1.

Overview
RWK type microcomputer scale is a new
generation product developed by our
company to adapt to the characteristics of
cement materials. It is mainly suitable for
automatic weighing systems of rotary
cement packaging machine (BHYW) series
and fixed cement packaging machine
(BGYW) series. The RWK microcomputer
scale adopts SMT surface mount welding
technology, which is stable and reliable. It
adopts the most popular Σ-Δ conversion
technology in the world, with a sampling
rate of 200 times/second and an AD
resolution of more than 1 million, which not
only solves the problem of double integral
converter speed It is slow and solves the
shortcomings of low resolution of other
converters. The instrument adopts full
digital adjustment, and the instrument can
be digitally calibrated through the
keyboard. The use of YZC-6BG sensor has
high precision, fast response speed and
good stability, which fundamentally solves
the long-term problem of low measurement
accuracy and instability that has plagued
the cement industry.
The electronic components of RWK type
microcomputer scale all adopt imported
components:
1. For A/D conversion, the high-precision Σ-
Δ industrial-grade AD conversion chip of the
American AD Company is selected, with 24-
bit accuracy, an internal resolution of 1
million, and a conversion rate of 200
times/second, thus greatly improving the
accuracy of dynamic sampling.
2. The CPU uses industrial-grade chip
products from PHILPS Company, which have
high computing speed, stability, strong anti-
interference ability and rich on-chip
resources.
3. The memory adopts two-level storage,
with important parameters stored in the
primary memory and production data
stored in the secondary memory.
4. The output and input all use high-quality
photoelectric isolation devices, and the
drive can reach 300mA, thereby effectively
suppressing spike pulses and various noise
interference, and improving the process
channel signal-to-noise ratio.
2. Main technical parameters:
1. Power supply: AC220V+10 -10% 50HZ
±2%
2. Machine power: 30W
3. Operating environment temperature: -
10℃—40℃,
4. Relative humidity 0-85%RH
5. A/D conversion: 200 times/second, AD
has internal digital filtering function, which
can better suppress interference.
6. Minimum resolution: 10g
7. System static error: ≤0.2%
8. Display digits: 4 digits for weighing, 5
digits for cumulative weight, 4 digits for
scale
9. Dynamic measurement accuracy: rotary
cement packaging machine. 50+0.6 -0.2
kg. Stationary cement packaging machine.
50±0.35kg.
 3. Circuit principle block diagram

External instruction Optical isolation 4×4 keyboard Six digit LED display

功 执
High precision CPU
sensor 光电隔离 率 形机
operational amplifier A/D
microprocessor 构
驱

高精度基准 动

4 路电源配置 E2PROM 复位系统

通讯接口

figure 1
In this system, a high-precision pressure
sensor generates a millivolt-level voltage
signal after being stressed, and sends it to
the A/D converter. It is amplified by the
high-precision amplifier inside the AD, and
then converted into a digital quantity and
sent to the CPU through digital filtering. The
CPU follows this The signal, after a series of
calculations, outputs the corresponding
action and is sent to the digital display for
real-time display of the weighing.
4. System functions:
1. Anti-interference function: This
microcomputer system uses a high-power
toroidal transformer in hardware, multi-
stage filtering of the power supply,
photoelectric isolation for input and output,
and circuit boards and components are
arranged for anti-interference design. Use
digital filtering, watchdogs and software
traps in software. This effectively eliminates
the problem of the system easily crashing
in harsh environments and ensures safe
and reliable system operation.
2. Automatic compensation function: During
the weighing process, this system
compares the final weighing value with the
set value and automatically corrects the
weighing value, thereby optimizing future
weighing values to make weighing more
accurate and also You can choose not to be
compensated.
3. Zero point automatic tracking function:
The system automatically detects empty
bags after unloading them, and
automatically corrects the zero point after
calculation to eliminate zero point drift
caused by machinery, dust, etc.
4. Accumulation function: The system can
accumulate the output, which will not be
lost in case of power outage, and can
continue to accumulate when the power is
turned on.
5. If the bag suddenly falls out during the
filling process, the gate will be
automatically closed immediately to stop
filling.
6. Two-turn judgment function: When one
circle is not full due to lack of material or
other reasons, you can judge by yourself
and continue filling until it is full, without
affecting production.
7. Bag insertion recognition: If the bag is
not inserted, the system can automatically
identify it and will not open the gate or start
the motor to prevent ash spraying.
8. The bag weight setting value can be set
arbitrarily according to user needs, that is,
coarse and thin flow secondary filling can
be achieved.
9. Communication function: 485
communication port, capable of wireless
networking.
5. Sensor wiring diagram:
Strain gauge load cell type YZC-6BG
Accuracy level: C3 level
Measuring range: 0-250kg
Excitation voltage: 10V DC
Sensitivity: 2mV/V
The load cell is a precision device, and
bumps and knocks should be avoided
during use to avoid affecting the accuracy.
(Method to check whether the sensor is
damaged: Use a multimeter to check that
the sensor power supply should be 360-
390Ω, the signal should be 340-360Ω, and
the remaining bridge circuits should be 260-
290Ω. If it is not within this range, then
Indicates that the sensor is damaged).
The wiring diagram is shown in Figure 2
 白蓝（屏蔽）

红 + (棕)

黑 -（黄）

白-

绿+

Picture 2
Note: (Brown and yellow are the feedback
lines in the six-wire sensor, which are short-
circuited in parallel with the red and black
respectively to form a four-wire system)
Microcomputer scale output control: The
microcomputer scale of the rotary
packaging machine uses a seven-core
seven-color cable. The description of each
control line arranged from top to bottom is
as follows:
1. Red --- +12V power supply 4. Blue --- Bag
drop 7. White --- Start external command
2. Yellow --- Motor control and cylinder
control 5. Brown --- Empty 8. Black --- Start
bag dropping command
3. Green --- Secondary cylinder control 6.
Common line
6. Installation and debugging
1. Fix the electronic control box of the
microcomputer scale on the packaging
machine.
2. Install the load cell between the lifting
frame and the bagging frame.
3. Check that all parts of the bagging
mechanism should be installed reliably and
flexibly. This is the basis for the normal
operation of the microcomputer scale, and
it directly affects the measurement
accuracy of the microcomputer scale. For
details on mechanical adjustment, please
refer to the instructions for use of the BHYW
(BGYW) series cement packaging machine.
4. System adjustment: calibration scale
1. Zero point adjustment: Remove the
things on the scale frame and ensure that
the scale frame is empty. After the
microcomputer displays a stable value,
press the tare key. At this time, the
microcomputer displays zero and the zero
point adjustment is completed.
2. Weight calibration: (range adjustment)
After the zero point adjustment is
completed, press the quantitative key and
the scale calibration key at the same time.
The microcomputer will enter the range
adjustment state. At this time, the digital
tube displays H----. Put the standard weight
on Press the preset key on the scale frame
(weight is not displayed), enter the
standard weight weight in sequence, press
the confirmation key to exit the range
adjustment state, the microcomputer
displays the actual weight weight value,
remove the weight and complete the scale
calibration. If you do not want to make
adjustments, press the function key to exit.
7. Operation instructions
The operation and use of the
microcomputer scale are achieved by
operating the keyboard of the
microcomputer scale, so it is necessary to
understand the function of each operation
key in order to use it correctly.

kg Tangshan Renshi Cement Equipment Co.,

Ltd.

1 2 3 Functio
n

output 1 output 2 output 3 5 6 Quantitative

4

7 8 9 Preset

power supply input1 input2 peel Calibration scale Confirm

0
 picture 3
1. Function key After the power is turned
on, the power indicator light is on and the
digital tube displays 0000. Press the
function key to enter the selection of items
to be set. For example: press the function
key once, and the left digit of the digital
tube displays zero, which is the setting
state of the weighing value. Press the
function key again, and the left digit of the
digital tube displays 1, which is the
cumulative output display.
2. Quantitative key is used together with
the calibration key.
3. Preset key Sets parameters in the setting
state and clears the original accumulated
value in the accumulation state.
4. Tare key In weighing state, set to zero
when non-zero is displayed.
5. Calibration key When the scale needs to
be calibrated, press the calibration key and
the ordering key to enter the calibration
state.
6. Confirm key After each new setting
parameter value is set, press this key to
save the new setting value into the system,
and it will not be lost when the power is
turned off.
7. 0-9 numeric keys insert the
predetermined value.
8. Output 1 ------- Motor start indicator light,
cylinder start
moving indicator light
Output 2 ------- Cylinder indicator light
Output 3 ------- Bag unloading indicator light
Input 1 ------- 12V power command indicator
light (relay control and input command
power supply)
Enter 2 ------- to activate the bag dropping
indicator light
9. Operation flow chart

Power on
The digital tube displays 00.00

If zero is not displayed, press

the tare key.
 Function: Press once. The left digit of the digital
tube displays 0. Press the preset key.
Display - - - - Enter the setting
value at this time
For example: 50kg bag weight,
enter 5000 and then
Just press the confirm button.
Press again. The left digit of the digital
tube displays 1. Press the preset key.
Display 00000 and press the
confirmation key. at this time
Clear the total accumulated value
and restart the accumulation from zero.
Yield.
Press again. The left digit of the
digital tube displays 2. Press the preset key.
Modify the microcomputer
filter coefficient, the filter busyness is 0-7,
the higher the number, the better the
filtering, making the microcomputer display
more stable, just press the confirmation
key.
 Press again. The left digit of the
digital tube displays 3. Press the preset key.
Select microcomputer
measurement program, 0-1 or OFF-ON, 0
means no compensation,
1 means with
compensation function, just press the
confirmation button. (use default value)
Press again. The left digit of the
digital tube displays 4. Press the preset key.
Modify the computer
address code so that the computer can be
connected to the Internet. After the address
is set,
Just press the confirm button.

Press again. The left digit of the digital tube

displays 5. Press the preset key.
Set the advance amount
when the microcomputer closes the gate for
the second time. For example, if it is 3
kilograms in advance, enter 0300 in
sequence and press the confirmation key.
(Set 3kg-5kg)
Press again. The left digit of the
digital tube displays 6. Press the preset key.
Set the microcomputer
output 4 state time, such as setting 2
seconds, enter 20 in sequence, and press
the confirm button (if you set 07-1, you do
not need to set 0)
Press again. The left digit of the
digital tube displays 7. Press the preset key.
Set the holding time of
the bag pushing cylinder, if set to 1 second,
enter 10 in sequence. Press the confirm
button (setting 05-07)

Press again. The left digit of the

digital tube displays 8. Press the preset key.
Set the microcomputer
clearing time after the bag is dropped. For
example, if it is set to 08 seconds, enter 08
in sequence and press the OK button (set
08)
After the operation is completed, press the
function key to exit, leaving the
microcomputer scale in normal weighing
state.
Figure 4

8. Precautions for use

1. The power supply should be AC220V+10
-10% 50HZ±2%. If the power supply
fluctuates greatly, it is recommended to use
a voltage stabilizer.
2. Avoid frequently turning on and off the
power switch during use.
3. The relay is installed directly in the
electric control box: the auxiliary circuit of
the rotary packaging machine
microcomputer scale consists of 4 12V DC
relays and 2 220V AC relays;
4. Workers are not allowed to touch the
bagging rack and cement bags when the
machine is turned on. When 00.00 is
displayed, work will begin. If it is not zero,
press the tare key to clear it.
5. After long-term use of the microcomputer
scale, due to the influence of various
factors, weighing errors will occur, which
can be adjusted in time according to the
usage conditions.
9. Common faults and troubleshooting
1. After powering on, the power indicator
light does not light up: Check whether the
power plug is plugged in securely, and use
a multimeter to measure whether the
voltage at the output end of the
transformer is normal.
2. The "Input 1" or "Input 2" light does not
light up: Check whether the proximity
switch is normal, check whether the
AC220V intermediate relay connected to
the proximity switch is normal, and check
whether the terminal plug wiring of the
microcomputer scale is loose.
3. When working normally, during the filling
and weighing process: the "Output 1" and
"Output 2" lights of the rotary packaging
machine microcomputer scale will stay on
until one filling is completed. The "Output
2" light goes out, and the gate is closed
once and changes to trickle filling. When
the "Output 1" light goes out, the feeding
motor stops and the gate is completely
closed. (The microcomputer starts the
blowing program and stops the output
when the blowing time setting value is
reached); when the sensor iron of the bag
dropping position is sensed, the "output 3"
light turns on to keep the cylinder pushing
the bag. When the bag pushing holding
time setting value is reached, the bag
unloading is completed. (That is, if the bag
is less than 5KG, it is considered that the
bag is unloaded.) The "Output 3" light goes
out. If this program does not work, check
whether the seven-core output line is
connected properly and check whether the
auxiliary relay is damaged.
4. The display appears ① garbled
characters, ② the displayed numbers are
missing, ③ the weighing process shows that
the numbers stop, etc. When the above
situation occurs, the troubleshooting
method is: A. Turn off the power and power
it on again. C. Check whether the 220V
power supply is within the allowed range. B.
.Check whether the four-way power supply
is normal.
5. Sometimes due to interference or
improper human operation, the calibration
parameters may be lost, causing the static
display number to be too different from the
actual number. In this case, just calibrate
the scale again.
6. If the displayed number jumps too much
or has a relatively large drift when static,
please check whether the sensor line is
broken or whether the sensor is damaged.