Ism0119 R17
Ism0119 R17
ISM0119-17 English Page 1/10 G.M. International - 20852 Villasanta (MB) - ITALY
SUMMARY OF CONTENT
1. Characteristics .............................................................................................................................................................. 2
2. Technical data ............................................................................................................................................................... 2
3. Ordering information .................................................................................................................................................... 4
3.1 Ordering codes ........................................................................................................................................................ 4
3.2 Accessories ............................................................................................................................................................. 4
4. OVERALL DIMENSIONS ............................................................................................................................................... 4
5. Terminal block connections......................................................................................................................................... 4
5.1 Hazardous Side ....................................................................................................................................................... 4
5.2 Safe Side ................................................................................................................................................................. 5
6. Verification of intrinsically safe circuits ..................................................................................................................... 5
6.1 Intrinsically safe parameters table ........................................................................................................................... 5
7. Function diagram .......................................................................................................................................................... 6
8. Warning .......................................................................................................................................................................... 6
9. Operation ....................................................................................................................................................................... 7
10. Installation ..................................................................................................................................................................... 7
11. Start-up ........................................................................................................................................................................... 8
12. Configuration ................................................................................................................................................................. 8
12.1 D5048S .................................................................................................................................................................... 8
13. Functional Safety Manual and Application ................................................................................................................. 9
13.1 Application of D5048S for NE load .......................................................................................................................... 9
1. CHARACTERISTICS
General Description:
The single channel Loop Powered Digital Output Isolator, D5048S, is suitable for driving solenoid valves, visual or audible
alarms to alert a plant operator, or other process control devices in Hazardous Area from a driving signal in Safe Area. It
can also be used as a controllable supply to power measuring or process control equipment. Its use is allowed in
applications requiring up to SIL 3 level (according to IEC 61508:2010 Ed. 2) in safety related systems for high risk
industries. The Safety PLC or DCS driving signal powers the field device through the D5048S, which provides isolation
and is capable of monitoring the conditions of the line.
Short and open circuit diagnostic monitoring, dip-switch selectable and active when input power is present, provides LED
indication and NC transistor output signaling. When fault is detected output is de-energized until normal condition is
restored. Line short and open output circuit fault detection is also reflected on the PLC / DCS input circuit providing less
than 10 mA consumption. In alternative, input impedance can be set to a value always lower than 2 kΩ. An override input,
dip-switch selectable, is provided to permit a safety system to override the control signal. When enabled, a low input
voltage always de-energizes the field device regardless of the input signal.
Three basic output circuits are selectable, with different safety parameters, to interface the majority of devices on the
market. The selection among the three output characteristics is obtained by connecting the field device to a different
terminal block.
Mounting on standard DIN-Rail, with or without Power Bus to provide fault signal, or on customized Termination Boards,
in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2.
Functional Safety Management certification:
G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to
and included SIL3.
2. TECHNICAL DATA
Loop Input: loop powered control signal.
Loop Supply: 24 Vdc nom (20 to 30 Vdc) reverse polarity protected, 2 A time lag fuse internally protected. Supplies
also diagnostic monitoring control circuit.
Current consumption @ 24 V: 65 mA with 45 mA output typical in normal operation, ≤ 10 mA when fault circuit
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enabled and fault condition detected.
Power dissipation: 1.1 W with 24 V supply, output energized at 45 mA nominal load.
Override Input: override control signal de-energizes output when enabled by dip-switch.
Override range: 24 Vdc nom (20 to 30 Vdc) to disable (field device controlled by input), 0 to 5 Vdc to de-energize field
device, reverse polarity protected.
Current consumption @ 24 V: 15 mA max.
Isolation (Test Voltage): I.S. Out/In 2.5 KV; I.S. Out/Fault 2.5 KV; I.S. Out/Override 2.5 KV; In/Fault 500 V; In/Override
500 V; Fault/Override 500 V.
Output: 45 mA at 13.0 V (21.0 V no load, 174 Ω series resistance) at terminals 7-10 Out A.
45 mA at 10.2 V (21.0 V no load, 236 Ω series resistance) at terminals 8-10 Out B.
45 mA at 8.5 V (21.0 V no load, 275 Ω series resistance) at terminals 9-10 Out C.
Short circuit current: ≥ 50 mA (55 mA typical).
V (V) D5048 Output Diagram Vo 21.0 V (no load)
Rout 174 (Out A)
22
21 Rout 236 (Out B)
20
Rout 275 (Out C)
18 Ilim 50 mA
16
14
13
12
10.2 10 Out A
8.5 Out B
8
6 Out C
4
2
0 I (mA)
0 10 20 30 40 45 50
Response time: ≤ 75 ms.
Fault detection: field device and wiring open circuit or short circuit detection dip-switch selectable. When fault is detected
output is de-energized until normal condition is restored.
Short output detection: load resistance ≤ 50 Ω (≈ 2 mA forcing to detect fault).
Open output detection: load resistance > 10 KΩ.
Fault signaling: voltage free NE SPST optocoupled open-collector transistor (output de-energized in fault condition
and when input power not present).
Open-collector rating: 100 mA at 35 Vdc (≤ 1.5 V voltage drop).
Leakage current: ≤ 50 µA at 35 Vdc.
Input impedance: Iin < 10 mA when fault detected or Rin < 2 kΩ (dip-switch selectable).
Response time: ≤ 75 ms.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits – 45 to + 80 °C.
Max altitude: 2000 m a.s.l.
Safety Description:
ATEX: II 3(1)G Ex ec [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I
IECEx / INMETRO: Ex ec [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I
UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA [ia Ga] IIC T4 Gc
C-UL: NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA [ia Ga] IIC T4 Gc
FM: NI-AIS / I / 2 / ABCD / T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / AEx nA [ia] / IIC / T4
FMC: NI-AIS / I / 2 / ABCD / T4, AIS / I,II,III / 1 / ABCDEFG, I / 2 / Ex nA [ia] / IIC / T4
EAC-EX: 2Ex ec [ia Ga] IIC T4 Gc X; [Ex ia Da] IIIC X; [Ex ia Ma] I X
CCC: Ex ec [ia Ga] IIC T4 Gc; [Ex ia Ga] IIC; [Ex ia Da] IIIC
KCs: Ex nA [ia Ga] IIC T4 Gc
PESO: Ex ec [ia Ga] IIC T4 Gc
associated apparatus and non-sparking electrical equipment.
Uo/Voc = 24.8 V, Io/Isc = 147 mA, Po/Po = 907 mW at terminals 7-10 Out A.
Uo/Voc = 24.8 V, Io/Isc = 108 mA, Po/Po = 667 mW at terminals 8-10 Out B.
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Uo/Voc = 24.8 V, Io/Isc = 93 mA, Po/Po = 571 mW at terminals 9-10 Out C.
Um = 250 Vrms, -40 °C ≤ Ta ≤ 70 °C.
Approvals:
BVS 10 ATEX E 113 X conforms to EN60079-0, EN60079-7, EN60079-11.
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-7, IEC60079-11.
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-7, ABNT NBR IEC60079-11.
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15, ANSI/ISA 12.12.01 for UL
and CSA-C22.2 No.157-92, CSA-E60079-0, CSA-E60079-11, CSA-C22.2 No. 213 and CSA-E60079-15 for C-UL.
FM 3046304 and FMC 3046304C conforms to Class 3600, 3610, 3611, 3810,
ANSI/ISA-60079-0, ANSI/ISA-60079-11, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.157, C22.2 No.213, C22.2 No.
60079-0, C22.2 No. 60079-11, C22.2 No. 60079-15.
ЕАЭС RU С-IT.AA87.B.01310/24 conforms to GOST 31610.0, GOST 31610.7, GOST 31610.11.
CCC n. 2020322316000978 conforms to GB/T 3836.1, GB/T 3836.3, GB/T 3834.4
TC21109 for TIIS approval.
KTL 17-KA4BO-0196X for KCs approval (for D5040S).
PESO P652307 conforms to IEC60079-0, IEC60079-7, IEC60079-11.
TÜV Certificate No. TUV IT 25 SIL 0633, SIL 3 conforms to IEC61508:2010 Ed.2.
SIL 3 Functional Safety TÜV Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV Type Approval Certificate No. TAA00001U0 and KR No.MIL20769-EL002 Certificates for maritime applications.
Mounting: EN/IEC60715 TH 35 DIN-Rail with or without Power Bus or on customized Termination Board.
Weight: about 130 g.
Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm2.
Location: installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group
A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4.
Protection class: IP 20.
Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
3. ORDERING INFORMATION
3.1 Ordering codes
D5048S: 1 channel
3.2 Accessories
Bus Connector JDFT049, Bus Mounting Kit OPT5096.
4. OVERALL DIMENSIONS
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9: + Output C for Solenoid Valve
10: - Output for Solenoid Valve
5.2 Safe Side
1: + Control Input
2: - Control Input
3: + Transistor Fault Output
4: - Transistor Fault Output
5: + Input Override
6: - Input Override
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Co or Ca Lo or La Lo/Ro
Group [uF] [mH] [uH/Ω]
Term. 8-10 (Out B): IIC (A, B) 0.113 3.07 53.3
Uo(Voc)=24.8 V; Io(Isc)=108 mA; Po(Pout)=667 mW IIB (C) 0.86 12.3 213.5
Characteristic: linear
IIA (D) 3.05 24.6 427
I 4.35 40.36 700.6
IIIC (E, F, G) 0.86 12.3 213.5
Term. 9-10 (Out C): IIC (A, B) 0.113 4.19 62.3
Uo(Voc)=24.8 V; Io(Isc)=93 mA; Po(Pout)=571 mW IIB (C) 0.86 16.79 249.4
Characteristic: linear
IIA (D) 3.05 33.58 498.9
I 4.35 55.09 818.5
IIIC (E, F, G) 0.86 16.79 249.4
Isolation in accordance with EN/IEC 60079-11 clause 6.3.13 is provided between non-intrinsically safe circuits and
intrinsically safe circuits.
IS parameters listed above comply with all applicable certifications for this product. For details regarding IS parameters of
a specific certification, please refer to the certificate itself, that can be found on [Link] website.
7. FUNCTION DIAGRAM
Hazardous Area Safe Area/Zone 2/Div. 2
5 +
6 Override
-
F - Termination
Fault Bus board
connector
NOTE: Use only one output at a time (Out A or Out B or Out C).
8. WARNING
D5048 series is isolated Intrinsically Safe Associated Apparatus installed into standard EN/IEC60715 TH 35 DIN-Rail
located in Safe Area or Zone 2, Group IIC, Temperature T4, Hazardous Area within the specified operating temperature
limits Tamb –40 to +70 °C, and connected to equipment with a maximum limit for AC power supply Um of 250 Vrms.
Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth
ground.
D5048 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant
national/international installation standards (e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres -
Part 14: Electrical installations in hazardous areas (other than mines)), following the established installation rules,
particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones.
De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in
Hazardous Area or unless area is known to be nonhazardous.
Warning: substitution of components may impair Intrinsic Safety and suitability for Zone 2.
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Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing or unless area is known to be nonhazardous.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative.
Any unauthorized modification must be avoided.
9. OPERATION
The single channel Loop Powered Digital Output Isolator, D5048S, is suitable for driving solenoid valves, visual or audible
alarms to alert a plant operator, or other process control devices in Hazardous Area from a driving signal in Safe Area. It
can also be used as a controllable supply to power measuring or process control equipment. Its use is allowed in
applications requiring up to SIL 3 level (according to IEC 61508) in safety related systems for high risk industries. The
Safety PLC or DCS driving signal powers the field device through the D5048S, which provides isolation and is capable of
monitoring the conditions of the line. Short and open circuit diagnostic monitoring, dip-switch selectable and active when
input power is present, provides LED indication and NC transistor output signaling. When fault is detected output is de-
energized until normal condition is restored. Line short and open output circuit fault detection is also reflected on the PLC
/ DCS input circuit providing less than 10 mA consumption. An override input, dip-switch selectable, is provided to permit
a safety system to override the control signal. When enabled, a low input voltage always de-energizes the field device
regardless of the input signal. Three basic output circuits are selectable, with different safety parameters, to interface the
majority of devices on the market. The selection among the three output characteristics is obtained by connecting the field
device to a different terminal block. Presence of output, as well as integrity or fault condition of device and connecting line
are displayed by signaling LEDs (yellow for status, red for fault).
10. INSTALLATION
D5048 series is a Digital Output Driver housed in a plastic enclosure suitable for installation on EN/IEC60715 TH 35 DIN-
Rail , with or without Power Bus or on customized Termination Board. D5048 series can be mounted with any orientation
over the entire ambient temperature range.
Electrical connection are accommodated by polarized plug-in removable screw terminal blocks which can be plugged
in/out into a powered unit without suffering or causing any damage (for Zone 2 installations check the area to be
nonhazardous before servicing). Connect only one individual conductor per each clamping point, use conductors up to
2.5 mm² (13 AWG) and a torque value of 0.5-0.6 Nm. The wiring cables have to be proportionate in base to the current
and the length of the cable.
In case of installation in zone 2, the connecting cables of non-intrinsically safe circuits must be safely routed in a cable
duct or similar. The distance between the pluggable connection terminal and the cable duct should not exceed 500 mm
cable length.
On the section “Function Diagram” and enclosure side a block diagram identifies all connections. Identify the function and
location of each connection terminal using the wiring diagram on the corresponding section, as an example:
Connect positive input at terminal “1” and negative input at “2”.
Connect positive transistor fault output at terminal “3” and negative at “4”.
Connect positive input override at terminal “5” and negative input at “6”.
Connect positive output A for solenoid valve at terminal “7” and negative at “10” or output B at terminal “8” and
negative at “10” or output C at terminal “9” and negative at “10”.
Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant
national/international installation standards (e.g. EN/IEC60079-14
Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than
mines)), make sure that conductors are well isolated from each other
and do not produce any unintentional connection.
Connect SPST fault output transistors checking the load rating to be within the maximum rating (100 mA at 35 Vdc (≤ 1.5
V voltage drop)).
The enclosure provides, according to EN60529, an IP20 minimum degree of protection (or similar to NEMA Standard 250
type 1). The equipment shall only be used in an area of at least pollution degree 2, as defined in IEC 60664-1. When
installed in EU Zone 2, the unit shall be installed in an enclosure that provides a minimum ingress protection of IP54 in
accordance with IEC 60079-0. When installed in a Class I, Zone 2 Hazardous Location, the unit shall be mounted in a
supplemental AEx or Ex enclosure that provides a degree of protection not less than IP54 in accordance with
UL/CSA 60079-0. When installed in a Class I, Division 2 Hazardous Location, the unit shall be mounted in a supplemental
enclosure that provides a degree of protection not less than IP54. The enclosure must have a door or cover accessible
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only by the use of a tool. The end user is responsible to ensure that the operating temperature of the module is not
exceeded in the end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and
casual contacts. If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.
Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D5048 series must be cleaned only with a
damp or antistatic cloth.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized modification must be
avoided. All circuits connected to D5048 series must comply with the overvoltage category II (or better) according to
EN/IEC60664-1.
11. START-UP
Before powering the unit check that all wires are properly connected and verify their polarity, also check that Intrinsically
Safe conductors and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either
by color coding, preferably blue, or by marking. Check conductors for exposed wires that could touch each other causing
dangerous unwanted shorts. Activate control input, the status led must be in accordance with condition of the
corresponding input line.
12. CONFIGURATION
A configuration DIP switches are located on component side of pcb. These switches allows the configuration of override
input and fault detection functions.
12.1 D5048S
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13. FUNCTIONAL SAFETY MANUAL AND APPLICATION
13.1 Application of D5048S for NE load
Description:
The D5048S is a single channel digital output drivers, loop powered for NE (Normally Energized) loads. The Safety PLC
or DCS driving/control signals power the field devices through the single channel digital output driver D5048S (1 intrinsic
safety channel, Loop Powered), which provides the electrical isolation between Input and Output. The presence of the
input loop signal is also indicated by a yellow LED on the front panel.
In order to interface the majority of field devices available on the market, two basic output circuits with different safety
parameters (outputs A, B and C) are provided for channel. The selection among the three output characteristics is
obtained by connecting the field devices to a different couple of terminal blocks.
The field line and load fault detection is enabled, the override input is disabled, setting the internal DIP-switches in the
following modes:
SW1 Dip-switch position 1 2 3 4 SW2 Dip-switch position 1 2 3 4
ON / OFF state ON - - - ON / OFF state - - - OFF
Loop Control signals from Safety PLC Output is applied to Pins 1 - 2.
The Output NE loads are connected to Pins 7 - 10 or 8 - 10 or 9 - 10.
The following table describes the state (de-energized or energized) of each output when its control signalis in the High or
Low state:
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Input Signal State Output State
Operation
Pins 1 - 2 Pins 7-10 (Out A) or 8-10 (Out B) or 9-10 (Out C)
Normal High (20 to 30 Vdc) Energized
Trip Low (0 Vdc) De-energized (as safe state condition)
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