration Studio and launched the Control Builder application.
• You have logged on with sufficient privileges to create control strategies using Control Builder.
• You have added a PCDI_MASTER block to the Project tab and assigned it to a C300 Control Execution
Environment.
• You have created a Control Module in the Project tab and assigned it to the same C300 Control Execution
Environment as the PCDI_MASTER block.
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2 In the Library tab, scroll to the PCDI icon and click the plus sign to expand the tree.
You can also select the tag name in the following ways.
• Select Library mode and type the initial characters of a tag name.
• Using the Search Option toolbar
• Type the initial few characters of a tag name in the Search Option toolbar. A list of all matching tag
names appears.
• Select the tag name and click .
If the tag exists, the tree expands and the specified tag name is highlighted.
For more information on searching the tags, see Control Building User's Guide.
3 Click and drag the icon for the PCDINUMARRCH block to the open CM in the Control Drawing to add the
block to the CM, as shown in the following sample illustration.
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6 Double-click the Execution Order in CM box and key in the desired number in multiples of 10 to define
the execution order of the block in the CM.
7 Click the down arrow in the Master Block Name box and select the PCDI_MASTER block to be associated
with this channel.
Once the PCDI_MASTER is selected, the Channel Number field is automatically updated, as shown in the
following sample illustration.
8 In the Channel Number list box, click the desired channel number this array request channel block is to be
assigned to. Channel 0 or the lowest available channel number is the default selection.
9 Click the Assign Request Block button to assign this channel to the selected channel number. The
Requestor Name field, the Assigned to Master and Assigned to Channel fields are automatically updated,
as shown in the following sample illustration.
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11 Click the down arrow in the Access Lock (ACCLOCK) box and select who can change the block's value or
state based on sign on privileges. The default is Operator. Press the Tab key to move the cursor to the
Module Device Address box.
12 Check the Auto Trigger Mode (AUTOTRIGGER) check box to enable it. Clear the check box to disable
it. The default is checked so the block operates in the auto-triggered mode rather than the triggered mode.
Press the Tab key to move the cursor to the Auto Trigger Period (ms) (AUTOTRIGGERPERIOD) box
13 Key in the time in milliseconds to delay the beginning of the following auto-triggered block execution. The
default value is 0 milliseconds, which results in the block being triggered as quickly as possible. Press the
Tab key to move the cursor to the Device Address (DEVADDR) box.
(Auto triggered execution will resume in the Control Module cycle following expiration of the auto trigger
period. If the auto trigger period has expired before the DONEFL parameter transitions to true, the block
will be auto triggered immediately.)
14 Key in the address that identifies the MODBUS device connected to this request channel. The default is 1.
Press the Tab key to move the cursor to the Starting Element Index (STARTINDEX) box.
15 Key in the value to identify the start of the contiguous array in the MODBUS device. See the following
Starting Element Index Values section for more information about configuring the start index value. The
default varies for the given request channel type:
• PCDIFLAGARRCH = 1
• PCDINUMARRCH = 20001
• PCDITEXTARRCH = 500001
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23 Click the Scaling/Substitution tab to display the dialog. (This tab is titled just Substitution for
PCDIFLAGARRCH and PCDITEXTARRCH blocks.)
24 Click the down arrow in the Default Substitution Type (SUBVALTYPE) box and select the value to
substitute when an error occurs. The default is Last known good.
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(Leaving all values at zero will perform raw writes/reads of PV data. Input values will be limited by the
range of the data type selected by the start index entered. Entering PVEUHI and PVEULO values only will
limit the input values by data type and PVEUHI/PVEULO values. Entering both PVEUHI/LO and
PVRAWHI/LO values will both limit the input and translate the input into the specified PVRAW range. If
PVRAWHI/LO values are specified, the PVRAW value written will be limited to the specified range. PV
output values are always reported as read with unlimited scaling applied. Note that no alarms are generated
when values go over/under limits, since there is no alarming associated with the concept of MODBUS
scaling.)
a Click and move the scroll bar at the bottom of the grid to the right side to expose the Substitution Type
(ELEMSUBVALTYPE) and Substitution Value (ELEMSUBVAL) fields.
b Click in the desired row of the Substitution Type (ELEMSUBVALTYPE) column and select the
desired type from the list. This setting will override the SUBVALTYPE setting unless it is set to Use
Default. The default is Use Default, which means the SUBVALTYPE setting is used.
c Click the desired row of the Substitution Value (ELEMSUBVAL) column and key in the desired value
to be used when ELEMSUBVALTYPE is SUBVAL Param.
28 For PCDIFLAGARRCH block only: Key in applicable information in the appropriate fields in the
Substitution Overrides grid.
a Click in the desired row of the Substitution Type (ELEMSUBVALTYPE) column and select the
desired type from the list. This setting will override the SUBVALTYPE setting unless it is set to Use
Default. The default is Use Default, which means the SUBVALTYPE setting is used.
b Click the desired row of the Substitution Value (ELEMSUBVAL) column and check the check box to
use ON or leave it unchecked for OFF as the value to use when ELEMSUBVALTYPE is SUBVAL
Param.
29 For PCDITEXTARRCH block only:Key in applicable information in the appropriate fields in the
Substitution Overrides grid.
a Click in the desired row of the Substitution Type (ELEMSUBVALTYPE) column and select the
desired type from the list. This setting will override the SUBVALTYPE setting unless it is set to Use
Default. The default is Use Default, which means the SUBVALTYPE setting is used.
b Click the desired row of the Substitution Value (ELEMSUBVAL) column and key in the desired value
to be used when ELEMSUBVALTYPE is SUBVAL Param.
30 Click the Status/Data tab to display the dialog.
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There are no parameters on this tab to configure in Project. Use this tab to monitor selected data in the
Monitoring mode. The PCDI_MASTER block and Control Module must be loaded and active to make data
available on this tab.
31 Click the Identification tab to display the dialog.
Use this tab to configure parameters associated with the licensed template option. See the Control Building
Guide and/or the online help for more information.
32 Click the Block Pins tab to display the dialog.
Use this tab to configure the pins you want to expose for this block. See the Control Building Guide and/or
the online help for more information.
33 Click the Configuration Parameters tab to display the dialog.
Use this tab to configure the parameters to be displayed on the block in the Project mode. See the Control
Building Guide and/or the online help for more information.
34 Click the Monitoring Parameters tab to display the dialog.
Use this tab to configure the parameters to be displayed on the block in the Monitoring mode. See the
Control Building Guide and/or the online help for more information.
35 Click the Block Preferences tab to display the dialog.
Use this tab to configure the viewing preferences for the block. See the Control Building Guide and/or the
online help for more information.
36 If you have a template license, click the Template Defining tab to display the dialog.
Use this tab to select which parameters are to be template defining. See the Control Building Guide and/or
the online help for more information.
37 When you completed entering configuration data, click the OK button to close the configuration form and
save the data.
38 This completes the procedure. Go to the next section.
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STARTINDEX MODBUS Function Read FC Array Request Channel Block Data Range Max.
Ranges
Write FC No.
Elem.
000001 - 065535 Read Coil Status 01 PCDIFLAGARRCH ON/OFF 1968
Write Single Coil 05 Read/Write Bit Flags
Write Multiple Coils 15
100001 - 165535 Read Input Status 02 PCDIFLAGARRCH ON/OFF 1968
Not Applicable N/A Read Only Bit Flags
200001 - 265535 Read Holding Registers 03 PCDINUMARRCH -34E38 to 34E38 60
Write Single Register 06 Word Swapped IEEE [Link]
Write Multiple 16 Read/Write
Registers
300001 - 365535 Read Input Registers 04 PCDINUMARRCH -32768 to 32767 120
Not Applicable N/A Signed Integer Words -2147483648 to 60
2147483647
Read only
400001 - 465535 Read Holding Registers 03 PCDINUMARRCH -32768 to 32767 120
Signed Integer Word/Long See
Array
Note 1
Read/Write
Write Single Register 06 -2147483648 to 60
2147483647
Write Multiple 16
Registers
500001 - 565535 Read Holding Registers 03 PCDITEXTARRCH Printable See
Characters
Write Single Register 06 ASCII Encoded Bytes or Note 2
UNICODE (2 Byte)
Write Multiple 16
Characters
Registers
Read/Write
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STARTINDEX MODBUS Function Read FC Array Request Channel Block Data Range Max.
Ranges
Write FC No.
Elem.
600000 Loopback Diagnostics 08 PCDITEXTARRCH Printable See
Characters
Loopback Test Note 2
600001 -665535 Read/Write Honeywell 03/06/16 Honeywell Information 80 chars.
Information Transfer to Master Block
699999 Write Honeywell 06/16
Information
700001 - 765535 Read Holding Registers 03 PCDINUMARRCH -34E38 to 34E38 60
Write Single Registers 06 IEEE Floating Point
Write Multiple 16 Read/Write
Registers
800002 - 865535 Read Holding Registers 03 PCDINUMARRCH -34E38 to 34E38 60
Write Single Registers 06 IEEE FI. Pt
Write Multiple 16 Read/Write
Registers
900001 - 965535 Read Holding Registers 03 PCDINUMARRCH 0 to 65535 120
Write Single Register 06 Unsigned Integer Words / 0 to 4294967295 603
Longs
Write Multiple Register 16
Read/Write
1. Configuring Modbus Holding Register address with the Read/Write Option (WRITEOPT) parameter set to
“ReadOnly” forces the PCDI to use the corresponding input register address and Modbus function code 0x04 (Read
Input Registers).
2. NSTRING = 120 / STRLEN, if CONVTOASCII is not checked; or NSTRING = 240 / STRLEN, if
CONVTOASCII is checked.
3. 60, if CONVTOLONG is selected; 120 if not.
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CAUTION The load operation is still an offline function. The Load Dialog box provides the ability to
automatically inactivate a component during a load and then return the component to its active state.
Do not use this automatic inactivate/activate function, if your process cannot tolerate the load
disruption and consequent delay in activation. In this case, you must manually toggle the component
state through the Monitoring tab in Control Builder.
Prerequisites
• You have started Configuration Studio and launched the Control Builder application.
• You have logged on with sufficient privileges to create control strategies using Control Builder.
• You have loaded the Controller and its execution environment.
• You have assigned the PCDI_MASTER block to the loaded Execution Environment
You can also select the tag name in the following ways.
• Select Library mode and type the initial characters of a tag name.
• Using the Search Option toolbar
a Type the initial few characters of a tag name in the Search Option toolbar. A list of all matching tag
names appears.
Select the tag name and click
If the tag exists, the tree expands and the specified tag name is highlighted.
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For more information on searching the tags, see Control Building User's Guide.
2 Right-click the PCDI_MASTER block icon and select Load from the menu to call up the Load dialog.
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Related topics
“Main tab parameters” on page 63
“Module Configuration tab parameters” on page 64
“Slave Configuration tab parameters” on page 65
“Module Statistics tab parameters” on page 66
“Connection Statistics tab parameters” on page 67
“Channel Status tab parameters” on page 68
“QVCS tab parameters” on page 69
“Server History tab parameters” on page 69
“Server Displays tab parameters” on page 70
“Control Confirmation tab parameters” on page 71
“Identification tab parameters” on page 71
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Attention
The configuration settings you make for Server Load Options on the System Preferences dialog determines whether
or not the data entered on the Server History tab is loaded to the Experion Server. See the Control Building Guide for
information about setting system preferences.
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Attention
The configuration settings you make for Server Load Options on the System Preferences dialog determines whether
or not the data entered on the Server Displays tab is loaded to the Experion Server. See the Control Building Guide
for information about setting system preferences.
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Related topics
“Main tab parameters” on page 73
“Configuration tab parameters” on page 73
“Scaling/Substitution tab parameters” on page 75
“Status/Data tab parameters” on page 76
“Identification tab parameters” on page 76
“Dependencies tab parameters” on page 77
“Block pins tab parameters” on page 77
“Configuration parameters tab parameters” on page 77
“Monitoring parameters tab parameters” on page 77
“Block preferences tab parameters” on page 77
“Template defining tab parameters” on page 77
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Related topics
“Monitoring Peer Control Data Interface functions through Station displays” on page 80
“Monitoring PCDI Functions through the Monitoring tab in Control Builder” on page 88
“Initiating Switchover of Redundant Devices” on page 94
“Checking license details” on page 95
“Response to C300 RAM retention restart” on page 96
“PCDI support for checkpoint save/restore functions” on page 97
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Callout Description
1 Module name configured through Control Builder.
2 Module description configured through Control Builder.
3 Peer device text indicating current general status of functions.
4 LEDs show current connection status.
5 Shows any alarm condition. Click button to acknowledge alarm.
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Callout Description
6 Identifies the connection in use.
7 Identifies the preferred connection to use.
8 Shows the current execution status of the device.
If text is . . . Then, for a single or pair of redundant Safety Managers, Modbus TCP
Bridges, or Modbus TCP devices it means . . .
Inactive PCDI_MASTER Block is Inactive
Initializing Connection(s) in transition
Cnx Fail Connection(s) failed.
Cnx Offline No Connections available. (That is: CONTOUSE = NONE.)
If text is . . . Then, for a single or pair of redundant Modbus TCP Bridges, or Modbus
TCP devices it means . . .
Cnx OK DV Init Connection(s) OK, all peer devices/Modbus RTU devices in transition
Cnx OK DV OK Connection(s) OK and all peer devices/Modbus RTU devices OK.
Cnx OK DV PF Connection(s) OK and at least one peer device/Modbus RTU device failed (That
is: peer devices/Modbus RTU devices partially failed).
Cnx OK DV POK Connection(s) OK, at least one peer device/Modbus RTU device OK and no peer
devices/Modbus RTU devices failed (That is: peer devices/Modbus RTU devices
partially OK).
Cnx OK DV Fail Connection(s) OK and all peer devices/Modbus RTU devices failed.
If text is . . . Then, for a pair of redundant Modbus TCP Bridges or Modbus TCP devices,
it means . . .
Cnx Marg DV Init One connection failed and the alternate connection is in use, all peer devices/
Modbus RTU devices in transition
Cnx Marg DV OK One connection failed and the alternate connection is in use, all peer devices/
Modbus RTU devices OK.
Cnx Marg DV PF One connection failed and the alternate connection is in use and at least one peer
device/Modbus RTU device failed (That is: peer devices/Modbus RTU devices
partially failed).
Cnx Marg DV POK One connection failed and the alternate connection is in use and at least one peer
device/Modbus RTU device OK and no peer devices/Modbus RTU devices failed
(That is: peer devices/Modbus RTU devices partially OK).
Cnx Marg DV Fail One connection failed and the alternate connection is in use and all peer devices/
Modbus RTU devices failed.
If text is . . . Then, for a single or pair of redundant Safety Managers, it means . . .
Cnx OK SM Init Connection(s) OK, all Safety Manager devices in transition
Cnx OK SM OK Connection(s) OK and all Safety Manager devices OK.
Cnx OK SM PF Connection(s) OK and at least one Safety Manager device failed (That is: Safety
Manager devices partially failed).
Cnx OK SM POK Connection(s) OK, at least one Safety Manager device OK and no Safety Manager
devices idle or failed (That is: Safety Manager devices partially OK).
Cnx OK SM Fail Connection(s) OK and all Safety Manager devices failed.
Cnx OK SM Idle Connection(s) OK, at least one Safety Manager device idle and no Safety Manager
device failed.
If text is . . . Then, for a pair of redundant Safety Managers, it means . . .
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Cnx Marg SM Init One connection failed and the alternate connection is in use, all Safety Manager
devices in transition
Cnx Marg SM OK One connection failed and the alternate connection is in use, all Safety Manager
devices OK.
Cnx Marg SM PF One connection failed and the alternate connection is in use and at least one Safety
Manager device failed (That is: Safety Manager devices partially failed).
Cnx Marg SM POK One connection failed and the alternate connection is in use and at least one Safety
Manager device OK and no Safety Manager devices idle or failed (That is: Safety
Manager devices partially OK).
Cnx Marg SM Fail One connection failed and the alternate connection is in use and all Safety
Manager devices failed.
Cnx Marg SM Idle One connection failed and the alternate connection is in use, at least one Safety
Manager device idle and no Safety Manager device failed.
6.1.2 Graphical example of viewing Last Error on Channel Status tab of PCDI_MASTER block in
Station
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6.1.5 Graphical example of PCDI_MASTER block in Alarm pane of System Status Display
The following illustration shows alarm events for PCDI master device. See the following table for list and
description of possible Peer Control Data Interface event subtypes in the Experion Notification System based on
a per PCDI Master Device block basis.
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Peer Control Data Interface Cond Prty Auxiliary Descriptor Event Description
Event Subtype
Connection Fail DIAG H Connection(s) FAIL For a single Modbus device, an alarm
is generated when a single Modbus
device connection has failed.
For a redundant pair of Modbus
devices, an alarm is generated when
both connections of a redundant pair of
Modbus devices have failed.
Connection Warning DIAG H Connection Warning For a redundant pair of Modbus
devices, an alarm is generated when a
single connection has failed and the
alternate connection is in use.
Single Device FAIL DIAG H Single Device FAIL For a single MODBUS TCP Device,
an alarm is generated when the single
connection is OK, but the single
MODBUS TCP Device has failed.
Primary Device FAIL DIAG H Primary Device FAIL For a redundant MODBUS TCP
Device, an alarm is generated when the
primary connection is OK, but the
primary MODBUS TCP Device has
failed.
Secondary Device FAIL DIAG H Secondary Device FAIL For a redundant MODBUS TCP
Device, an alarm is generated when the
secondary connection is OK, but the
secondary MODBUS TCP Device has
failed.
Primary Connection is forced DIAG H Secondary Offline For a redundant pair of Modbus
devices, an alarm is generated when
CONTOUSE is set to Primary.
Secondary Connection is DIAG H Primary Offline For a redundant pair of Modbus
forced in use devices, an alarm is generated when
CONTOUSE is set to Secondary.
Primary and secondary DIAG H No Connections Available For a single Modbus device or a
connections are forced offline redundant pair of Modbus devices, an
alarm is generated when CONTOUSE
is set to NONE.
Primary All UID FAIL DIAG H Primary All UID FAIL For a single MODBUS TCP Bridge, an
alarm is generated when all Modbus
RTU devices on the primary
connection have failed.
For a redundant MODBUS TCP
Bridge, an alarm is generated when all
Modbus RTU devices on primary
connection have failed, CONINUSE is
switched to Secondary, the alarm will
not return to normal until CONINUSE
is switched back to Primary again and
alarm condition has been cleared.
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Peer Control Data Interface Cond Prty Auxiliary Descriptor Event Description
Event Subtype
Secondary All UID FAIL DIAG H Secondary All UID FAIL For a redundant MODBUS TCP
Bridge, an alarm is generated when all
Modbus RTU devices on secondary
connection have failed, CONINUSE is
switched to Primary, the alarm will not
return to normal until CONINUSE is
switched back to Secondary again and
alarm condition has been cleared.
Single Safety Manager FAIL DIAG H Single SM FAIL For a single Safety Manager, an alarm
is generated when the single
connection is OK, but the single Safety
Manager has failed.
Primary Safety Manager FAIL DIAG H Primary SM FAIL For a redundant Safety Manager, an
alarm is generated when the primary
connection is OK, but the primary
Safety Manager has failed.
Secondary Safety Manager DIAG H Secondary SM FAIL For a redundant Safety Manager, an
FAIL alarm is generated when the secondary
connection is OK, but the secondary
Safety Manager has failed.
Single Safety Manager IDLE DIAG H Single SM IDLE For a single Safety Manager, an alarm
is generated when the single Safety
Manager is IDLE.
Primary Safety Manager IDLE DIAG H Primary SM IDLE For a redundant Safety Manager, an
alarm is generated when the primary
Safety Manager is IDLE.
Secondary Safety Manager DIAG H Secondary SM IDLE For a redundant Safety Manager, an
IDLE alarm is generated when the secondary
Safety Manager is IDLE.
Serial Device [0..15] Fail DIAG H UID xxx FAIL For a single MODBUS TCP Bridge or
a redundant MODBUS TCP Bridge
with up to 16 Modbus RTU devices, an
alarm is generated when a Modbus
RTU device has failed.
(xxx is Modbus TCP Bridge Modbus
RTU device Unit ID, range 1..247 and
255)
Serial Device [0..15] Disabled DIAG H UID xxx Disabled For a single MODBUS TCP Bridge or
a redundant MODBUS TCP Bridge
with up to 16 Modbus RTU devices, an
alarm is generated when a Modbus
RTU device has been disabled.
(xxx is Modbus TCP Bridge Modbus
RTU device Unit ID, range 1..247 and
255)
Channel Fail [0..63] DIAG H Channel xxFAIL For a single Modbus device or a
redundant pair of Modbus devices, an
alarm is generated when an assigned
channel has failed.
(xx is assigned channel number, range
0..63).
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Legend:
• single Modbus device = single MODBUS TCP Bridge, single MODBUS TCP Device or Safety Manager
• redundant pair of Modbus devices = redundant MODBUS TCP Bridge, redundant MODBUS TCP Device,
or redundant Safety Manager
Refer to the Operator's Guide for more information about using the Station interface.
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Related topics
“Activating/inactivating PCDI_MASTER device” on page 88
“PCDI_MASTER device block icon appearances” on page 88
“Control Module block icon appearances” on page 91
“Monitoring/Interacting with given component/block” on page 91
“Monitoring PCDI related statistics through C300 block in Monitoring mode” on page 92
“Monitoring PCDI related statistics through CEEC300 block in Monitoring mode” on page 92
Prerequisites
• You have logged on with sufficient privileges to make changes in a control strategy.
• You have loaded a control strategy to the Controller and can view the PCDI_MASTER device through the
Monitoring tab of Control Builder.
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data can be viewed either by name or parameter reference by not checking or checking the Show Parameter
Names check box at the bottom of each tab.
Please refer to the Control Building Guide sections in On-Line Monitoring Using Control Builder for detailed
information:
• Setting the CEE Inactive
• Changing Parameters while Monitoring
6.2.5 Monitoring PCDI related statistics through C300 block in Monitoring mode
Use the following steps to monitor performance counters for PCDI functions on the C300 block configuration
form.
1 Double click the C300 block icon on the Monitoring tab to call up its configuration form.
2 Click the Statistics tab to display the tab.
3 Monitor the data in the MBTCP Network Message Statistics section for PCDI related functions performance.
4 Click the OK button to close the form.
6.2.6 Monitoring PCDI related statistics through CEEC300 block in Monitoring mode
Use the following steps to monitor performance counters for PCDI functions on the CEEC300 block
configuration form.
1 With C300 block tree hierarchy expanded, double click the CEEC300 block icon on the Monitoring tab to
call up its configuration form.
2 Click the Statistics tab to display the tab and use the scroll bar to scroll to the bottom of the tab.
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3 Monitor the data in the MBTCP Transmit Statistics and MBTCP Receive Statistics sections for PCDI related
functions performance.
4 Click the OK button to close the form.
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Prerequisites
• You have logged on with sufficient privileges to make changes in a control strategy.
• You have loaded a control strategy to the Controller and can view the PCDI_MASTER device through the
Monitoring tab of Control Builder.
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• A checkpoint save operation does not save a parameter that is not exposed during configuration even if a
run-time configuration change exposes the parameter. For example, when LOOPTYPE is configured as
Diag Register, both LOOPADDR and LOOPDATA are not available/exposed. If the LOOPTYPE
configuration is changed to Coil during run-time, both LOOPADDR and LOOPDATA are available/exposed;
but they will not be saved in the checkpoint file.
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7 Peer Control Data Interface maintenance
Related topics
“Periodic checks” on page 100
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8 Peer Control Data Interface troubleshooting
Related topics
“Isolating problems” on page 102
“Fault classifications” on page 103
“Initial checks” on page 104
“Fixing common problems” on page 106
“Getting further assistance” on page 107
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Related topics
“Checking Control Builder error code reference” on page 104
“Viewing release information log” on page 104
“Viewing trace log” on page 104
“Checking version and revision log” on page 104
“Checking server point build log” on page 105
“Checking server point build error log” on page 105
“Checking error log” on page 105
In this syntax, the error code is the last five digits in the message or 10689.
Please refer to the Control Builder Error Codes Reference book for applicable error code information.
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To check the log, navigate to this file location on the server: C:\Program Files\Honeywell\Experion PKS
\Engineering Tools\system\bin\ver_rev.txt.
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Related topics
“Loss of power” on page 106
“Loss of communications” on page 106
Diagnostic Check In the Monitoring tab, the PCDI_MASTER device icon turns red.
Cause Main power source has been disconnected or shut down either manually or temporarily by
brownout or blackout condition.
Solution Re-connect the main power source or turn it On or wait for temporary brownout or blackout
condition to pass.
Diagnostic Check In the Monitoring tab, the PCDI_MASTER device icon turns red.
In Station Event Summary, event error is logged
Cause 1 Broken or disconnected cable.
Solution Repair broken cable or connect cable, as applicable.
Cause 2 Intermittent communications timeout in device.
Solution For redundant devices, switchover to secondary device.
Try cycling power to the device. Replace the device, if fault persists.
Initiate a MODBUS loopback test on each end device to check if device can be reached.
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Related topics
“Other troubleshooting sources” on page 107
“Guidelines for requesting support” on page 108
Document/Section Comments
Experion Rxxx > Reference There is a separate interface reference for each type of
controller other than the Process Controller; for example,
the ASEA Interface Reference.
Most of these references contain an interface-specific
troubleshooting section.
Experion Rxxx > Reference > Control Builder Error Codes Describes error codes generated from within Control
Reference Builder.
Experion Rxxx > Troubleshooting and Maintenance > The main repository for troubleshooting, maintenance and
Control Hardware Troubleshooting and Maintenance Guide repair of Process Controllers.
Experion Rxxx > Configuration > DeviceNet Describes error codes generated from DeviceNet Interface
Implementation Guide > Troubleshooting DeviceNet Status Board.
Failures
Experion Rxxx > Installation and Upgrades > Fault Tolerant Troubleshooting FTE bridges.
Ethernet Bridge Implementation Guide > Service >
Troubleshooting
Experion Rxxx > Installation and Upgrades > Fault Tolerant Troubleshooting FTE nodes.
Ethernet Installation and Service Guide > Troubleshooting
FTE Nodes
Experion Rxxx> Reference > Honeywell TDC 3000 Data Troubleshooting TDC 3000 Hiway problems.
Hiway Interface Reference >TDC error codes and
Troubleshooting
Experion Rxxx > Configuration > Qualification and Version Troubleshooting QVCS.
Control System User Guide > QVCS Troubleshooting
Experion Rxxx > Operations > SafeView User's Guide > Describes the meaning of SafeView configuration errors.
Appendix D - SafeView Error Messages
Experion Rxxx > Reference > Server Scripting Reference > Describes the meaning of error messages in the server log
Server scripting error messages specific to server scripting.
Experion Rxxx > Reference > System Management Describes the meaning of System Management
Configuration Guide > Troubleshooting System Configuration errors.
Management
Experion Rxxx > Reference > System Management Describes the meaning of SES Configuration errors.
Configuration Guide > Troubleshooting SES
Experion Rxxx > Reference > System Management Describes the meaning of SPS Configuration errors.
Configuration Guide > Troubleshooting SPS
Experion Rxxx > Planning and Design > Planning, Troubleshooting workstation nodes used in Experion and
Installation, and Service for WS360 TPN.
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9 Notices
Trademarks
Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of Honeywell
International, Inc.
OneWireless™ is a trademark of Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
Trademarks that appear in this document are used only to the benefit of the trademark owner, with no intention
of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including software, of third parties. The third party
materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor. The licenses,
notices, restrictions and obligations, if any, may be found in the materials accompanying the product, in the
documents or files accompanying such third party materials, in a file named third_party_licenses on the media
containing the product, or at [Link]
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions support website at:
[Link]
If you have comments about Honeywell Process Solutions documentation, send your feedback to:
hpsdocs@[Link]
Use this email address to provide feedback, or to report errors and omissions in the documentation. For
immediate help with a technical problem, contact your local Honeywell Process Solutions Customer Contact
Center (CCC) or Honeywell Technical Assistance Center (TAC).
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9 NOTICES
• Contact your local Honeywell Process Solutions Customer Contact Center (CCC) or Honeywell Technical
Assistance Center (TAC) listed in the “Support” section of this document.
Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your
local CCC visit the website, [Link]
Pages/[Link].
Training classes
Honeywell holds technical training classes about Experion PKS. These classes are taught by experts in the field
of process control systems. For more information about these classes, contact your Honeywell representative, or
see [Link]
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