Metals Notes
Metals Notes
METALS
©Edited 2025-2026
CHEMISTRY PP2
KCSE MAPPING ON METALS 1995-2025
NB:
The industry that can be built next to a sodium extraction plant is industrial manufacture of
hydrochloric acid since choline which a by-product in the extraction of sodium used as a raw material in
the manufacture of hydrochloric acid.
❑A high current of about 35,000 amperes is passed through the electrolyte which is molten sodium
chloride to:
i. To decompose the ore.
ii. Maintain the ore in liquid state due to resistance.
Occurrence
❑Aluminium is also a very reactive metal and therefore does not occur freely. It is found in compounds
with other elements.
❑Aluminium is the most common naturally occurring metal. It makes 7% of the earths crust.
❑These are some examples of aluminium ores.
❑Iron (III)oxide being insoluble in the base is filtered off as a residue (red mud) to obtain a
filtrate containing aluminate and silicate ions. The filtrated is then cooled.
Step II: Formation of Aluminium Hydroxide
❑Aluminium hydroxide can be obtained in two ways
i. Treating the filtrate (sodium tetrahydroxo aluminate) with carbon (IV) oxide gas which
precipitates aluminium hydroxide leaving the silicate in solution.
2Na[Al (OH)4] (aq) + CO2(g) → 2Al (OH)3 (s) + NaCO3 (aq) + H2O(l)
i. The filtrate can be diluted with water, then agitated in air to enhance hydrolysis of the
aluminate ions and finally seeded with freshly prepared aluminium hydroxide.
❑The aluminium (III) hydroxide (Al (OH)3) residue is filtered off. Silicon (IV)oxide remain in
the solution as filtrate.
Step III: Roasting of Aluminium Hydroxide
❑Aluminium hydroxide is then heated at temperatures of about 1000˚C to give aluminium oxide
and water.
1000˚C
❑Multiply 1st equation by 4 and 2nd by 3 to balance the number of electrons at the cathode and anode:
Impure
bauxite (AI.,0 1)
Fc 03, Sib:!
Hea ting
wi th cone.
NaOH
Sodium a l uminatc
a[Al(OH).s](aq) with
impurities. N Si0 1(aq)
and Fc.,O (s)
- I
Filter to
rcmo"·c
impun tics
Sodium aumina c(IU)
soluion Na.,SiO{aq)
Treat with
carbon(IV)
S i 3(aq)l• I oxide to
preci pitate
Aluminium
hydroxide
and fihcr
Alr(OH 3)
Heat ooo·c
Molten I- di ssolvc in
A l101(1) cryolite I Pure bauxite (A 20)
m. crvoljtc
Electrolysis
Pure
alumin i um
Uses of Aluminium
I. Used in making aeroplane parts, buses, tankers, furniture because aluminium is very light.
II. Used making duralumin-an alloy which is harder and has a higher tensile strength. Duralumin is
used in the construction of aircraft and car window frames.
III. Used making utensils, sauce pans, spoons because it is light, good conductor of electricity and
Malleable.
❑Malleability means metal can be hammered into a thin sheet
IV. Used making overhead electric cables because it is light, ductile and good conductor of electricity
and is light.
❑ Ductile means that the metal can be made into thin wires.
V. Used in the thermite process as a reducing agent for production of Manganese, Chromium and
Titanium.
VI. Some aluminium compounds are used in sewage treatment.
VII. Manufacture of aluminium paint. This is used in coating radiators, storage tanks and other metal
works.
[Link] the manufacture of explosives e.g. a mixture of ammonium nitrate and aluminium powder is
explosive.
Environmental effects of extracting Aluminium from Bauxite
❑Carbon (IV)oxide gas that escape to the atmosphere is a green house gas that causes
global warming.
❑Bauxite is extracted by open caste mining that causes land degradation.
❑The most abundant ores which are normally used for extracting iron are magnetite
and haematite. With the chief ore being haematite.
❑The ores of iron contain silica (SiO2) and aluminium (II) oxide as impurities.
Extraction Process
❑Iron is usually extracted from its oxides or siderite. The following are the raw materials:
(i) Haematite(Fe2O3)
(ii) Coke/charcoal/ carbon
(iii) Limestone
❑The chief ore can be prepared by heating either iron pyrites (FeS2) or siderite (FeCO3) in air.
❑The iron pyrites (FeS2) or siderite (FeCO3) is first crushed after which it is heated in air. The process
of heating removes water and other impurities with low melting points. This gives iron ore with about
30 – 95% of iron(III) oxide depending on the quality of the ore. The other remaining percentage are
impurities such as silica (SiO2 ) and alumina (Al2O3 ). These are the main impurities.
❑Sulphide and carbonate ores are converted to chief ore (haematite) by roasting in air as
follows:
3000c
5000C
6000C
16000C
❑The raw materials are fed into the blast furnace. This is done through hoppers at the top of
the furnace. The raw materials are:
• iron ore –(mainly haematite, iron(III) oxide).
• coke –which is a cheap form of carbon made from coal.
• limestone –which is used to remove wastes.
❑The furnace is covered with inverted double cap to reduce amount of any gases escaping .
❑Near the base, blast of hot air at about 827 oC is driven into the furnace through small holes
called Tuyeres. As the air enters ,it reacts with coke to form carbon(IV)oxide gas. This
reaction is highly exothermic, hence raises the temperature of the furnace to 1600°C.
❑As the carbon(IV) oxide rises up the middle of the furnace, it reacts with more coke
reducing it to carbon(II) oxide gas. This reaction is endothermic and hence the temperature
drops to about 1000°C.
❑The carbon(II) oxide gas formed then reduces the chief ore (Iron(III) oxide) to iron metal
and it being oxidized to carbon(IV) oxide . This reaction takes place at the upper part of the
furnace at temperatures of about 5000 – 700oC. Both carbon and carbon (II) oxide ac as
reducing agents.
Fe2O3(s) + 3CO(g) → 2Fe (s) + CO2(g)
❑Carbon(II) oxide is the main reducing agent because of the large surface that is in
contact with the iron(III) oxide.
❑The carbon (II) oxide gas produced is recycled.
❑The iron produced denser than iron ore hence falls to the lower part of the furnace where the
temperatures are high enough to keep it molten. The temperature at this region is about
15350C – 30000C.
❑The limestone fed into the furnace alongside coke and iron (II) oxide is decomposed by heat
in the furnace to form calcium oxide and carbon (IV) oxide.
CaCO3(s) Heat CaO(s) + CO2(s)
❑The limestone helps in the removal of the sandy impurities which include acidic
impurities in the ore to form a liquid slag.
❑Calcium oxide (Quicklime)being basic reacts with the amphoteric oxide impurities
silicon (IV) oxide (SiO2) and aluminium (III) oxide (Al2O3) in the ore to form slag
which are calcium silicate and calcium aluminate.
CaO(s) + SiO2(s) → CaSiO3(l)
CaO(s) + Al2O3(s) → CaAl2O3(l)
❑ Note: The main component of the slag is calcium silicate.
❑The role of the slag is to prevent Iron from being oxidized by hot air.
❑ The slag formed is tapped off at a higher level of the furnace because of its lower density
and also it is immiscible with molten iron. The iron obtained from the blast furnace is 90–
95% pure and it is called “pig Iron”. The main impurity in pig iron is carbon. Other
impurities are silicon, manganese, sulphur and phosphorus, depending on the composition of
the original ore.
❑The 5% of carbon can be reduced by blowing oxygen into molten iron which converts
carbon into carbon (iv) Oxide.
Effect of the impurities on the Iron
i. Impurities make iron less hard and brittle.
ii. Impurities lowers the melting point of iron.
USES OF THE SLAG
i. Gates ,pipes, engine blocks, rails, charcoal iron boxes, lamp posts because it is cheap
ii. Nails, cutlery, scissors, sinks, vats, spanners, steel rods, and railway points from steel.
Environmental effects of extracting iron from blast furnace.
i. Carbon(IV)oxide (CO2) gas is a green house gas that causes global warming if allowed to
escape from the furnace.
ii. Carbon (II)oxide (CO)gas is a highly poisonous odourless gas that can kill on leakage. It is
preferentially absorbed by the haemoglobin in mammals instead of Oxygen to form a stable
compound that reduce free hemoglobin in the blood.
iii. Haematite (Fe2O3), Magnetite (Fe3O4) and Siderite (FeCO 3) are
extracted through open cast mining that cause soil degradation.
TEST FOR THE PRESENCE OF IRON
❑ lead (II) Sulphide (galena) as a useful impurity also reacts with air to form Lead (II) oxide and
Sulphur (IV) oxide gas.
Step 3: Reduction of zinc oxide using coke or carbon and carbon (II) oxide
❑ The oxides from the roaster is mixed with coke and limestone are fed into the furnace then
heated at about 1300◦C. This temperature has to be maintained to prevent re-oxidation to
zinc oxide. The metal oxides are reduced to their respective metals.
ZnO(s) + C(s) → Zn(g) + CO(g)
ZnO(s) + CO(g) → Zn(g) + CO2(g)
PbO(s) + C(s) → Pb(l) + CO(g)
PbO(s) + CO(s) → Pb(l) + CO2(g)
❑At the furnace temperature which is maintained above 1,000°C;
i. Zinc has a boiling point of 913°C. It is a vapour and is collected at the top of the furnace. It is
cooled very rapidly to 600°C by mixing it with a spray of molten lead. The
lead spray condenses the zinc and prevents it from being re-oxidised.
At this temperature liquid zinc separates and settles above the molten lead since it is less dense and
is run off.
ii. Lead is a liquid and is able trickle to the bottom of the furnace from where it can be taped off.
❑At the furnace temperatures limestone decomposes to quicklime/CaO and produce Carbon (IV)oxide
gas.
Heat
❑Any lead oxide present reacts with the acid to form lead (II) sulphate which is insoluble and is
therefore precipitated.
▪ The zinc sulphate is then dissolved in water and the solution electrolysed. The cathode is made of
lead containing 1% silver and the anode is made of aluminium sheets. The electrode reactions are:
Cathode
▪ Zinc ions are discharged.
▪ If graphite electrode were used, hydrogen gas would have been evolved instead. Zinc is
stripped off the cathode regularly. The metal is about 99.5% pure.
Anode
▪ Hydroxide ions are discharged in preference to sulphate ions.
Flow chart on extraction of Zinc
from Calamine ,Zinc blende. CO2 from SO2 from
calamine zinc blende
Limestone
Water Filtration
Coke/carbon Roasting chamber
Slag
Granulated Zinc Liquid Lead Calcium silicate
Uses of Zinc
i. Carbon (IV)oxide produced is a green house gas that causes global warming.
ii. Carbon (II)oxide formed is a colourless and odourless poisonous gas that combines with
haemoglobin in the blood to form stable carboxyhaemoglobin reducing free haemoglobin
leading to death.
iii. Sulphur (IV)oxide is a gas that has a pungent poisonous smell that causes headache to
human if in high concentration.
iv. Any leakages in Sulphur (IV)oxide gas escapes to the water bodies to form weak
sulphuric(VI)acid lowering the pH of the water. This causes marine pollution /death of
aquatic life, accelerated rusting/corrosion of metals/roofs and breathing problems to human
beings.
Revision Exercise
CHEMISTRY PAPER 2
KCSE
2010 Q.6
2019Q.2
LEAD
Occurrence
▪ Its chief ore is galena (PbS). Other ores of less industrial importance are cerussite (PbCO3)
and anglesite (PbSO 4).
Extraction
▪ The ore is first ground into a fine powder and then concentrated through froth floatation. The
concentrated ore is then roasted in air to obtain lead (II) oxide and Sulphur (IV) oxide.
2PbS(s) + 3O2(g) → 2PbO(s) +2SO2(g)
▪ The lead (II) oxide from the roaster is mixed with coke and calcium carbonate (limestone).
The mixture is then heated in a blast furnace.
▪ The lead (II) oxide is reduced by the coke to lead.
2PbO(s) +C(s) → Pb(s) +CO 2(g)
▪ Iron is added to the blast furnace to reduce any remaining lead sulphide to lead.
Fe(s) + PbS(s) → FeS(l) + Pb(s)
▪ Calcium oxide combine with silica to form calcium silicate which is a slag.
CaO(s) + SiO2(s) → CaSiO 3(l)
▪ The iron (II) sulphide and calcium silicate form slag which is tapped off separately from the lead.
▪ The lead produced by the method is not pure. Pure lead is obtained by blowing a blast of air
through the molten impure lead. Oxygen in the air oxidises the impurities into compounds
which are less dense than lead. These compounds float on the molten lead and are skimmed
off.
▪ More pure lead can be obtained by electrolysis.
▪ The cathode is made of a pure strip of lead while the impure lead is made the anode as
shown in figure below. At the cathode, lead is deposited while at the anode lead dissolves.
At the cathode: Pb2+(aq) + 2e- → Pb(s)
At the anode: Pb(s) → Pb2+(aq) + 2e-
Uses of Lead
ii. Making protective clothes against nuclear (alpha rays/particle) radiation in a nuclear
reactor.
iii. Mixed with tin (Sn) to make solder alloy.
TEST FOR ZINC OR LEAD
▪ Crush the ore suspected to contain Zin or Lead and add hot concentrated Nitric (IV)
acid to free the ions present.
Note: Concentrated Sulphuric(VI)acid forms insoluble PbSO4 thus cannot be used to
free the ions in Lead salts.
▪ The free ions are then added a precipitating reagent mostly 2M sodium hydroxide or 2M
aqueous ammonia with the formation of;
i. a soluble precipitate in excess of 2M sodium hydroxide if Zn2+ ,Pb2+ , Al3+ions are present.
ii. a white precipitate that dissolves to form a colorless solution in excess 2M aqueous ammonia if
Zn2+ions are present.
iii. an insoluble white precipitate in excess 2M aqueous ammonia if Pb2+ , Al3+ions are present.
iv. Pb2+ ions form a white precipitate when any soluble SO4 2- , SO3 2- , CO3 2- , Cl- , is added
while Al 3+ ions do not form a white precipitate.
v. Pb2+ ions form a yellow precipitate when any soluble I- (e.g. Potassium/sodium Iodide) is
added while Al3+ ions do not form a yellow precipitate.
vi. Pb2+ ions form a black precipitate when any soluble S- (e.g. Potassium/sodium sulphide) is
added while Al3+ ions do not form a black precipitate.i.e;
Observation Inference
White precipitate on adding about 4 drops of either Na 2CO3(aq), Na2SO3(aq), Na2SO4(aq), Pb2+ ions
H2SO4(aq), HCl(aq), NaCl(aq)
Yellow precipitate on adding about 4 drops of of KI(aq), NaI (aq) Pb2+ ions
Black precipitate on adding aout 4 drops of Na2S(aq)/K2S(aq) Pb2+ ions
REVISION EXERCISE
CHEMISTRY PAPER 2
KCSE
2000 Q.2
2017 Q.6
COPPER
Occurrence
▪ Copper is also a transition element. It combines with other elements in which it exhibits two oxidation
states, copper(I) and copper (II) compounds. Table below shows a list of copper ores.
▪ Silicon (IV)oxide (silica) is then added and the mixture is heated in the absence of air. The silica
reacts with iron (II) oxide to form iron (II) silicate which separates out as a slag leaving behind the
copper(I) sulphide.
FeO(l) + SiO2 (l) FeSiO 3(l)
▪ Copper(I)sulphide is then heated in a regulated supply of air where some of it is converted to
copper (I) oxide.
2Cu2S (s) + 3O2(g) 2Cu2O(l) + 2SO2(g)
Impure copper
---++--... ......_-++- Pu re copper
as a n ode as cathod e
_
:-coppe r sulphate
Sludge solution
(Go ld,si'lve r '
a nd Pl atinum)
• The cathode gets bigger as the anode gets smaller and smaller. This is because of the
reactions shown below.
At the cathode At the anode
Cu2+ (aq) + 2e- → Cu(s) Cu (s) → Cu2+ (aq) + 2e- Note: The copper
Note: Cu2+ ions are discharged to anode gets dissolved to form copper(II)
form copper metal. The cathode ions, Cu2+ . The anode loses mass as
therefore gains mass as copper is copper dissolves. Impurities are dropped
deposited in it. below the electrode.
▪ The blue colour of the copper (II) sulphate solution does not fade because the
concentration of the Cu2+ ions remains the same. This is because as they get used up at
the cathode, they are replenished at the anode.
Flow Char t For Extraction of Copper
Cu2S + FeO
Strongly heated in FeSiO3(l)
furnance with air slag
Separation Copper (I) Oxide (Cu2O) (controlled)
Blister Copper (I) sulphide
+
copper Cu2S
Blister copper
Purification Cu2 O reacts with
by remaining Cu2 S SO2 released
electrolysis Purification by
electrolysis
Blister
Pure copper
copper
chart summary of extraction of copper
I \Vater I Oil
Cu2S
Smelting firu:nace-
/ I Sulphm(l\l)Oxide
I
I Limit·ed air I
,
Calciillm
aluminate
Iron Silicate
(FeSiOJ )Sag n [Link]
2"d :roasting furnace
(Ca.l\.hO")slag ..
I
I Impur·e copper Self redtJction
I .Sulphw{IV)Oxide
l
Eled:rolysis using Coppe r electrod es
J.
I
+ l
Cathode; Pure Copper deposited.
Anod!e; Impure Copper 'eroded.
- . .. - .. -.
Uses of Copper
▪ Copper is mainly used in:
(i) making low voltage electric cables, contact switches, cockets and plugs because it is a
good conductor of electricity.
(ii) Making solder because it is a good thermal conductor.
(iii)Making useful alloys e.g.
▪ Brass is an alloy of copper and Zinc (Cu/Zn)
▪ Bronze is an alloy of copper and Tin (Cu/Sn)
▪ German silver is an alloy of copper ,Zinc and Nickel (Cu/Zn/Ni)
iv. Making coins and ornaments.
Environmental Effects of Extracting Copper from Copper Pyrites
(i) Sulphur (IV)oxide is a gas that has a pungent poisonous smell that causes head ache to human
in high concentration.
(ii) Sulphur (IV)oxide gas if allowed to escape dissolves in water /rivers/rain to form weak sulphuric
(IV)acid lowering the pH of the water leading to marine pollution, accelerated corrosion/rusting of
metals/roofs and breathing problems to human beings.
(iii) Copper is extracted by open caste mining leading to land /environmental /soil
degradation.
Test for the Presence of Copper in an Ore
blu percip
itate,dis olve ot oyaVde p
solution im exces 2 NH3(a )
REVISION EXERCISE
CHEMISTRY PAPER 2
KCSE
1995 Q.4,
2002 Q.6