Chapter 1: Introduction to
Automatic Control
Systems Engineering and Process
Control
Why Automatic Control?
• Ensures product quality and specification
compliance
• Maintains safety of personnel and equipment
• Handles disturbances and uncertainties
• Optimizes energy and raw material usage
From Plant Objectives to Control Loops
• Plant-wide goals are decomposed into
subsystems
• Subsystems are controlled using feedback
loops
• Simple loops form the building blocks of large
systems
Feedback Control Structure
Physical Meaning of Signals
• Setpoint: desired value of process output
• Measurement: sensor-derived output signal
• Control signal: manipulated input to the
process
• Disturbances: unmeasured external influences
What Feedback Achieves
• Robustness against disturbances
• Reduced sensitivity to modeling errors
• Stabilization of unstable processes
Thermostat Example – Hardware View
Thermostat Example – Block Diagram
Negative Feedback Principle
• Increase in output causes reduction in control
action
• Sign of feedback determines stability
• Incorrect sign leads to instability
Block Diagrams as Engineering
Abstractions
• Blocks represent dynamic relationships
• Signals carry information, not energy
• Complex systems are simplified for analysis
Feedforward Control Structure
open-loop control using a process model
Limitations of Feedforward Control
• Sensitive to model inaccuracies
• Cannot correct unmeasured disturbances
• Rarely used alone in practice
Combined Feedback–Feedforward
Complementary Control Structure
Graphical Process Representations
• Plant layouts give system overviews
• Process flow sheets use standard symbols
• P/I diagrams connect process and
instrumentation
General Process Layouts
Process Flow Sheet Representation
Process & Instrumentation Diagram
Introduction to Dynamical Process
Models
Why Process Dynamics Matter?
• Processes differ in speed and damping
• Dynamics affect control difficulty
• Controllers must match process behavior
Need for Process Models
• Predict system response
• Enable controller design and tuning
• Ensure safety and performance
Overview of Modeling Frameworks
Chapter 1 Summary
• Automatic control enables safe and efficient
operation
• Feedback is the central organizing principle
• Models and diagrams precede controller
design