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M-SERIES INJECTOR HEAD

OPERATION & MAINTENANCE MANUAL

TABLE OF CONTENTS
SECTION IV – ENGINEERING DRAWINGS

1. Drawing List ................................................................................................... 3

1.1 Introduction ......................................................................................................... 3

Rev 1 Section IV – Engineering Drawings Page 1

 M-SERIES INJECTOR HEAD

OPERATION & MAINTENANCE MANUAL

This Page Intentionally Left Blank

Page 2 Section IV – Engineering Drawings Rev 1

 M-SERIES INJECTOR HEAD

OPERATION & MAINTENANCE MANUAL

1. Drawing List
1.1 Introduction
This section contains the mechanical and electrical drawings required to operate, main-
tain, and repair the equipment manufactured by Stewart & Stevenson. If needed, please
consult the Stewart & Stevenson engineering department to verify the latest revision lev-
el of any drawing listed below.

Table 1, Drawing List

DRAWING NUMBER REV DESCRIPTION

23000334 C Installationm, Loadcell Hydraulic 40,000 lb Snub 1100 Injector Head

23000391 B Installation, Chain Guards, 1100 Injector Head

23000393 A Installation, Decals, Injector Head

23020092 B Installation, Quick Disconnect Couplings, M80 Inj. Head

23020415 A Installation, Pancake Loadcell, 8 dia., M80 Inj. Head

23020446 — Assembly, Chain, Heavy, Dovetail Block

23050695 A Assembly, Base & Frame

23051140 A Installation, Fall Arrest System

23051141 A Assembly, Fall Arrest System

23051189 — Assembly, Yoke, 17 Roller, Extended Shaft Bearing

23051257 A Installation, Dual Loadcell, M Series

23051702 C Installation, Encoder, M-Series

23940754 C Schematic, Pneumatic, Injector Head

23951624 B Installation, Oiler with Lube Tank on Inj. Head

23960155 B Assembly, Oiler Reservoir, Injector Head

23980803 — Installation, Debooster, 15K, Injector Head

26100637 D Installation, Cylinder, Tubing Guide

26103266 A Assy, Tubing Guide, 90" Radius, Fold Down Option

27110982 A Assy, Tubing Guide, 108" Radius, Fold Down

27115261 — Hydraulic Schematic, M100 Injector Head

Rev 1 Section IV – Engineering Drawings Page 3

 M-SERIES INJECTOR HEAD

OPERATION & MAINTENANCE MANUAL

DRAWING NUMBER REV DESCRIPTION

27115973 — Installation, Support Leg, 90" Radius, Long Injector Head

27115992 — Installation, Support Leg, 108" Radius, Long Injector Head

27123510 — M100 17 Roller- Ext Shaft Bearing, Ext Width Yoke

27123574 — Yoke Assembly, 17 Roller Extended Shaft Bearing with Thrusts

27123575 — Yoke Assembly, 17 Roller Extended Shaft Bearing with Thrusts

27124225 — Assembly, Injector Chassis, M Series, Long

Page 4 Section IV – Engineering Drawings Rev 1

C:\Vault Work\Product Data\CTU\OPTIONS\INJECTORS\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: - C. GRUBBS J. SAUCEDA J. SAUCEDA 5/24/2005
A REVISED PER ECO-001076 D. PARK J. SAUCEDA J. SAUCEDA 4/24/2009
1. APPLICABLE STANDARDS/SPECIFICATIONS:
A. ASME Y 14.5M-1994
2. PART TO BE FREE OF BURRS AND SHARP CORNERS.
D D

C C

B B

13 1 23700059 SHACKLE,G-2130-6-1/2 TON,7/8" NOMINAL SIZE

12 1 23700058 BRIDLE,4LEG,19 TON CAPACITY
11 8 AES02C750C50WA6A91 CAP SCREW, HEX HEAD, 3/4-10 UNC X 3.5 LG.
10 8 AEN04C750000WB0A91 NUT, HEX, 3/4-10 UNC
9 16 AEW24X75N000WB0A91 WASHER, PLAIN, 3/4 - NARROW - TYPE A
8 4 31-40 PIN, HITCH, 3/4" X 7"
7 4 31-39 PIN, HITCH, 3/4" X 4-3/4"
6 8 11-269 PIN, CLEVIS, 5/8 DIA. X 2-1/2" LG
5 8 21-06 COTTER,HAIRPIN,1/2"-5/8"
4 2 26107091 GUARD MOTOR AND BRAKE INJECTOR FRAME
3 4 23961758 WELDMENT, LEG, BASE, INJ. HEAD
2 1 23012247 MACHINE, BASE, MODEL M80, INJECTOR HEAD
1 1 23050690 WELDMENT, INJECTOR FRAME, M80
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY C. GRUBBS 5/24/2005
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
J. SAUCEDA 5/24/2005 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. J. SAUCEDA 5/24/2005 TITLE
A
OF HOUSTON, TEXAS, U.S.A. AND IS
TOLERANCES UNLESS NOTED OTHERWISE
LOANED IN CONFIDENCE WITH THE
UNDERSTANDING THAT IT WILL NOT BE
.X =  .1 ASSEMBLY,BASE AND FRAME
.XX =  .06
REPRODUCED OR USED FOR ANY
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 23050695 A

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 2
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\INJECTORS\[Link]

8 7 6 5 4 3 2 1

D D

55.40

2X 4
4 REF.

C C

6 4X

5 4X

7 4X
96.54

B 4X 3 B

10 9 11
X8 X16 X8

STEWART & STEVENSON LLC

TITLE
A A
42.00
40.00 ASSEMBLY,BASE AND FRAME

SIZE CAGE CODE DWG NO REV

D 81381 23050695 A
SCALE: NTS FILE: [Link] SHEET 2 OF 2
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\TUBING GUIDE\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: A REVISED PER ECN #2315952 [Link] [Link] [Link] 03/07
B REVISED PER ECN #2316147 [Link] [Link] [Link] 04/07
C REVISED PER ECO-000802 D. PARK [Link] [Link] 03/09
1. APPLICABLE STANDARDS/SPECIFICATIONS: D ECO-003565 [Link] R. LANCASTER R. LANCASTER 4/19/2010
A. ASME Y 14.5M-1994
2. PART TO BE FREE OF BURRS AND SHARP CORNERS.
D D

C C

5
1

B B

3 2
6 1 26100943 SHEMATIC,TUBING GUIDE,EXT CYL
EXTENDED VIEW CLOSED VIEW 5 1 220210 VALVE,COUNTERBALANCE,DUAL#8 SAE PORTS
4 1 23951287 VALVE,HYD,4-WAY/3-POSITION,1SECTION
3 1 220261 VALVE,FLOW CONTROL,6.0 GPM,3/8"NPT
2 1 PPDBOANECI VALVE,PRESS REDUCING/RELILEVING,10GPM,PILIOT OPERATED
1 1 20700006 CYLINDER,HYD,DBL ACTING,4"BORE
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY [Link] 3/1/2007
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
[Link] 3/1/2007 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. [Link] 3/1/2007 TITLE
A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE
.X =  .1
INSTALLATION,CYLINDER,TUBING
UNDERSTANDING THAT IT WILL NOT BE GUIDE
.XX =  .06
REPRODUCED OR USED FOR ANY
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 26100637 D

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\TEMP\57425a98-e3cf-4a12-aaf8-ac7634f92e02\Product Data\CTU\OPTIONS\TUBING GUIDE\27110982-ASSEMBLY,TUBING
GUIDE,108 INCH RADIUS,FOLD DOWN\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: - ECO-008190 BML [Link] [Link] 11-8-2012
A ECO-009497 A. TU A. TU R. LANCASTER 2/20/2013
1. APPLICABLE STANDARDS/SPECIFICATIONS:
A. ASME Y 14.5
2. PART TO BE FREE OF BURRS AND SHARP CORNERS.
D D

9
25 17 7 2 2
2
4 17 29
9 15 7 9
22 9 26
4 7
9 18 39
16 36
5
15 28
25
24
20
C C
6 26 63 2

15 38 9
9 63 3 24500028 PIN, CLEVIS, STL, 1/2" X 5"
7 2 A
1 40 1 20700006 CYLINDER,HYD,DBL ACTING,4"BORE
40
7 9 39 3 20700016 CYLINDER,2" BORE X 1" ROD,25" RETRACTED LG,9.13" STROKE
2 38 2 11-329 CLEVIS PIN, 1" DIA. X 3" LG. PER ANSI B18.8.1
37 28 37 1 26104044 TUBING GUIDE HINGE PIN, 1 5/16"
35
36 1 26104045 TUBING GUIDE PIN, 1 5/16"
21 7 39 35 3 27118007 BRACKET,ROLLER,TOP,TUBING GUIDE
26 39 33 4 AEN12CA25000WB0A91 NUT, HEAVY HEX, 1 1/4-7 UNC
32 2 X00828 DETAIL,MACHINE,EYE BOLT,TUBING GUIDE ADJUSTMENT
9 28 31 1 X00823 DETAIL, MACHINE, PIN, TUBING , GUIDE ADJUSTMENT
27
30 1 11-377 PIN, 1.375 DIA. X 4" LG.
63 29 5 21-09 COTTER,HAIRPIN,1-1/8-1-1/2 OD
28 3 11-333 CLEVIS PIN, 1" DIA. X 3.5" LG. PER ANSI B18.8.1
27 19 27 3 11-337 PIN,CLEVIS,1" DIA X 4-1/2" LG.
26 8 21-08 PIN,COTTER,1/2" - 5/8"
63 25 2 23000024 ASSYEMBLY, BUIDE POSTS, TUBING GUIDE
15 26 24 4 237125 LINK,CONNECTING,LOK-A-LOY,3/8
39 23 2 12883576 LOGO, S&S, 6", ALUMINUM
26 22 1 X00799 DETAIL, LUBE BOT-ROLLER, 260, TUBING GUIDE
26 38 28 21 2 273545 CHAIN,3/8" X 36" LG
14 20 1 X00775 WELDMENT, TUBING BRIDLE, 90" TUBING GUIDE
B 19 3 23932606 FOLD UP STEPS B
12
18 4 G-209-3/8 SHACKLE,SCREW PIN,3/8",1 TON
23 17 1 X00798 DETAIL, MACHINE, LUBE BOLT-ROLLER, 230, TUBING GUIDE
13 16 2 X00801 DETAIL, MACHINE, LUBE BOLT-ROLLER, 340 TUBING GUIDE
27 15 6 90149A036 COTTER, HAIRPIN, 1/2-3/4 OD x.5
10
14 1 23971546 MACHINE, LUBE BOLT, V-WHEEL
11 13 2 23971504 DROP FORGED, 8350 LBS., C/W RETAINING/ THRUST WASHERS AND SPANNER BUSHING
30 12 7 BM36789 NUT,HEX,LOCK, 1-8 UNC
31 11 1 X00821 DETAIL, MACHINE, PIN, LUBE-ROLLER, TUBING GUIDE
10 2 X00822 DETAIL, MODIFICATION, ROD END, TUBING GUIDE
9 17 M20X2.5 NUT,LOCK,M20X2.5,GRADE 8
8 3 X00796 DETAIL, MACHINE, LUBE BOLT, ROLLER, 140mm
7 10 X00797 DETAIL, MACHINE, LUBE BOLT
32 33 6 1 x00812 DETAIL,MACHINE,ROLLER 8.81 LG,STEEL,TUBING GUIDE
5 1 X00811 DETAIL,MACHINE,ROLLR 6.69 LG,STEEL TUBING GUIDE
4 2 X00810 MACHINE,ROLLER 4.56 LG,STEEL,TUBING GUIDE
3 34 204KL BEARING,BALL,LIGHT 200 SERIES, EXTRA WIDTH INNER RING
2 13 X00813 DETAIL, MACHINE, V-ROLLER
1 1 27116998 TUBING GUIDE,108" RADIUS,FOLD DOWN
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY D. PARK 11/6/2012
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. TITLE
A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE ASSEMBLY,TUBING GUIDE,108 INCH
.X =  .1
UNDERSTANDING THAT IT WILL NOT BE
.XX =  .06
RADIUS,FOLD DOWN
REPRODUCED OR USED FOR ANY
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 27110982 A

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\TUBING GUIDE\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
- ECO-007526 [Link] [Link] [Link] 11/11/2011

D D

C C

B B

5 3 21-08 PIN,COTTER,1/2" - 5/8"

4 2 11-335 CLEVIS PIN, 1" DIA. X 4" LG. PER ANSI B18.8.1
3 1 11-341 CLEVIS PIN, 1" DIA. X 9" LG. PER ANSI B18.8.1
2 4 26109390 MODIFIED LINK TOP
1 2 27115831 SUPPORT LEG,90 INCH RADIUS TUBING GUIDE,LONG INJECTOR HEAD
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY [Link] 11/9/2011

4
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
[Link] 11/11/2011 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. [Link] 11/11/2011 TITLE A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE INSTALLATION,SUPPORT LEG,90"
.X =  .1
2 5
UNDERSTANDING THAT IT WILL NOT BE
.XX =  .06
RADIUS,LONG INJECTOR HEAD
REPRODUCED OR USED FOR ANY
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 27115973 -

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\TUBING GUIDE\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
- ECO-007526 [Link] [Link] [Link] 11/11/2011

D D

3
5

C C

B B

5 3 21-08 PIN,COTTER,1/2" - 5/8"

4 2 11-335 CLEVIS PIN, 1" DIA. X 4" LG. PER ANSI B18.8.1
3 1 11-341 CLEVIS PIN, 1" DIA. X 9" LG. PER ANSI B18.8.1
2 4 26109390 MODIFIED LINK TOP
1 2 27115830 SUPPORT LEG,108 INCH RADIUS TUBING GUIDE,LONG INJECTOR HEAD
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY [Link] 11/10/2011
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
[Link] 11/11/2011 STEWART & STEVENSON LLC
4 BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. [Link] 11/11/2011 TITLE A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE INSTALLATION,SUPPORT LEG,108"
.X =  .1
UNDERSTANDING THAT IT WILL NOT BE
.XX =  .06
RADIUS,LONG INJECTOR HEAD
REPRODUCED OR USED FOR ANY
.XXX =  .005
2 PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV
5
WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 27115992 -
ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\INJECTORS\YOKE\27123510 - M100 17 ROLLER - EXT. SHAFT BEARING, EXT.
WIDTH YOKE\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: UNLESS OTHERWISE SPECIFIED - INITIAL RELEASE PER ECO-009506 R. Lancaster M. Kothari M. Kothari 2/28/2013

1. THREAD IS SPIRALOCK INTERNAL LOCKING THREAD FORM. FOR

INFORMATION CONTACT SPIRALOCK CORPORATION, 25235
D D
DEQUINDRE RD., MADISON HEIGHTS, MI, 048071-0629.
2. MATERIAL: RM0489-STL,PLATE,3",AISI-4140

51.813
-D- 51.750
1.750
A 1.688

4.874

C C

A
4X n0.255
0.250 THRU
7.500 7.500 10.000 10.000
j n0.010 m B D E

19X .252/.265 THRU

5/16-18 UNC-2B THRU
Ø.313/.323 X.81 DEEP
CBORE Ø.562 X .312 DEEP

2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 j n0.015 m B C D
2.500

R0.280
0.220
-B-

1.657 1.719 1.782

2.667
2.647

B B
0.625
42X n1.253
1.251
R0.875 n0.005 m B C D
d 0.030 2.500 5.000 2.500 5.000 2.500 5.000 2.500 5.000 2.500 5.000 2.500 5.000 2.500 j
n0.002 m B C

28X Ø0.322/0.334 THRU c 0.010

3/8-16 - [Link] x 0.75 0.510
SEE NOTE 1 0.490
-E-
j n0.015 m B C D
-C-

2X R0.063

5.966 3.916
5.906 3.911
i
DRAWN
0.020 B C E S.W. Smith 10/25/2004
10X Ø0.565/0.578 X 0.87 DEEP THIS DRAWING CONTAINS PROPRIETARY
5/8-18 UNF - 2B x 0.53 AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
M. Kothari 2/28/2013 STEWART & STEVENSON LLC
j n0.010 m B D E BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
M. Kothari 2/28/2013 TITLE
A ARE FOR REFERENCE ONLY. A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE
M100 17 ROLLER - EXT. SHAFT
.X = ` .1
UNDERSTANDING THAT IT WILL NOT BE
.XX = ` .06
BEARING, EXT. WIDTH YOKE
REPRODUCED OR USED FOR ANY
SECTION A-A PURPOSE EXCEPT THAT FOR WHICH IT .XXX = ` .005
SIZE CAGE CODE DWG NO REV
SCALE 1 / 2 WAS LOANED AND SHALL BE RETURNED ANGLES = `.5~ D 81381 27123510 -
ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\INJECTORS\YOKE\27123574 - YOKE, 17 ROLLER, EXTENDED SHAFT BEARING
WITH THRUSTS\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: UNLESS OTHERWISE SPECIFIED - INITIAL RELEASE PER ECO-009515 S.W. Smith M. Kothari M. Kothari 3/4/2013
1. ALL STRUCTURAL WELDING TO CONFIRM TO THE LATEST PUBLISHED
SPECIFICATION OF THE STRUCTURAL WELDING CODE FOR STEEL
WHICH IS ANSI/AWS D1.1.
D 2. ALL WELDS TO BE FILLET. D
3. THE MINIMUM WELD SIZE SHALL BE THE THICKNESS OF THE
THINNEST MEMBER BEING JOINED.
4. USE WELDING PROCEDURE WPS-603.

C C

12910588
10X

TACK
10X

B B

27123510

1 27123510 M100 17 ROLLER - EXT. SHAFT BEARING, EXT. WIDTH YOKE

10 12910588 DETAIL,MACHINE,PIN,[Link]
QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY S.W. Smith 8/30/2005
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
M. Kothari 3/4/2013 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND
ARE FOR REFERENCE ONLY.
PROJ ENG
M. Kothari 3/4/2013 TITLE
A A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE
.X = ` .1
YOKE, 17 ROLLER, EXTENDED SHAFT
UNDERSTANDING THAT IT WILL NOT BE BEARING WITH THRUSTS
.XX = ` .06
REPRODUCED OR USED FOR ANY
.XXX = ` .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = `.5~ D 81381 27123574 -

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\Vault Work\Product Data\CTU\OPTIONS\INJECTORS\YOKE\27123575 - YOKE, 17 ROLLER EXTENDED SHAFT BEARING WITH
THRUSTS\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: - INITIAL RELEASE PER ECO-009515 S.W. Smith M. Kothari M. Kothari 3/4/2013
24800054
1. APPLICABLE STANDARDS/SPECIFICATIONS:
24800053
A. ASME Y 14.5M-1994
2. PART TO BE FREE OF BURRS AND SHARP CORNERS.
D D
24800054

248132
REF

DETAIL A
(TYPICAL 42 PLACES)

C C

27123574 REF.

REF. 248132 21X 248132

B B

14 AES01C375750WA6A91 CAP SCREW, HEX HEAD, 3/8-16 UNC X 0.75 LG.

23051193 AES01C375750WA6A91 14X 21 248132 BEARING,TANDEM ROLLER2.375OD X 3.625LG,(MCGILL)
2X 23051128 5X 84 24800054 THRUST WASHER
42 24800053 THRUST NEEDLE ROLLER AND CAGE ASSEMBLY
2 23051193 RETAINER, BEARING, END, LONG, 17 ROLLER YOKE
27123574 1 27123574 YOKE, 17 ROLLER, EXTENDED SHAFT BEARING WITH THRUSTS
5 23051128 RETAINER, BEARING, BODY, YOKE ASSEMBLY
QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY S.W. Smith 3/4/2013
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
M. Kothari 3/4/2013 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. M. Kothari 3/4/2013 TITLE
A
OF HOUSTON, TEXAS, U.S.A. AND IS YOKE ASSEMBLY, 17 ROLLER
TOLERANCES UNLESS NOTED OTHERWISE
LOANED IN CONFIDENCE WITH THE
UNDERSTANDING THAT IT WILL NOT BE
.X =  .1 EXTENDED SHAFT BEARING WITH
.XX =  .06
REPRODUCED OR USED FOR ANY THRUSTS
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 27123575 -

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 1
8 7 6 5 4 3 2 1
C:\TEMP\47f3098a-9845-4a7a-bfa4-c04590104d77\Product
Data\CTU\OPTIONS\INJECTORS\CHASSIS\27124225,ASSY,CHASSIS,M LONG\[Link]

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DESCRIPTION DESIGNER CHECKED BY ENGINEER APP. DATE
NOTES: - ECO-009651 [Link] [Link] [Link] 4/9/2013

1. APPLICABLE STANDARDS/SPECIFICATIONS:
A. ASME Y 14.5M-1994
2. PART TO BE FREE OF BURRS AND SHARP CORNERS.
D D

61 4 UR-150 RING, RETAINING, INTERNAL

60 2 SVM-16 SIGHT GLASS
59 12 SJ8517 BEARING, NEEDLE ROLLER
58 12 IR8517C RACE, INNER BEARING
57 4 FTP4874 BEARING, THRUST PACK
56 4 BM36781 NUT,HEX,LOCK, 5/16-18 UNC
55 8 AEW26X32N000WB0A91 WASHER, PLAIN, 5/16 - NARROW - TYPE B
54 8 AEW26X25R000WB0A91 WASHER, PLAIN, 1/4 - REGULAR - TYPE B
53 2 AEW07XA25000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 1-1/4"
52 20 AEW07XA00000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 1"
51 56 AEW07X625000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 5/8"
50 40 AEW07X500000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 1/2"
49 22 AEW07X375000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 3/8"
48 8 AEW07X250000WB0A91 WASHER, LOCK, HELICAL SPRING, REGULAR, 1/4"
47 16 AES14C625D37WB0A91 SCREW, CAP, HEX SOCKET HEAD, 5/8-11 UNC X 4.75 LG.
46 12 AES14C500E00WB0A91 SCREW, CAP, HEX SOCKET HEAD, 1/2-13 UNC X 5 LG.
45 2 AES01CA25B87WA6A91 CAP SCREW, HEX HEAD, 1 1/4-7 UNC X 3 LG.
44 20 AES01CA00C50WA6A91 CAP SCREW, HEX HEAD, 1-8 UNC X 3.5 LG.
C 43 40 AES01C625B00WA6A91 CAP SCREW, HEX HEAD, 5/8-11 UNC X 2 LG. C
42 16 AES01C625A75WA6A91 CAP SCREW, HEX HEAD, 5/8-11 UNC X 1.75 LG.
41 40 AES01C500B00WA6A91 CAP SCREW, HEX HEAD, 1/2-13 UNC X 2 LG.
40 22 AES01C375750WA6A91 CAP SCREW, HEX HEAD, 3/8-16 UNC X 0.75 LG.
39 4 AES01C312C25WA6A91 CAP SCREW, HEX HEAD, 5/16-18 UNC X 3.25 LG.
38 8 AES01C250875WA6A91 CAP SCREW, HEX HEAD, 1/4-20 UNC X 0.875 LG.
37 4 AEN04C500000WB0A91 NUT, HEX, 1/2-13 UNC
36 4 87901 PLUG,PIPE,SQHEAD,STL,STD,1/2"NPT
35 4 7597 FITTING,GREASE,ZERK,ST,1/4"-28
34 2 415294 SEAL, LIP
33 2 3C-040080-R BRAKE, MUTIPLE DISC
32 1 27103289 MOUNT,FLANGED NIPPLES,M80 LONG INJECTOR HEAD
31 2 248106 BEARING, SPHERICAL ROLLER
30 2 24563 RING, RETAINING, EXTERNAL
29 4 23970493 ASSEMBLY, GREASE MANIFOLD
28 2 23970308 DETAIL,MACHINE,LOVER SPROCKET,INJECTOR HEAD
27 4 23970307 DETAIL,MACHINE,SPACER,INJECTOR HEAD
26 2 23970306 SHAFT, LOWER
25 4 23933992 CYLINDER, HYDRAULIC, TENSION
24 2 23932793 DETAIL,MACHINE,BRACE INJECTOR HEAD
23 1 23932792 WELDMENT, COVER, GEAR HOUSING
22 2 236132 GEAR BOX, PLANETARY
21 1 23050225 ASSEMBLY, FRAME, GEAR HOUSING
20 2 23050131 SPINE, M100 LONG, INJECTOR HEAD
B 19 1 23050128 FRAME WELDMENT, DUAL GEARBOX, M100 LONG INJECTOR B
18 2 23031019 SHAFT, INPUT, GEAR BOX
17 2 23031008 COLLAR, GEAR BOX
16 2 23030951-02 SPACER, BEARING, TIMING GEAR
15 2 23030951-01 SPACER, BEARING, TIMING GEAR
14 2 23030928 CARRIER, BEARING, MOTOR
13 2 23030927 RETAINER, BEARING, TIMING GEAR
12 2 23030926 MOUNT, MOTOR
11 2 23030925 SPROCKET, TOP, GEAR BOX ASSEMBLY
10 1 23020094 WELDMENT, BRACKET, HIGH PRESSURE OIL FILTERS
9 2 23012417 COUPLING,INPUT,M80 INJECTOR HEAD
8 2 23012404 GEAR,TIMING,M80 INJECTOR HEAR
7 2 23-01532 BUSHING, REDUCING, HYDRAULIC DRIVE
6 2 212113 O-RING, VITON
5 2 212112 O-RING, VITON
4 10 20700238 CYLINDER,TRACTION,4.75"BORE,4"ROD
3 2 2-276 O-RING, NITILE, 70 DUROMETER
2 1 12920694 DETAIL,MACHINE PIN,SUPPORT INJEXTOR HEAD
1 4 12910631 DETAIL,MACHINE,PLATE,[Link]
FIND QTY PART NUMBER TITLE
PARTS LIST
DRAWN
THIS DRAWING CONTAINS PROPRIETARY [Link] 4/8/2013
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
[Link] 4/9/2013 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND PROJ ENG
A ARE FOR REFERENCE ONLY. [Link] 4/9/2013 TITLE
A
OF HOUSTON, TEXAS, U.S.A. AND IS
LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE ASSEMBLY, INJECTOR CHASSIS,M
.X =  .1
UNDERSTANDING THAT IT WILL NOT BE
.XX =  .06
SERIES,LONG
REPRODUCED OR USED FOR ANY
.XXX =  .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED ANGLES = .5 D 81381 27124225 -

ON DEMAND.
THIRD ANGLE PROJECTION SCALE: NTS FILE: [Link] SHEET 1 OF 4
8 7 6 5 4 3 2 1
C:\TEMP\47f3098a-9845-4a7a-bfa4-c04590104d77\Product
Data\CTU\OPTIONS\INJECTORS\CHASSIS\27124225,ASSY,CHASSIS,M LONG\[Link]

8 7 6 5 4 3 2 1

50 40X
49 22X
47 16X 41 40X
C 36 REF. 23 40 22X 46 8X
24 D

D A D

3X 60 REF. 60

2X 20 C 36
A D
VIEW C-C
32

48 8X

54 8X
4
C 38 8X C

20X 44
51 REF.
20X 52
43 40X

29 4X

19

21

B 10 B B
4X 56

8X 55
21
4X 39
SECTION D-D

56X 51

16X 42

4X 1

STEWART & STEVENSON LLC

TITLE
A A
ASSEMBLY, INJECTOR CHASSIS,M
SERIES,LONG
SIZE CAGE CODE DWG NO REV

D 81381 27124225 -
SCALE: NTS FILE: [Link] SHEET 2 OF 4
8 7 6 5 4 3 2 1
C:\TEMP\47f3098a-9845-4a7a-bfa4-c04590104d77\Product
Data\CTU\OPTIONS\INJECTORS\CHASSIS\27124225,ASSY,CHASSIS,M LONG\[Link]

8 7 6 5 4 3 2 1

TOP DRIVE ASSEMBLY

1. Assemble SPINES (#18) and FRAMES (#17 & #19). Torque 1"-8UNC, HEX HEAD
CAP SCREWS, Grade 8 (#42) to 545 ft-lbs (anti-seize).
D 2. Install SUPPORT PIN (#2) between FRAMES (#17 & #19). D
3. Install LOAD CELL BAR (See installation load cell drawing) between FRAMES
(#17 & #19). Torque 5/8"-11 UNC HEX HEAD CAP SCREWS to 127 ft-lbs
(anti-seize).
4. Bolt BRACE (#22) to FRAME (#17). Torque 3/8"-16 UNC HEX HEAD CAP
SCREWS to 26 ft-lbs (anti-seize). Measure the width across the
FRAMES (#17 & #19) at the top bolting surface of the SPINES (#18). Hold this measured
width across the FRAMES (#17 & #19) from the SPINES (#18) top bolting surface to the
BRACE (#22) within 0.020". Use shims if needed so that no gap exists between the 22 2X 16
BRACE (#22) and the GEAR BOX HOUSING on FRAME (#19). Weld the BRACE (#22) to 5 2X 6 2X 17 2X 11 2X 18 2X 24 REF. 34 2X 15
the GEAR BOX HOUSING on FRAME (#19). 8 2X
30 2X
5. Install LIP SEAL (#34) in GEAR HOUSING. 33 2X
14 2X
6. Install BEARING CARRIER (#14) into FRAME (#19). Torque 1/2"-13 UNC HEX
HEAD CAP SCREWS (#39) to 64 ft-lbs (anti-seize).
7. Install SPHERICAL BEARING (#31) onto BEARING RETAINER (#13).
8. Subtract depth of TIMING GEAR (#8) 6.780/6.720 diameter from length of
BEARING RETAINER (#13) 6.692 diameter extending past SPHERICAL BEARING
(#31). If the resulting length of BEARING RETAINER (#13) 6.692 3 2X
diameter is less than 0.453" install BEARING SPACER (#15) P/N 23030951-01. If
C the resulting length of BEARING RETAINER (#13) 6.692 diameter is greater than C

.453" install BEARING SPACER (#16) P/N 23030951-02.

9. Locate TIMING GEARS (#8) into GEAR HOUSING. Align timing marks on
teeth.
10. Install TOP SPROCKET (#11) through opening in FRAME (#17) into GEAR 12 2X
Housing.
11. Place TIMING GEAR (#8) pilot onto TOP SPROCKET (#11) and align bolt holes
in TIMING GEAR (#8) to teeth on TOP SPROCKET (#11). Insert BEARING
RETAINER (#13) with SPHERICAL BEARING (#31) and BEARING SPACER (#15) 13 2X
through TIMING GEAR (#8) bore and into TOP SPROCKET (#11). Align
bolt holes and install 5/8-11 UNC X 4.5" LG socket head cap screw. Use the cap 61 4X
screws to pull the BEARING RETAINER (#13) into TOP SPROCKET (#11).
Torque 5/8"-11 UNC SOCKET HEAD CAP SCREWS (#45) to 285 ft-lbs (Blue
Loc-tite #250). 9 2X
12. Install O-RING (#3) onto MOTOR MOUNT (#12).
13. Install MOTOR MOUNT (#12) into BEARING CARRIER (#14). Torque 1/2"- 13 2X
UNF SEALING HEX HEAD BOLTS (#39) to 28 ft-lbs (anti-seize).
14. Install O-RINGS (#5 & #6) on GEAR BOX COLLAR (#17).
B
15. Install GEAR BOX COLLAR (#17) with O-RINGS onto PLANETARY GEAR B
7
BOX (#22) shaft. Do not heat GEAR BOX COLLAR above 350 F or the
O-RINGS may be damaged.
16. Install PLANETARY GEAR BOX (#22). Torque 5/8"-11 UNC HEX HEAD
BOLTS (#41) TO 127 ft-lbs (anti-seize).
17. Install INPUT SHAFT (#18) into PLANETARY GEAR BOX (#22).
18. Install RETAINING RING (#30) onto INPUT SHAFT (#18). Select retaining ring
groove in INPUT SHAFT (#18) that full engagement of INPUT SHAFT (#18) into REF. 19 REF. 61 31 2X REF. 21
SPLINE BUSHING (#7).
19. Install BRAKE (#33) into PLANETARY GEAR BOX (#22).
20. Install RETAINING RING (#61) into SPLINE COUPLING (#9). SECTION A-A
21. Install SPLINE BUSHING (#7) into short end of SPLINE COUPLING (#9). SCALE 1/2
22. Install SPLINE COUPLING (#9) with SPLINE BUSHING (#7) onto INPUT
SHAFT (#18).

STEWART & STEVENSON LLC

TITLE
A A
ASSEMBLY, INJECTOR CHASSIS,M
SERIES,LONG
SIZE CAGE CODE DWG NO REV

D 81381 27124225 -
SCALE: NTS FILE: [Link] SHEET 3 OF 4
8 7 6 5 4 3 2 1
C:\TEMP\47f3098a-9845-4a7a-bfa4-c04590104d77\Product
Data\CTU\OPTIONS\INJECTORS\CHASSIS\27124225,ASSY,CHASSIS,M LONG\[Link]

8 7 6 5 4 3 2 1

D D

4X 25
25 REF.

46 REF.
4X 46

4X 37

37 REF.

C C

2X 26

35 REF.

4X 35

B B

12X 59 12X 58

21 REF.

STEWART & STEVENSON LLC

REF. 19 45 REF.
2X 45 2X 53 27 4X 57 4X 2 2X 28 57 REF. 27 REF. 53 REF.

TITLE
A A
ASSEMBLY, INJECTOR CHASSIS,M
SECTION B-B SERIES,LONG
SIZE CAGE CODE DWG NO REV

D 81381 27124225 -
SCALE: NTS FILE: [Link] SHEET 4 OF 4
8 7 6 5 4 3 2 1