M/s.

DCM Shriram Fine Chemicals Limited

Pre – Feasibility Report

for

Proposed Greenfield Project for setting up Manufacturing

Plant of Synthetic Organic Chemicals

at

Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka: Vagra,

District: Bharuch, Gujarat.

by

M/s. DCM Shriram Fine Chemicals Limited

 M/s. DCM Shriram Fine Chemicals Limited

Index

Chapter No. Content

1 Executive Summary
2 Introduction of The Project
3 Project Description
4 Site Analysis
5 Planning Brief
6 Proposed Infrastructure
7 Rehabilitation and Resettlement (R & R) Plan
8 Project Schedule & Cost Estimates
9 Analysis of Proposal (Final Recommendations)
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-1
Executive Summary

Name of the Project:

M/s. DCM Shriram Fine Chemicals Limited is planning a proposed greenfield project for setting up
Manufacturing Plant of Synthetic Organic Chemicals at Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka-
Vagra, District Bharuch, Gujarat.

Project Cost
The total cost of the project will be about Rs. 150.00 Crores for proposed project.

Sr. No. Description Total in Cr

1 Land Cost 24.00
2 Building & Civil works 38.25
3 Plant and machineries 70.75
4 Environment management system 10.00
5 Miscellaneous cost 7.00
Total Cost 150.00

Details of Products
Details of proposed products are given in following table.

List of Products
Sr. Quantity End use
Products CAS No.
No. (TPA)
It used in making dyes, plasticizers,
1. Benzyl Chloride 5600 100-44-7
drugs, lubricants, resins and cosmetics
It is used for making agrochemicals /
2. Benzaldehyde 100-52-7 dyes/ drug intermediate and also
perfume and flavoring formulations
It is used in manufacturing of
3600 electroplating, dyes agrochemicals,
3. Ortho-Chloro Benzaldehyde 89-98-5
drug intermediates and optical
brighteners.
It is used for making agrochemicals and
4. Para-Chloro Benzaldehyde 104-88-1
also drug intermediate.
It is used as preservative, in organic
5. Sodium Benzoate 540 532-32-1
synthesis, in coolants and paints.
It is used as precursor to a variety of
6. Ortho-Chloro Benzoic Acid 118-91-2
drugs, food additives and dyes
720 It is a metabolite of antidepressant
Lofepramine hydrochloride, and
7. Para-Chloro Benzoic Acid 74-11-3
anxiolytic and a muscle relaxant
Chlormezanone
It is used as solvent in paints and
8. Benzyl Alcohol 1200 100-51-6 coatings, in drug intermediate and also
for perfume and flavoring compounds
It is used as a synthetic flavoring
9. Dibenzyl ether 90 103-50-4
ingredient and as a plasticizer
Ortho-Chloro Benzyl It is used in making agrochemicals,
10. 2400 611-19-8
Chloride perfumery & drug intermediate
 M/s. DCM Shriram Fine Chemicals Limited

Sr. Quantity End use

Products CAS No.
No. (TPA)
Ortho-Chloro Benzyl It is used in pesticides &
11. 1529-41-5
Cyanide pharmaceutical
Ortho-Chloro Phenyl Acetic It is used in making drug intermediate,
12. 2444-36-2
Acid agrochemicals and dyes
It is used in pesticide, perfumery, dyes
13. Para-Chloro Benzyl Chloride 104-83-6
& drugs
It is a novel therapeutic agent which can
Para-Chloro Phenyl Acetic be useful in prevention or treatment of
14. 1878-66-6
Acid estrogen-sensitive breast cancer and
also for making agrochemicals.
It is used for making agrochemicals and
15. Para-Chloro Benzyl Cyanide 140-53-4
drug intermediate
It is used as an intermediate for organic
Ortho-Methyl Benzyl synthesis in manufacturing of drug
16. 1200 552-45-4
Chloride intermediate in organic synthesis and
dyes & pigments
It is used in manufacturing of Penicillin
17. Potassium Phenyl Acetate 13005-36-2
G
It is used in manufacturing of Penicillin
18. Sodium Phenyl Acetate 114-70-5
G
3600
It is used in making bulk drugs,
agrochemicals and also for making
19. Phenyl Acetic Acid 103-82-2
perfume and flavoring formula.

It is used in the preparation of valeric

20. Valeronitrile 600 110-59-8 acid and also to enhance the nitrilase
activity in many strains.
It is used in the synthesis of
21. Benzyl Cyanide 3600 140-29-4 pharmaceuticals, dyes, perfumes and
fragrances
Para Hydroxy Phenyl Glycine It is used in the amoxicillin and
22. 300 43189-12-4
Methyl Ester cefadroxil class of antibiotics.
It is used in the amoxicillin and
23. Para Hydroxy Phenyl Glycine 300 122-87-2
cefadroxil class of antibiotics.
DL-2-(2-Chloro Phenyl) It is used in preparation of clopidogrel
24. 141196-64-7
Glycine (DLOCPG) intermediate
400 It is an important raw material and
DL-2-(4-Chloro Phenyl) intermediate used in organic synthesis,
25. 6212-33-5
Glycine (DLPCPG) pharmaceuticals, agrochemicals, and
dyestuff.
Total 24150

Requirements for the Project

Land Requirement

Sr. No. Description Area in m2

1 Admin Building 560
2 Canteen 255
3 Non-Explosive Tank Farm and Chlorine Shed 3245
4 U.G Explosive Tank Farm 1820
 M/s. DCM Shriram Fine Chemicals Limited

Sr. No. Description Area in m2

5 U.G Fire Water Tank & Pump house 350
6 U.G water tank & pump House for GIDC water 350
7 Greenbelt 26850
8 Internal Roads & Margin 19173
9 ETP+STP+MEE 1575
10 Plant Building 12700
11 Hazardous waste/ Scrap Bin area 636
12 Common plot /Margin in front of Gate / Electrical/PCC 947
13 Utility block 5125
14 R.M ware house & ENG. House 743
15 Security, Weigh bridge, OHC & Rest room area 1919
16 Finished product warehouse 957
17 Parking area 1775
18 Future expansion 2000
Total 80980

Water:
Total water requirement for the project would be around 1104 KLD which will be sourced from water supply
system of Dahej GIDC. Water consumption detail is given in below table:

Water requirement

Sr. Particulars Water Remark

No. consumption
Quantity (KLD)
1 Domestic 14 (FW 14)
2 Gardening 53 (FW 42 + TW 11)
3 Industrial
a) Process 174 (FW 174)
b) Washing 80 (FW 80)
c) Cooling (Make-up) 223 (FW 194 + TW 29)
d) Boiler 440 (FW 176 + RW 264)
e) DM Water 47 (FW 47)
f) Scrubbing 73 (TW 73)
Sub Total (a + b + c + d +e + f) 1037 (FW 671 + TW 102 + RW 264)
Total (1+2+3) 1104 (FW 727 + TW 113 + RW 264)
Note: FW: Fresh Water, TW: Treated Water, RW: Recirculate Water

Power Requirement
Total power requirement for the project will be around 1782 KWH which will be sourced from GEB Supply.
Two nos of D. G. sets of 500 KVA will be installed for emergency purpose only.

Manpower
The total manpower requirement will be 300 nos during operation phase of project and preference will be
given to local people.
Total Workers in all Shifts
Phase Total
Permanent Contract
Construction 175 75 250
Operation 220 80 300
Total 395 155 550
 M/s. DCM Shriram Fine Chemicals Limited

Fuel
Fuel requirement for the project is given in following table:

Sr. Consumption Source Mode of

Fuel
No. Quantity Transportation
From authorized
1 Coal 64 Ton/day By road
suppliers
Authorized
2 Diesel 250 Lit/Hr petroleum By road
product suppliers
Nearest local
2 Briquette 72 Ton/day By road
market
3 Natural Gas 35 m3/day Gujarat Gas -

Sources of Air Pollution and Control Measures

Emissions from Combustion of Fossil Fuels from Stationary or Mobile Source

Flue Gas Emission

Sr. Stack Stack

Fuel Parameter APCM
No. Attached to Height (m)
Coal 32
PM <150 mg/Nm³
Steam Boiler Ton/day
1 30 SO2 < 100 ppm ESP+Water Scrubber
(6 TPH) Briquette 36
NOx < 50 ppm
Ton/day
Coal 32
PM <150 mg/Nm³
Steam Boiler Ton/day
2 30 SO2 < 100 ppm ESP+Water Scrubber
(6 TPH) Briquette 36
NOx < 50 ppm
Ton/day
PM <150 mg/Nm³
Steam Boiler Natural Gas Adequate Stack
3 30 SO2 < 100 ppm
(6 TPH) 35 m3/day Height
NOx < 50 ppm
PM <150 mg/Nm³
DG Set 2 Nos Diesel 250 Adequate Stack
4 11 SO2 < 100 ppm
(500 KVA) Lit/Hr Height
NOx < 50 ppm

Process Gas Emission

Sr. Plant Stack Type of Permissible APCM

No. Height (m) Pollutant Limit
HCl 20 mg/Nm3 Water scrubber followed by
1. MPP 1 15
Ammonia 175 mg/Nm3 Two stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
2. MPP 2 15
Ammonia 175 mg/Nm3 Two stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
3. MPP 3 15
Ammonia 175 mg/Nm3 Two stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
4. MPP 4 20
Ammonia 175 mg/Nm3 Two stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
5. MPP 5 20
Ammonia 175 mg/Nm3 Two stage Alkali scrubber
 M/s. DCM Shriram Fine Chemicals Limited

Waste Water Generation and Its Treatment:

Effluent Generation:

Waste Water Generation

Sr. No. Particulars
(KLD)
1
Domestic 11
2
Industrial
(a) Process 149
(b) Washing 80
(c) Cooling (Make-up) 55
(d) Boiler 110
(e) DM Water 11
(f) Scrubbing 73
Sub Total (a + b + c + d+ e + f) 478
Total (1+2) 489

Water Balance Diagram

Water consumption 1104 KLD
(FW 727 + TW 113 + RW 264)

Industrial 1037 KLD Gardening 53 KLD Domestic

(FW 671 + TW 102 + RW 264) (TW 11 + FW 42) (FW 14 KLD)
Loss: 168 KLD Loss: 66 KLD

STP
Process 174 KLD DM Water 47 Scrubbing 73 11 KLD
Washing 80 KLD Cooling 223 KLD Boiler 440 KLD
(FW 174) (FW 80) KLD KLD
(TW 29 + FW 194) (RW 264 + FW 176) (FW 47) (TW 73)

149 KLD 11 KLD Reused

in Gardening
264 KLD

HTDS 59.6 KLD LTDS 89.4 KLD

80 KLD 55 KLD 110 KLD 11 KLD 73 KLD

ETP
MEE & ATFD ( 59.6 KLD)
(53 + 89.4 + 80 + 55 + 110 + 11 + 73) = 471.4 KLD
53 KLD

102 KLD
19.4 KLD (ETP sludge)
SW (20 % Wet) 6.6 KLD FW : Fresh Water
350.0 KLD disposal into GIDC TW: Treated Water
underground drainage-Dahej RW : Recirculate Water

Disposal Mode:

➢ Approximately 489 KLD (11 KLD Domestic + 478 KLD Industrial) Effluent will be generated from
proposed project.
➢ Process waste water (149 KLD) will be segregated into two streams having HTDS & LTDS stream.
➢ 59.6 KLD HTDS process waste water shall be sent to Stripper followed by MEE & ATFD for further
treatment. MEE condensate (53 KLD) will be sent to ETP for further treatment. MEE salt will be sent to
authorized TSDF site.
➢ 471.4 KLD Low TDS effluent (Process 89.4 KLD + MEE Condensate 53 KLD + Washing 80 KLD +
Cooling 55 KLD + Boiler 110 KLD + DM Reject 11 KLD + Scrubbing 73 KLD) will be treated in house
ETP.
➢ Treated waste water (350 KLD) sent for final disposal into GIDC underground drainage-Dahej vilayet
pipeline/common disposal system up to the sea after meeting the norms as per GIDC drainage/GPCB.
➢ And remaining treated waste water 102 KLD will be reused in Cooling tower and Scrubber.
➢ Domestic effluent (11 KLD) will be treated into STP and treated water will be reused for gardening
purpose.
 M/s. DCM Shriram Fine Chemicals Limited

Noise Pollution and Control Measures:

The noise generation during the construction phase will be civil works such as trenching, foundation casting,
steel fabrication, mechanical works, loading and unloading activities, vehicular traffic, construction
equipment like dozers, scrapers, concrete mixer, cranes, generators, compressors, vibrators etc. Noise control
measures like mufflers, silencers, use of PPEs like earmuff and earplugs, regular maintenance of equipment,
periodical monitoring of noise level will help to reduce the noise level.

During the plant operation noise from the rotating equipment, Air blower, Compressor, Mechanical
operations, Vehicular movements etc. may increase the noise generation pollution during the plant operation.

Mitigation Measures:

• Use of adequate noise control measures such as mufflers, silencers, anti-vibration pad for equipment
with high vibration will be done mandatory.
• Personal Protective Equipment (PPE) such as earplugs/ ear muffs will be provided to all employees who
will enter into the noise prone areas.
• Proper and suitable acoustic barrier/ Housing /Casing will be provided for all noise generating machines.
• Regular maintenance of equipment will be carried out
• Duration of working in high noise areas shall also be regulated to limit the noise exposure.
• Periodical monitoring of noise level will be carried out inside the premises
• Greenbelt will be developed all around the plant boundary to act as noise attenuator.

Solid and Hazardous Waste Generation and its Disposal Method

The sources of solid wastes, generation and its management are as given in the following table:

Sr. Category Total Quantity

Type of Waste Source Mode of Disposal
No. No. (MT/Month)
Collection, Storage, Transportation
1 ETP sludge ETP Plant I-35.3 330 and final disposal at common TSDF
site
Collection, Storage, Transportation
2. MEE Salt MEE I-35.3 168 and final disposal at common TSDF
site
Discarded Collection, Storage,
3. containers / drums Storage Facility I-33.1 25 Decontamination, Transportation,
/ Barrels/ Bags by sent to authorized vendor
Collection, Storage, Transportation,
disposal by selling to GPCB
Spent Oil/Used
4 Process Unit I-5.1 0.1 authorized & registered recyclers or
Oil
reuse as lubricants in Plant
machinery within unit.
Manufacturing Collection, storage and send for
5 Spent catalyst I-26.5 7.3
process regeneration to supplier
Manufacturing Collection, Storage, Transportation
6 Spent carbon I-28.3 25.6
process on, disposal at common incinerator.
Collection, Storage, Transportation
and final disposal at common TSDF
Distillation Manufacturing
7 I-29.1 196.7 site or incineration at common
residue process
incineration facility or sent for Co-
Processing unit
Collection, Storage, Transportation,
Date-expired
Disposal by incineration at common
8 and off Process Unit I-29.3 20.0
incineration facility or Co-
specification
Processing for cement industries.
 M/s. DCM Shriram Fine Chemicals Limited

Sr. Category Total Quantity

Type of Waste Source Mode of Disposal
No. No. (MT/Month)
Synesthetic
Organic Chemical
/Products / RMs
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Ammonium Manufacturing
9 I-26.1 441 sell out end users/ to authorized
Solution (7%) process
vendor/ rule 9 permission to receive
this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
10 Spent Acid I-26.3 444
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
11 HCl 30% I-29.6 2544
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, storage, transportation &
14 Fly Ash From Boiler -- 19.2 disposal by send to Brick
manufacturing /cement industry.

Green Belt Development

Company is having total 80980.00 m2 land area is available. Around 26850 m2 (33 %) out of total plot area
will be developed as green belt.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-2
Introduction of the Project

2.1 Identification of Project and Project Proponent

M/s. DCM Shriram Fine Chemicals Limited is planning a Proposed greenfield project for setting up
Manufacturing Plant of Synthetic Organic Chemicals at Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka-
Vagra, District Bharuch, Gujarat.

DCM Shriram is a diversified manufacturing company based in India with a portfolio of products comprising
of sugar, alcohol, fine chemicals, industrial fibers, Defense and engineering products. The company has a
strong emphasis on technology and quality as also a strong commitment to environmental & social concerns.

Project Proponent

Sr. No. Name of the Directors Permanent Address Designation

Mr. Alok Bansidhar
1 27, Sardar Patel Marg, New Delhi - 110021 Director
Shriram
Mr. Madhav Bansidhar
2 27, Sardar Patel Marg, New Delhi - 110021 Director
Shriram
3 Mr. Vineet Manaktala E-23, Geetanjli Enclave, Delhi - 110017 Director

2.2 Brief description of nature of the Project

The unit is planning to have total production capacity 24150 TPA (Synthetic Organic Chemicals) to meet the
rising export as well as domestic demand of the products with state-of-the-art environment friendly
technology. The project falls under category “B1” as per EIA Notification 2006.

The unit is going to develop a research-driven, global, integrated pharmaceutical company with presence
across Generics, Specialty and OTC business. All efforts are focused on discovering innovative molecules to
address the ever-evolving needs of patients and providing effective medicines to enable people to lead fuller,
healthier and happier lives. The unit will offer its customers a comprehensive and customized package of API
with IP and regulatory support.

List of Products and Production Capacity

Sr. Quantity End use
Products CAS No.
No. (TPA)
It used in making dyes, plasticizers,
1. Benzyl Chloride 5600 100-44-7
drugs, lubricants, resins and cosmetics
It is used for making agrochemicals /
2. Benzaldehyde 100-52-7 dyes/ drug intermediate and also
perfume and flavoring formulations
It is used in manufacturing of
3600 electroplating, dyes agrochemicals,
3. Ortho-Chloro Benzaldehyde 89-98-5
drug intermediates and optical
brighteners.
It is used for making agrochemicals and
4. Para-Chloro Benzaldehyde 104-88-1
also drug intermediate.
It is used as preservative, in organic
5. Sodium Benzoate 540 532-32-1
synthesis, in coolants and paints.
It is used as precursor to a variety of
6. Ortho-Chloro Benzoic Acid 118-91-2
drugs, food additives and dyes
720
It is a metabolite of antidepressant
7. Para-Chloro Benzoic Acid 74-11-3
Lofepramine hydrochloride, and
 M/s. DCM Shriram Fine Chemicals Limited

Sr. Quantity End use

Products CAS No.
No. (TPA)
anxiolytic and a muscle relaxant
Chlormezanone
It is used as solvent in paints and
8. Benzyl Alcohol 1200 100-51-6 coatings, in drug intermediate and also
for perfume and flavoring compounds
It is used as a synthetic flavoring
9. Dibenzyl ether 90 103-50-4
ingredient and as a plasticizer
Ortho-Chloro Benzyl It is used in making agrochemicals,
10. 611-19-8
Chloride perfumery & drug intermediate
Ortho-Chloro Benzyl It is used in pesticides &
11. 1529-41-5
Cyanide pharmaceutical
Ortho-Chloro Phenyl Acetic It is used in making drug intermediate,
12. 2444-36-2
Acid agrochemicals and dyes
2400 It is used in pesticide, perfumery, dyes
13. Para-Chloro Benzyl Chloride 104-83-6
& drugs
It is a novel therapeutic agent which can
Para-Chloro Phenyl Acetic be useful in prevention or treatment of
14. 1878-66-6
Acid estrogen-sensitive breast cancer and
also for making agrochemicals.
It is used for making agrochemicals and
15. Para-Chloro Benzyl Cyanide 140-53-4
drug intermediate
It is used as an intermediate for organic
Ortho-Methyl Benzyl synthesis in manufacturing of drug
16. 1200 552-45-4
Chloride intermediate in organic synthesis and
dyes & pigments
It is used in manufacturing of Penicillin
17. Potassium Phenyl Acetate 13005-36-2
G
It is used in manufacturing of Penicillin
18. Sodium Phenyl Acetate 114-70-5
G
3600
It is used in making bulk drugs,
agrochemicals and also for making
19. Phenyl Acetic Acid 103-82-2
perfume and flavoring formula.

It is used in the preparation of valeric

20. Valeronitrile 600 110-59-8 acid and also to enhance the nitrilase
activity in many strains.
It is used in the synthesis of
21. Benzyl Cyanide 3600 140-29-4 pharmaceuticals, dyes, perfumes and
fragrances
Para Hydroxy Phenyl Glycine It is used in the amoxicillin and
22. 300 43189-12-4
Methyl Ester cefadroxil class of antibiotics.
It is used in the amoxicillin and
23. Para Hydroxy Phenyl Glycine 300 122-87-2
cefadroxil class of antibiotics.
DL-2-(2-Chloro Phenyl) It is used in preparation of clopidogrel
24. 141196-64-7
Glycine (DLOCPG) intermediate
400 It is an important raw material and
DL-2-(4-Chloro Phenyl) intermediate used in organic synthesis,
25. 6212-33-5
Glycine (DLPCPG) pharmaceuticals, agrochemicals, and
dyestuff.
Total 24150
 M/s. DCM Shriram Fine Chemicals Limited

2.3 Need for the project and its importance to the country and or region
India's chemical industry is the third largest in the world in terms of volume and ranks 14th in terms of value.
However, India lags far behind US and China mainly due to smaller scale of operations and various regulatory
restrictions in catching opportunities when thrown before entrepreneurs. It is objective of our Government to
improve ease of doing business and increase India’s contribution in World’s GDP which in turn improve
standard of living of our population.

Recently 40% of chemicals units in China were abruptly closed by Chinese Govt. due to their poor
infrastructure and polluting operations. That has been a great interruption for downstream consumers not only
in US, Europe and Japan but also in India and China itself. World is now looking to India to fulfil the vacuum
and be a permanent second source / alternative to Chinese manufacturers keeping in mind uncertain
Government Policies in China.

This has now created a very interesting opportunity for Indian economy and it is our sincere effort to cash-in
the said once-in-blue-moon opportunity.

In addition, the Indian pharmaceutical industry currently tops the chart amongst India's science- based
industries with wide ranging capabilities in the complex field of drug manufacture and technology. A highly
organized sector, the Indian pharmaceutical industry is estimated to be worth $ 4.5 billion, growing at about
8 to 9 percent annually. It ranks very high amongst all the third world countries, in terms of technology,
quality and the vast range of medicines that are manufactured. It ranges from simple headache pills to
sophisticated antibiotics and complex cardiac compounds; almost every type of medicine is now made in the
Indian pharmaceutical industry.

The Indian pharmaceutical sector is highly fragmented with more than 20,000 registered units. It has
expanded drastically in the last two decades. The Pharmaceutical and Chemical industry in India is an
extremely fragmented market with severe price competition and government price control. The
Pharmaceutical industry in India meets around 70% of the country's demand for bulk drugs, drug
intermediates, pharmaceutical formulations, chemicals, tablets, capsules, orals and injectable. There are
approximately 250 large units and about 8000 Small Scale Units, which form the core of the pharmaceutical
industry in India (including 5 Central Public-Sector Units).

The Indian pharma industry, which is expected to grow over 18 per cent per annum between 2021 and 2024,
will outperform the global pharma industry, which is set to grow at an annual rate of 5 percent between the
same periods. The market is expected to grow to US$ 85 billion by 2024, thereby emerging as the sixth largest
pharmaceutical market globally by absolute size, as stated Indian Ambassador to the US. Branded generics
dominate the pharmaceuticals market, constituting nearly 83 per cent of the market share (in terms of
revenues).

India has also maintained its lead over China in pharmaceutical exports with a year- on-year growth of 11.44
per cent to US$ 12.91 billion in FY 2017-18, according to data from the Ministry of Commerce and Industry.
Imports of pharmaceutical products rose marginally by 0.80 per cent year-on-year to US$ 1,641.15 million.
Overall drug approvals given by the US Food and Drug Administration (USFDA) to Indian companies have
nearly doubled to 201 in FY 2017-18 from 109 in FY 2016-17. The country accounts for around 30 per cent
(by volume) and about 10 per cent (value) in the US$ 70-80 billion US generics market.

2.4 Demands-Supply Gap

The requirement of API & its intermediates is increasing @ 20% to 25% every year, there is a huge gap
between the demand and supply. The API market is slated to gain from increasing focus on generic and
branded drugs as a result of rising prevalence of non-communicable and chronic medical conditions due to
lifestyle changes and rapid urbanization. The market growth is anticipated to be augmented further from the
transition away from conventional manufacturing techniques, rising investment in drug discovery, and strong
adherence to product quality.

The market is also benefitting from increasing influx of generic drugs that are produced following permission
of a pharmaceutical company for creating the own version of the medicine. The COVID-19 pandemic and
 M/s. DCM Shriram Fine Chemicals Limited

the resulting disruptions in supply chain are driving various governments to boycott sourcing of APIs from
China. Despite these challenges, the API market is bound to progress ahead swiftly due to positive factors
like pending approval of various generic and blockbuster drugs that rely on APIs.

2.5 Imports vs. Indigenous production

The proposed products will serve to cut the supply of imports from foreign countries thus saving currency
and at the same time will earn valuable foreign currency by export of the products. The company is
manufacturing pharmaceuticals products. We see a strong demand from a buoyant Pharma Industry. The
market for API and its intermediates is growing and there is also a good demand from export markets. Some
of our products will be import substitute and hence will save foreign exchange for the country. This project
will help the MAKE IN INDIA concept in our own small way. Based on the current cost of indigenous raw
materials and the non-availability of some materials, the unit will have to import some of the key raw
materials as they are not available indigenously. This will make us very competitive against imported finished
products and we will be able to increase the export of our finished products.

2.6 Export possibility

There is export potential for our proposed products.

2.7 Domestic/Export Markets

The product has very high demand as they are especially used in Pharmaceutical Industries. The proposed
project will provide a potential growth opportunity for the on-going business of the company and increase
the export, which will help to increase the foreign revenue to the company. There is export potential as well
as demand in local market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment is as per prevailing norms of state government for skilled and unskilled people for the proposed
greenfield project. During operation phase, employment generation will be 300 nos and preference will be
given to local people. The manpower requirement for the proposed project is expected to generate some
permanent jobs and secondary jobs for the operation and maintenance of plant. This will increase direct as
well as indirect employment opportunities and ancillary business development to some extent for the local
population.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-3
Project Description

3.1 Type of Project Including Interlinked and Interdependent Projects, if any

M/s. DCM Shriram Fine Chemicals Limited is planning a proposed greenfield project for setting up
Manufacturing Plant of Synthetic Organic Chemicals at Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka-
Vagra, District Bharuch, Gujarat. The project falls under category “B1” as per EIA notification 2006.
3.2 Location (map showing general location, specific location and project boundary & project site
layout) with coordinates
M/s. DCM Shriram Fine Chemicals Limited is located at Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka-
Vagra, District Bharuch, Gujarat, India. It is located at 21°46'12.26"N latitude and 72°38'45.61"E longitude.
a) Site Village : Kadodara
b) Taluka : Vagra
c) District : Bharuch
d) State : Gujarat
e) Nearest City : Bharuch
f) Latitude & Longitude : 21°46'12.26"N & 72°38'45.61"E

Location Map
 M/s. DCM Shriram Fine Chemicals Limited

Google image showing the project site

Satellite image of Project Site (5 & 10 Km)

 M/s. DCM Shriram Fine Chemicals Limited

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the
environmental considerations gone into should be highlighted
Major factors involved in the selection of site are listed below:
➢ Site is very well connected by road
➢ Proximity to Raw Material suppliers
➢ Availability of sufficient land free from cultivation
➢ Availability of power evacuation facilities
➢ Availability of abundant water for industrial use
➢ Modern infrastructure support and amenities at par with industrial estates in other global markets,
including
➢ Efficient transport facilities within the industrial estate.
➢ Environment-friendly zone.
➢ Uninterrupted power supply.

3.4 Size or Magnitude of Project

Unit will be engaged in manufacturing Plant of Synthetic Organic Chemicals with having total production
capacity is 24150 TPA.

3.5 Process Description

The detailed manufacturing process, chemical reaction with process flow diagram is given in additional
attachment.

3.6 Raw Materials Requirement

Details of Raw material consumption with for proposed product with quantity is given in additional
attachment.

3.7 Source Optimization/Recycling and Reuse Envisaged in the project

All the solvents used will be recovered and recycled for all products. Spent solvent and by products will be
sold to end users with proposer guideline as per Hazardous waste rule-2016. Energy efficient equipment will
be installed at all location. Waste water will also be reused after proper treatment and steam condensate will
be recycled in the boiler.

3.8 Availability of Water its source, energy / power requirement and source
3.8.1 Water Requirement
Source of Water : GIDC supply
Total water requirement : 1104.0 KLD
Total reuse treated water : 377.0 KLD
Total fresh water : 727.0 KLD

Sr. Particulars Water Remark

No. consumption
Quantity (KLD)
1 Domestic 14 (FW 14)
2 Gardening 53 (FW 42 + TW 11)
3 Industrial
a) Process 174 (FW 174)
b) Washing 80 (FW 80)
c) Cooling (Make-up) 223 (FW 194 + TW 29)
d) Boiler 440 (FW 176 + RW 264)
e) DM Water 47 (FW 47)
f) Scrubbing 73 (TW 73)
Sub Total (a + b + c + d +e + f) 1037 (FW 671 + TW 102 + RW 264)
Total (1+2+3) 1104 (FW 727 + TW 113 + RW 264)
 M/s. DCM Shriram Fine Chemicals Limited

3.8.2 Power Requirement

Total power requirement for the project will be around 1782 KWH which will be sourced from GEB Supply.
Two nos of D. G. sets of 500 KVA will be installed for emergency purpose only.

3.8.3 Fuel Requirement

Fuel requirement for the project is given in following table:
Sr. Consumption Source Mode of
Fuel
No. Quantity Transportation
From authorized
1 Coal 64 Ton/day By road
suppliers
Authorized
2 Diesel 250 Lit/Hr petroleum By road
product suppliers
Nearest local
2 Briquette 72 Ton/day By road
market
3
3 Natural Gas 35 m /day Gujarat Gas -

3.8.4 Land Requirement:

Around 80980.00 m2 of total land area is available in Notified Industrial Area, Dahej.

Sr. No. Description Area in m2

1 Admin Building 560
2 Canteen 255
3 Non-Explosive Tank Farm and Chlorine Shed 3245
4 U.G Explosive Tank Farm 1820
5 U.G Fire Water Tank & Pump house 350
6 U.G water tank & pump House for GIDC water 350
7 Greenbelt 26850
8 Internal Roads & Margin 19173
9 ETP+STP+MEE 1575
10 Plant Building 12700
11 Hazardous waste/ Scrap Bin area 636
12 Common plot /Margin in front of Gate / Electrical/PCC 947
13 Utility block 5125
14 R.M ware house & ENG. House 743
15 Security, Weigh bridge, OHC & Rest room area 1919
16 Finished product warehouse 957
17 Parking area 1775
18 Future expansion 2000
Total 80980
 M/s. DCM Shriram Fine Chemicals Limited

Plan layout

3.9 Air Pollution

Emissions from Combustion of Fossil Fuels from stationary or Mobile Sources

3.9.1 Flue Gas Emission

Sr. Stack Stack

Fuel Parameter APCM
No. Attached to Height (m)
Coal 32
PM <150 mg/Nm³
Steam Boiler Ton/day
1 30 SO2 < 100 ppm ESP+ Water Scrubber
(6 TPH) Briquette 36
NOx < 50 ppm
Ton/day
Coal 32
PM <150 mg/Nm³
Steam Boiler Ton/day
2 30 SO2 < 100 ppm ESP+ Water Scrubber
(6 TPH) Briquette 36
NOx < 50 ppm
Ton/day
PM <150 mg/Nm³
Steam Boiler Natural Gas Adequate Stack
3 30 SO2 < 100 ppm
(6 TPH) 35 m3/day Height
NOx < 50 ppm
PM <150 mg/Nm³
DG Set 2 Nos Diesel 250 Adequate Stack
4 11 SO2 < 100 ppm
(500 KVA) Lit/Hr Height
NOx < 50 ppm
 M/s. DCM Shriram Fine Chemicals Limited

3.9.2 Process Gas Emission

Sr. Plant Stack Type of Permissible APCM
No. Height (m) Pollutant Limit
HCl 20 mg/Nm3 Water scrubber followed by
1. MPP 1 15
Ammonia 175 mg/Nm3 Two Stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
2. MPP 2 15
Ammonia 175 mg/Nm3 Two Stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
3. MPP 3 15
Ammonia 175 mg/Nm3 Two Stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
4. MPP 4 20
Ammonia 175 mg/Nm3 Two Stage Alkali scrubber
HCl 20 mg/Nm3 Water scrubber followed by
5. MPP 5 20
Ammonia 175 mg/Nm3 Two Stage Alkali scrubber

Waste Water Generation and Its Treatment:

Effluent Generation:
Waste Water Generation
Sr. No. Particulars
(KLD)
1 Domestic 11
2 Industrial
(a) Process 149
(b) Washing 80
(c) Cooling (Make-up) 55
(d) Boiler 110
(e) DM Water 11
(f) Scrubbing 73
Sub Total (a + b + c + d+ e + f) 478
Total (1+2) 489

Disposal Mode:

➢ Approximately 489 KLD (11 KLD Domestic + 478 KLD Industrial) Effluent will be generated from
proposed project.
➢ Process waste water (149 KLD) will be segregated into two streams having HTDS & LTDS stream.
➢ 59.6 KLD HTDS process waste water shall be sent to Stripper followed by MEE & ATFD for further
treatment. MEE condensate (53 KLD) will be sent to ETP for further treatment. MEE salt will be sent to
authorized TSDF site.
➢ 471.4 KLD Low TDS effluent (Process 89.4 KLD + MEE Condensate 53 KLD + Washing 80 KLD +
Cooling 55 KLD + Boiler 110 KLD + DM Reject 11 KLD + Scrubbing 73 KLD) will be treated in house
ETP.
➢ Treated waste water (350 KLD) sent for final disposal into GIDC underground drainage-Dahej vilayet
pipeline/common disposal system up to the sea after meeting the norms as per GIDC drainage/GPCB.
➢ And remaining treated waste water 102 KLD will be reused in Cooling tower and Scrubber.
➢ Domestic effluent (11 KLD) will be treated into STP and treated water will be reused for gardening
purpose.
 M/s. DCM Shriram Fine Chemicals Limited

Water balance diagram

Water consumption 1104 KLD
(FW 727 + TW 113 + RW 264)

Industrial 1037 KLD Gardening 53 KLD Domestic

(FW 671 + TW 102 + RW 264) (TW 11 + FW 42) (FW 14 KLD)
Loss: 168 KLD Loss: 66 KLD

STP
Process 174 KLD DM Water 47 Scrubbing 73 11 KLD
Washing 80 KLD Cooling 223 KLD Boiler 440 KLD
(FW 174) (FW 80) KLD KLD
(TW 29 + FW 194) (RW 264 + FW 176) (FW 47) (TW 73)

149 KLD 11 KLD Reused

in Gardening
264 KLD

HTDS 59.6 KLD LTDS 89.4 KLD

80 KLD 55 KLD 110 KLD 11 KLD 73 KLD

ETP
MEE & ATFD ( 59.6 KLD)
(53 + 89.4 + 80 + 55 + 110 + 11 + 73) = 471.4 KLD
53 KLD

102 KLD
19.4 KLD (ETP sludge)
SW (20 % Wet) 6.6 KLD FW : Fresh Water
350.0 KLD disposal into GIDC TW: Treated Water
underground drainage-Dahej RW : Recirculate Water

3.10 Noise Pollution and Control Measures:

The noise generation during the construction phase will be civil works such as trenching, foundation casting,
steel fabrication, mechanical works, loading and unloading activities, vehicular traffic, construction
equipment like dozers, scrapers, concrete mixer, cranes, generators, compressors, vibrators etc. Noise control
measures like mufflers, silencers, use of PPEs like earmuff and earplugs, regular maintenance of equipment,
periodical monitoring of noise level will help to reduce the noise level.

During the plant operation noise from the rotating equipment, Air blower, Compressor, Mechanical
operations, Vehicular movements etc. may increase the noise generation pollution during the plant operation.

Mitigation Measures:

• Use of adequate noise control measures such as mufflers, silencers, anti-vibration pad for equipment
with high vibration will be done mandatory.
• Personal Protective Equipment (PPE) such as earplugs/ ear muffs will be provided to all employees who
will enter into the noise prone areas.
• Proper and suitable acoustic barrier/ Housing /Casing will be provided for all noise generating machines.
• Regular maintenance of equipment will be carried out
• Duration of working in high noise areas shall also be regulated to limit the noise exposure.
• Periodical monitoring of noise level will be carried out inside the premises
• Greenbelt will be developed all around the plant boundary to act as noise attenuator.

Solid and Hazardous Waste Generation and its Disposal Method

The sources of solid wastes, generation and its management are as given in the following table:

Sr. Category Total Quantity

Type of Waste Source Mode of Disposal
No. No. (MT/Month)
Collection, Storage, Transportation
1 ETP sludge ETP Plant I-35.3 330 and final disposal at common TSDF
site
Collection, Storage, Transportation
2. MEE Salt MEE I-35.3 168 and final disposal at common TSDF
site
 M/s. DCM Shriram Fine Chemicals Limited

Sr. Category Total Quantity

Type of Waste Source Mode of Disposal
No. No. (MT/Month)
Discarded Collection, Storage,
3. containers / drums Storage Facility I-33.1 25 Decontamination, Transportation,
/ Barrels/ Bags by sent to authorized vendor
Collection, Storage, Transportation,
disposal by selling to GPCB
Spent Oil/Used
4 Process Unit I-5.1 0.1 authorized & registered recyclers or
Oil
reuse as lubricants in Plant
machinery within unit.
Manufacturing Collection, storage and send for
5 Spent catalyst I-26.5 7.3
process regeneration to supplier
Manufacturing Collection, Storage, Transportation
6 Spent carbon I-28.3 25.6
process on, disposal at common incinerator.
Collection, Storage, Transportation
and final disposal at common TSDF
Distillation Manufacturing
7 I-29.1 196.7 site or incineration at common
residue process
incineration facility or sent for Co-
Processing unit
Date-expired Collection, Storage, Transportation,
and off Disposal by incineration at common
specification incineration facility or Co-
8 Process Unit I-29.3 20.0
Synesthetic Processing for cement industries.
Organic Chemical
/Products / RMs
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Ammonium Manufacturing
9 I-26.1 441 sell out end users/ to authorized
Solution (7%) process
vendor/ rule 9 permission to receive
this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
10 Spent Acid I-26.3 444
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
11 HCl 30% I-29.6 2544
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, storage, transportation &
14 Fly Ash From Boiler -- 19.2 disposal by send to Brick
manufacturing /cement industry.

3.11 Green Belt Development

Company is having total 80980.00 m2 land area is available. Around 26850 m2 (33 %) out of total plot area
will be developed as green belt.
 M/s. DCM Shriram Fine Chemicals Limited

3.12 Schematic representations of the feasibility drawing which give information of EIA purpose
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-4
Site Analysis

4.1 Connectivity
The proposed project site is well connected with rail road and air. The connectivity details are given in
following table

Sr. No. Particulars Name Distance

1 Railway Station Bharuch 37.5 km in East South-East direction
2 Highway SH-6 1.0 km in North North-West direction
Bhavnagar 48.0 km in West direction
3 Airport
Surat 73.0 km in South direction

4.2 Land Form, Land Use and Land Ownership

Land Form:
The proposed project is located in notified industrial area i.e., Dahej-III Industrial Estate at Plot No. D-3/8/2
in Vagra Taluka of Bharuch District.

Land Use
The objectives of land use studies are (i) to develop land use & land cover map using land coordinates of the
project area, (ii) to identify and mark important basic features according primary and secondary data, and (iii)
to suggest measures for conservation and sustainable use of land. The land use pattern at project site is non-
agricultural land.

Land Ownership
The land documents is enclosed in additional documents.

4.3 Topography (along with Map)

Dahej Industrial estate is located on west of Bharuch district at Gulf of Khambhat. Topographically, the area
is almost flat with gentle slope toward south and southwest i.e. toward Gulf. Geologically, entire area is
covered with recent age deposits of fluvial and marine origin. Major part of it is covered with dark gray to
brown Stiff clayey soil.

4.4 Existing land use pattern (Agriculture, Non-Agriculture Forest, water bodies (Including area
Under CRZ), Shortest Distances from the periphery of the project to periphery of the Forests, National
Park, Wild Life Sanctuary, Eco Sensitive Areas, Water Bodies (Distance from the HFL of the River),
CRZ. in CASE of Notified Industrial Area, A Copy of the Gazette Notification Should be given.

CRZ is not applicable. The proposed unit is located in Dahej-III Industrial Estate. There is no protected
area/Eco Sensitive area within 10 km radius of the proposed project site.

4.5 Existing Infrastructure

Details of existing infrastructure is given below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of CETP and common TSDF in the estate
• Availability of sufficient land free form cultivation.
• Availability of power evacuation facilities

4.6 Soil Classification

The project area falls under South Gujarat Agro-Climatic Zone-II and AEZ-21(Bharuch District). The Zone
is characterized by 70-80 cm rain fall, 1-3 % soil slope. The soil depth is >100 cm and predominantly soils
are clayey but near port soils are sandy in texture. Majority soils of this area have developed from the trap
and mostly having montmorillonite predominant clay mineral. The soil salinity is < 2.0 dS/m but due to
 M/s. DCM Shriram Fine Chemicals Limited

ingress of sea water soils are highly saline especially in Lakhigam. At and around project are soils are barren.
However, in the surrounding area sorghum, cotton, tur and fodder crops are grown.

Soil profile of the region

4.7 Climate
The general agro-climatic zone of the study area is Semi-arid. Information presented in subsequent paragraphs
is from the most recently published Long Term Climatological Tables for the nearest observatory, Bharuch
by the Indian Meteorological Department (IMD).

Temperature: Mean daily maximum temperature is recorded in the month of April at 40 °C. From October to
December, both day and night temperatures begin to decrease rapidly. January is generally the coldest month,
with a minimum temperature of 11.9 °C. During the post-monsoon months of October and November, day
temperatures remain between 16.9- 22.0 ºC. In winters, i.e., December, January and February, average day
temperatures remain between 11.9-14.4 ºC.

Wind: In the south west monsoon season, the wind direction is westerly to south westerly. In the post
monsoon/cold season, wind blows from the north-north east direction. In summer seasons the direction of the
wind is mainly between north west and south west. The wind speed gradually increases from February and
reaches the peak in July when the south west monsoon is most active. It again decreases from August and
becomes low.

Rainfall: The total rainfall in year is observed to be 924.8 mm. Distribution of rainfall by season is 2.3 mm
in winter (December, January, February), 14.3 mm in summer (March, April, May), 869.3 mm in monsoons
(June, July, August, September) and 38.9 mm in post-monsoon (October - November).

Cloud Cover: The area remains cloudy between June - September, which is the active period of the monsoon
season. Cloud cover is 6-8 oktas during monsoon season, while it is 0-2 oktas in post monsoon, winter and
summer season.

Humidity: Most humid conditions are found in the monsoons, followed by post-monsoons, winter and
summer in that order. Mornings are more humid than evenings and humidity ranges from a high of 80-90%
in monsoon mornings to a low of 26-38% in summer evenings. During post-monsoon season, in morning
humidity remains between 68-75% and in the evening it remains between 37-44%.

4.8 Social Infrastructure Available

Project site is located at a distance of around 37 km from Bharuch city. All the infrastructures are available
within city like Schools, Hospitals & community facilities.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-5
Planning Brief

5.1 Planning Concept (Type of Industries, Facilities and Transportation etc.) Town and Country
Planning/ Development Authority classification
M/s. DCM Shriram Fine Chemicals Limited is planning a proposed greenfield project for setting up
Manufacturing Plant of Synthetic Organic Chemicals at Plot no D-3/8/2, Dahej- III Industrial Estate, Taluka-
Vagra, District Bharuch, Gujarat.

5.2 Population Projection

According to 2011 census, Total Vagra population is 100,004 people are living in this Taluka, of which
53,489 are male and 46,555 are female. Expected Population of Vagra Taluka in 2020/2021 is between 97,042
and 124,054.

5.3 Land Use Planning (breakup along with green belt etc.)
The general plan layout has been prepared considering production facilities, auxiliary and ancillary facilities
and plant utilities, services, etc. Total 80,980 m2 land area is available at site; out of this area about 26850 m2
(33 %) area will be developed as a greenbelt.

5.4 Assessment of Infrastructure Demand (Physical & Social)

On the basis of the preliminary site visit, the infrastructure demand in the villages assessed on the basis of
need and priority. The health infrastructure of the study area requires improvement. The lack of modern and
specialist facilities in hospitals needs improvement.

5.5 Amenities / Facilities

Adequate storage facility for Chemicals, machinery spares and consumables will be provided. A small
mechanical and electrical/ instrument workshop facilities for repairs and maintenance shall be provided. Time
and security offices shall be provided in the plant. To avoid fire hazard, internal fire hydrants system in all
major plant unit will be provided. Facilities like First-aid, clean drinking water, toilets, wash room, canteen
already provided at the site.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-6
Proposed Infrastructure

6.1 Industrial Area

The company has already land area of 80,980 m2. The area is very well connected by road network
to the site, district headquarter etc. The area is self-sufficient to cater the needs of the project. Hence,
no infrastructure is proposed.

6.2 Residential Area

There is no residential area proposed in the plant area; as the existing villages have adequate facilities
accommodate the additional manpower residential requirements. Most of the local people will only be
employed so the need of the additional residential colony in the plant is not there.

6.3 Green Belt

The main objective of the green belt is to provide a barrier between the source of pollution and the surrounding
areas. The green belt helps to capture the fugitive emission and to attenuate the noise generated apart from
improving the aesthetics. Development of green belt and other forms of greenery shall also prevent soil
erosion and washing away of topsoil besides helping in stabilizing the functional ecosystem and further to
make the climate more conducive and to restore water balance.

The proposed project is to be set up within the premises of land area of 80,980 m2 and approximately 26,850
m2 (33%) area will be provided for green belt development. Green belt shall be developed at plant boundary,
road side, around offices & buildings and stretch of open land.

The selection of tree species suitable for plantation at the industry are governed by guiding factors as stated
below:
➢ The trees should be tolerant to air pollutants present in the area
➢ The trees should be able to grow and thrive on soil of the area, be evergreen, inhabitant, having
minimum of leaf fall.
➢ The trees should be tall in peripheral curtain plantation and with large and spreading canopy in
primary and secondary attenuation zone.
➢ The trees should possess extensive foliar area to provide maximum impinging surface for continued
efficient adsorption and absorption of pollutants.
➢ The trees should be fast growing and indigenous and should maintain ecological, land and
hydrological balance of the region.
➢ It is also recommended to plant few trees, which are sensitive to air pollution, as air pollution
indicator.
➢ It is also recommended to carry out extensive plantation within premises.
➢ Keeping in view the climatic conditions, status of soils and vegetation types in and around the project
area the species shall be selected for proposed green belt development.

6.4 Social Infrastructure

Drinking water facility, Canteen, proper sanitation, etc. will be provided to the workers working in plant.

6.5 Connectivity (Traffic and Transportation Road/ Rail/ Metro/Water Ways Etc.)
As discussed earlier, proposed location of the plant is already well connected with the network of road & rail.
So, there is no need to construct any new road or rail for the transportation.

6.6 Drinking Water Management (Source and Supply of Water)

The water will be sourced from GIDC Dahej.
 M/s. DCM Shriram Fine Chemicals Limited

6.6.1 Water Consumption

Water consumption details is given below

Sr. Particulars Water Remark

No. consumption
Quantity (KLD)
1 Domestic 14 (FW 14)
2 Gardening 53 (FW 42 + TW 11)
3 Industrial
a) Process 174 (FW 174)
b) Washing 80 (FW 80)
c) Cooling (Make-up) 223 (FW 194 + TW 29)
d) Boiler 440 (FW 176 + RW 264)
e) DM Water 47 (FW 47)
f) Scrubbing 73 (TW 73)
Sub Total (a + b + c + d +e + f) 1037 (FW 671 + TW 102 + RW 264)
Total (1+2+3) 1104 (FW 727 + TW 113 + RW 264)
Note: FW: Fresh Water, TW: Treated Water, RW: Recirculate Water

6.7 Sewerage System

Approximately 11.00 KLD domestic waste water will be generated which will be treated through proposed
STP and STP treated water will be used for the gardening purpose.

6.8 Industrial Effluent

Approximately 478.00 KLD (11.00 KLD Domestic waste water + 478.00 KLD Industrial Effluent) waste
water will be generated from proposed project. Process waste water (149.00 KLD) will be segregated into
two streams having HTDS & LTDS stream. 59.6 KLD HTDS process waste water shall be sent to Stripper
followed by MEE & ATFD for further treatment. MEE condensate (53 KLD) will be sent to ETP for further
treatment. MEE salt will be sent to authorized TSDF site.

471.4 KLD Low TDS effluent (Process 89.4 KLD + MEE Condensate 53 KLD + Washing 80 KLD + Cooling
55 KLD + Boiler 110 KLD + DM Reject 11 KLD + Scrubbing 73 KLD) will be treated in house [Link]
waste water (350 KLD) sent for final disposal into GIDC underground drainage-Dahej vilayet
pipeline/common disposal system up to the sea after meeting the norms as per GIDC drainage/[Link]
remaining treated waste water 102 KLD will be reused in Cooling tower and Scrubber. Domestic effluent (11
KLD) will be treated into STP and treated water will be reused for gardening purpose.

6.9 Industrial Solid/Hazardous Waste Management

The sources of solid wastes, generation and its management are as given in the following table:
Sr. Category Total Quantity
Type of Waste Source Mode of Disposal
No. No. (MT/Month)
Collection, Storage, Transportation
1 ETP sludge ETP Plant I-35.3 330 and final disposal at common TSDF
site
Collection, Storage, Transportation
2. MEE Salt MEE I-35.3 168 and final disposal at common TSDF
site
Discarded Collection, Storage,
3. containers / drums Storage Facility I-33.1 25 Decontamination, Transportation,
/ Barrels/ Bags by sent to authorized vendor
Collection, Storage, Transportation,
Spent Oil/Used
4 Process Unit I-5.1 0.1 disposal by selling to GPCB
Oil
authorized & registered recyclers or
 M/s. DCM Shriram Fine Chemicals Limited

Sr. Category Total Quantity

Type of Waste Source Mode of Disposal
No. No. (MT/Month)
reuse as lubricants in Plant
machinery within unit.
Manufacturing Collection, storage and send for
5 Spent catalyst I-26.5 7.3
process regeneration to supplier
Manufacturing Collection, Storage, Transportation
6 Spent carbon I-28.3 25.6
process on, disposal at common incinerator.
Collection, Storage, Transportation
and final disposal at common TSDF
Distillation Manufacturing
7 I-29.1 196.7 site or incineration at common
residue process
incineration facility or sent for Co-
Processing unit
Date-expired Collection, Storage, Transportation,
and off Disposal by incineration at common
specification incineration facility or Co-
8 Process Unit I-29.3 20.0
Synesthetic Processing for cement industries.
Organic Chemical
/Products / RMs
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Ammonium Manufacturing
9 I-26.1 441 sell out end users/ to authorized
Solution (7%) process
vendor/ rule 9 permission to receive
this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
10 Spent Acid I-26.3 444
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, Disposal, Recovery,
Storage, Transportation, Disposal by
Manufacturing sell out to authorized users who is
11 HCl 30% I-29.6 2544
process having authorization with valid
CCA and rule 9 permission to
receive this waste.
Collection, storage, transportation &
14 Fly Ash From Boiler -- 19.2 disposal by send to Brick
manufacturing /cement industry.

6.10 Power Requirement & Supply/Source

Total power requirement for the project will be around 1782 KWH which will be sourced from GEB Supply.
Two nos of D. G. sets of 500 KVA will be installed for emergency purpose only.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-7
Rehabilitation And Resettlement (R & R) Plan

There is no habitation at the project site, therefore rehabilitation and resettlement plan is not required/
applicable.
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-8
Project Schedule & Cost Estimates

8.1 Expected Time Schedule for the Project

The implementation of the project will involve major activities like preparation of specification / drawings,
issue of tenders, receipt of quotations, scrutiny of tenders, placing of orders, civil & structural construction,
delivery & erection of equipment, test trial runs of various items of equipment and commissioning of the
plant & equipment and completion of the project will take about 24 months after the necessary clearances are
available, and the funding for the project has been tied up.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project
The expected capital investment for the proposed project will be Rs. 150.00 Cr. Breakup of the project cost
is given below:
Sr. No. Description Total in Cr
1 Land Cost 24.00
2 Building & Civil works 38.25
3 Plant and machineries 70.75
4 Environment management system 10.00
5 Miscellaneous cost 7.00
Total Cost 150.00

8.3 Cost Towards Environment Management Plan

Adequate budgetary provisions have been made by the management for execution of environmental
management plans. The details of capital and recurring (per annum) budget earmarked for pollution control /
monitoring equipment; operation and maintenance of pollution control facilities, for greenbelt development
and maintenance is given below:

Cost of environmental Protection Measures

Sr.
Particular Rs. In Cr
No.
1 Capital Expenditure 30.00
Recurring expenditure on environmental management cell and on
2 0.55
pollution control systems per month
 M/s. DCM Shriram Fine Chemicals Limited

CHAPTER-9
Analysis of Proposal (Final Recommendations)

9.1 Financial and Social Benefits with Special Emphasis on the benefits to the local people Including
Tribal Population

The proposed project will result in improvement of infrastructure as well as upliftment of social structure in
the area. The people residing in the nearby areas will be benefited directly and indirectly. It is anticipated that
the proposed plant will provide benefits for the local people in two phases i.e., during construction phase as
well as during operational stage of the plant.

Construction Phase
Employment The major benefit due to the proposed project will be in the sphere of generating employment
for people of that area. The proposed project will benefit local population.

Operational Phase
Employment: The manpower requirements for the operational phase of the proposed project will be about
300 people. In addition, there will be an indirect employment for skilled/ semi-skilled people during project
life. All attempts will be made to employ suitable, locally available, skilled personnel from the nearby area.

Transportation: There will also be small increase in the vehicular traffic due to passenger transport. This
increase in traffic will not have any consequence to warrant special mention. One should expect that the
increased passenger load in the sector would prompt the state government/ private movers to start new and
frequent public transport services to this area, bringing upliftment to the whole locality.