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2.2. Control Chart (Mathematical Problem)

Control charts for X̅ and R are established for a shaft's outside diameter with a subgroup size of 4, based on 20 subgroups. The calculated control limits for the R chart are UCLR = 0.0326 and LCLR = 0, with R̅ = 0.0143. The document discusses process capability, rejection percentage, and strategies for reducing rejection rates.

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3 views11 pages

2.2. Control Chart (Mathematical Problem)

Control charts for X̅ and R are established for a shaft's outside diameter with a subgroup size of 4, based on 20 subgroups. The calculated control limits for the R chart are UCLR = 0.0326 and LCLR = 0, with R̅ = 0.0143. The document discusses process capability, rejection percentage, and strategies for reducing rejection rates.

Uploaded by

sajidulislam2203164
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Problem # 1 Control charts for X̅ and R are maintained on the outside diameter of a shaft.

The subgroup size is 04. After 20 subgroups ∑ X̅ = 43.75 and ∑R = 0.286. The specification
of the product is 2.15±0.02 unit. Products falling above and below the specification limit
are rejected. The process is statistical controlled and normally distributed. Find the control
limits for X̅ and R charts, Process capability, RPI of the process and % rejection. How to
reduce the % of rejection if any?

Universe or Total Production

For sample 1,
X̅1 = (x1+ x2+ x3 +x4)/4
1 For sample 2,
X̅2 = (x1+ x2+ x3 +x4)/4
……..
For sample 20,
X̅20 = (x1+ x2+ x3 +x4)/4
Hence, ∑ X̅ = X̅1 + X̅2+ ……. + X̅20
For sample 1,
R 1 = x1 - x 4
For sample 2
R 2 = x3 - x 4
…..
R20= x2- x1
Hence, ∑R = R1 + R2 + R3+….. +R20
Lets Remember few things before going for solution !!!!
Solution:
For R Chart

Here, R̅ = ∑R/m = 0.0143


at n = 04; D3=0 and D4 = 2.282
UCLR = 0.0326
LCLR = 0

UCLR = 0.0326

R̅ = 0.0143

LCLR
0

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