API 653 Inspection Checklist
Documentation Review
[ ] Review tank history and previous inspection reports
[ ] Verify tank design per API 650 or other standards
[ ] Confirm service type and operating conditions
Foundation & Settlement
[ ] Inspect for cracks, erosion, or uneven settlement
[ ] Check for water pooling or vegetation growth
[ ] Verify foundation elevation and alignment
Tank Shell
[ ] Visual inspection for corrosion, dents, or bulges
[ ] Ultrasonic thickness testing (UTT)
[ ] Check verticality and roundness
[ ] Inspect welds and seams
Tank Bottom
[ ] Inspect for corrosion, pitting, or leaks
[ ] Conduct magnetic flux leakage (MFL) or vacuum box testing
[ ] Check for bottom settlement or uplift
Tank Roof
[ ] Inspect for corrosion, cracks, or deformation
[ ] Check roof-to-shell welds
[ ] Verify roof drainage and venting systems
Nozzles & Appurtenances
[ ] Inspect manways, nozzles, and flanges
[ ] Check for gasket integrity and bolt condition
[ ] Verify alignment and support
Testing & Evaluation
[ ] Perform non-destructive testing (NDT) as required
[ ] Evaluate corrosion rates and remaining life
[ ] Assess fitness-for-service (FFS) if needed
Reporting
[ ] Document findings with photos and measurements
[ ] Recommend repairs, alterations, or re-inspection intervals
[ ] Ensure compliance with API 653 and local regulations