TH460B Telehandler SLF00001-UP (MACHINE) POWERED BY 3...

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Product: TELEHANDLER
Model: TH460B TELEHANDLER SLF
Configuration: TH460B Telehandler SLF00001-UP
(MACHINE) POWERED BY 3054E Engine

S y s t e m s O p e r a t io n
TH 2 2 0 B, TH 3 3 0TH
B,3 4 0 B, TH 3 5 0TH B,3 5 5 B, TH 3 6 0TH
B,4 6 0 B, TH 5 6 0 B
a n d TH 5 8 0 B Tealenhd le r s P o w e rinTr a
Me d ia N u m b e r N
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a Da t e - 0 1 /20070/4 D a t e Up d a-t3e 0
d/ 0 7 / 2 0 0 4

i01904222

Electronic Control Module

SMCS - 7610

Illustration 1 g00785019

Electronic Control Module (ECM)

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The control is used for both the manual and the powersynchro transmissions.

The electronic control module (ECM) makes decisions that are based on input
information and memory information. After the ECM receives the input information, the
ECM sends a corresponding response to the outputs. The inputs and outputs of the ECM
are connected to the machine harness by two 70 contact connectors (J1 and J2). The
ECM is located on the right side of the machine inside the engine compartment. The
ECM sends the information to the Caterpillar Electronic Technician on the CAT data
link.

Note: The ECM is not serviceable. The ECM must be replaced if the ECM is damaged.
Replace the ECM if a failure is diagnosed.

Inputs
The inputs describe the status of the machine systems. Two types of inputs exist. The
inputs can be either a switch type or a sensor type. Switches provide an open, a ground,
or a + battery signal to the inputs of the controller. Sensors (frequency, PWM or
voltage) provide a changing signal to the sensor inputs of the controller. The inputs to
the ECM are listed in table 1 and table 2.

Outputs
The ECM responds to decisions by sending electrical signals to the outputs. The outputs
can create an action or the outputs can provide information to the operator or the service
technician. The outputs of the machine ECM are listed in table 1 and table 2.

Input/Output
The CAT data link is used in order to provide a connection for the service tool for
troubleshooting, testing, and calibrations. The data link is bidirectional. The data link
allows the ECM to receive information. The data link allows the ECM to send
information.

Table 1

Contact Description J1 (1)

No. (2) Function Type

1 Key Switch ON Key Switch ON

2 Transmission Output Speed Sensor + Diff Speed 1 +
3 Transmission Output Speed Sensor - Diff Speed 1 -
6 Transmission Intermediate Speed Sensor 1 + (3) Diff Speed 3 +

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7 Transmission Intermediate Speed Sensor 1 - (3) Diff Speed 3 -

10 Cat Data Link + CDL +
5V Sensor Supply
11 Transmission Oil Temperature Supply

12 Backup Alarm Relay 2A ON

13 Machine Ground Battery -
15 Converter Output Speed Sensor + Diff Speed 5 +
16 Converter Output Speed Sensor - Diff Speed 5 -
17 Engine Speed Sensor + Diff Speed 6 +
18 Engine Speed Sensor - Diff Speed 6 -
20 Cat Data Link - CDL -
5V Sensor Return
21 Transmission Oil Temp Sensor Return

22 Torque Converter Temp Sensor Analog Pass 1

Switch To Battery
24 Shuttle Reverse Duality Input (4)

Switch To Battery
25 Shuttle Forward Duality Input (4)

29 Engine Coolant Sensor Analog

30 Fuel Level Sensor Analog
Switch To
32 Location Code Enable
Ground
Transmission Neutralizer Override Switch (moved Switch To
33
from J2-51) Ground
Switch To
35 Transmission Oil Filter Bypass Switch
Ground
36 Transmission Oil Temperature Sensor Analog
38 Unswitched Battery + Battery
39 Unswitched Battery + Battery
Left Stabilizer Raise Switch To
40
Ground

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Switch To
41 Left Stabilizer Hold
Ground
Switch To
42 Left Stabilizer Lower
Ground
Boom Retracted Switch Switch To
43
Ground
8V Sensor Return
45 Switch To Ground Return

47 Unswitched Battery + Battery

48 Transmission - Speed Clutch 1 (3) PWM

49 Transmission - Speed Clutch 2 (3) PWM

50 Transmission - Speed Clutch 1-4 returns (3) PWM Return
51 Transmission - Speed Clutch 3 (3) PWM
52 Transmission - Speed Clutch 4 (3) PWM
54 Fwd/Rev Clutch Return PWM Return
55 Rear Axle Lock & Auxiliary Diverter Valve Return PWM Return
57 Machine Ground - Battery -
58 Transmission - Speed Clutch 5 (3) PWM

59 Transmission Synchronizer Modulation Valve (3) PWM

Speed Clutch 5 and Transmission Synchronizer
60 PWM Return
Modulation Valve Returns (3)
Switch To
63 Hydraulic Lockout Switch - Enable
Ground
Hydraulic Lockout Switch - Disable Switch To
64
Ground
65 Rear Axle Lock Solenoid PWM
66 Auxiliary Diverter Valve PWM
67 Transmission - Clutch Forward PWM
68 Transmission - Clutch Reverse PWM
10 Volt Power
69 10 Volt PHS Valve Power
Supply

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70 Machine Ground (-) Battery -

( 1 ) The ECM responds to an active input only when all the necessary conditions are satisfied.

( 2 ) The connector contacts that are not listed are not used.

( 3 ) Machines equipped with a Power Synchro Transmission

( 4 ) Machines equipped with manual transmissions

Table 2

Contact Description J2 (1)

No. (2) Function Type

1 Key Switch Start Neutral Start IN

3 Quick Coupler Relay 2A On/Off
5 Circle Steer Relay 2A On/Off
6 Crab Steer Relay 2A On/Off
7 Start Relay 2A On/Off
8 Relay Returns Return
9 Continuous Flow LED 300mA Sink 1
10 Frame Level Interlock Relay 300mA Sink 2
11 Rear Axle Lock Return Side Relay 300mA Sink 3
12 Engine Run Relay 300mA Sink 4
13 PHS Address Out 300mA Sink 5
14 Alternator R-Terminal R-Terminal
Switch To Ground
15 Continuous Flow Switch

16 LSI Sensor PWM

Switch To Ground
17 Inlet Air Filter Restriction Switch

19 Cab/Platform Indicator Switch 300 mA Sink

20 MSS Lamp Driver 300 mA Sink
21 MSS Lamp Driver 300 mA Sink

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Switch To Ground
23 Auxiliary 2 Select Switch

Switch To Ground
24 Rear Axle Align Switch

Switch To Ground
25 Steer Mode Switch - Front

Switch To Ground
26 Steer Mode Switch - Circle

Switch To Ground
27 Steer Mode Switch - Crab

Switch To Ground
28 Front Axle Align Switch

Switch To Ground
29 Right Stabilizer Raise

Switch To Ground
30 Right Stabilizer Hold

Switch To Ground
31 Right Stabilizer Lower

32 Joystick Longitudinal Command PWM

33 Joystick Thumb Slider Command PWM
Switch To Ground
34 Platform Mode Switch - Cab

Switch To Ground
35 Platform Mode Switch - Platform

Switch To Ground
36 Quick Coupler Switch - Engage

Switch To Ground
37 Quick Coupler Switch - Disengage

Switch To Ground
38 Quick Coupler Switch - Parity

Switch To Ground
39 Differential Lock Engaged Switch

40 Joystick Lateral Command PWM

Switch To Ground
41 Auxiliary (+)

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Service Brake Pressure Switch (Transmission Switch To Ground

42
Neutralizer)
43 Engine Oil Pressure PWM
Switch To Ground
44 Right Stabilizer Pressure Switch

Switch To Ground
45 Left Stabilizer Pressure Switch

Switch To Ground
46 Trigger Parity

Switch To Ground
47 Boom Critical Angle Switch

Switch To Ground
48 Aux Parity

49 (3) PWM
Shift Rail Position Sensor 1
50 (3) PWM
Shift Rail Position Sensor 2
51 (3) PWM
Shift Rail Position Sensor 3
Switch To Ground
52 Parking Brake Switch - ENGAGED

Switch To Ground
53 Parking Brake Switch - DISENGAGED

Switch To Ground
54 Boom Lowered Switch

Switch To Ground
55 PHS Address (IN)

(4) Switch To Ground

58 Neutralizer Switch (Transmission)

Switch To Ground
59 Shuttle Control FWD (4)

Switch To Ground
60 Shuttle Control REV (4)

Switch To Ground
61 Boom Critical Angle Switch Parity

Switch to ground
62 Auxiliary -

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64 CAN B+ (Instr) J1939 CAN B +

65 CAN B- (Instr) J1939 CAN B -
67 CAN A+ (PHS Valve Stack) CAN A +
68 CAN A- (PHS Valve Stack) CAN A -
( 1 ) The ECM responds to an active input only when all the necessary conditions are satisfied.

( 2 ) The connector contacts that are not listed are not used.

( 3 ) Machines equipped with a Power Synchro Transmission

( 4 ) Machines equipped with manual transmissions

Copyright 1993 - 2010 Caterpillar Inc. Tue Sep 14 21:22:44 EST 2010
All Rights Reserved.
Private Network For SIS Licensees.

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