METHOD STATEMENT FOR CONSTRUCTION OF P ROI ECT Q UAL1 I Y Al A N

INTAKE WELL AT JAGATI AND UAL

KANTAMAL ISSUE: H
PROJECT: EXECUTION OF 2NOS IND IVID U AL DCC TO.
\VE £ RURAL PIPED WATER SU PPLY PRO.I ECT QTAD/WET PQM.'WI I W 05
PERTAINING TO BOUD H DISTRICT REV. NO: 00

ISSUED TO NAM E:
CONTROLLED COPY NO:
DES I GNATI ON:
IS SUED BY:

SI GNATURE & DATE:

EXECUTION OF 2NOS. INDIVIDUAL RURAL PIPED

WATER SUPPLY PROJECT PERTAINING TO
BOUDH DISTRICT

TITLE : MLTHO D STATEMENT FOR CONSTRUCTION OF STAKE WELL

PROCEDURE NO: LTCD/WET/PQM/\VI/IW/05
JOB CODE : LF 190183
REVIS ION NO : 00

SAMS
Prepared By
Rev Date (CONSTRUCTIO N Approved By
No
MANAGER) (Project Manager)

face I ti fi 1 —1

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 METHOD STATEMENT FOR CONSTRUCTION OF
P ROI ECT QUAL ITY MAN UAL
INTAKE WELL AT JAGATI AND
ISSUE: H
KANTAMAL DOC TO..
? ROJECT: EXECUTION OF 2NOS INDIVID UAL ETCD/WET.'PQM/WI 'IW/05
RURAL PIPED WATER SUPPLY PROJECT REV. NO:
00 PERTAINING TO BOUDU DISTRICT

TABLE OF CONTENTS

1. 0 S DCTI ON 1 : PURPO SE ..... .03

2.0 SDCTI ON 2 : SCOPE ...................... . 03
3. 0 SLCTI ON 3 : REFERENC D DO C UMENTS ................. 03

4. 0 SECTION 4 : ME,THODOLOGY.............................................................03

5.0 SECTION 5 : NHS RISK ASSESSMENT............................................13

6.0 SECTION 6 : QUALITY ASSURANCE & QUALITY CONTROL......14

7. 0 SECTION 7 : APPENDICES/ FORMATS............................................14

SeniflvilytNTCo rusNonlnlernal Use

 METHOD STATEMENT FOR CONSTRUCTION OF
PROJECT Q UAL ITY MAN1 A
INTAKE WELL AT JAGATI AND L
issue. H
KANTAMAL DOC NO.
PROJECT: EXECUTION OF 2NOS INDIVIDUAL LTCD/WET/PQM WI IW.'05
\VET RURAL PIPED \VATER SUP PLY PROJECT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

1.0 SECTION 1: PURPOSE

The purpose of this procedure is to establish a uniform working

procedure for Construction of Intake well at Jagati and Kantamal as
per approved drawings and specification.

2.0 SECTION 2: SCOPE

This procedure covers the detail work methodology for Excavation,

levelling course, Reinforcement, Shattering, Concrete pouring, Raft
concrete, Column, Side wall and Slab concrete pouring. Plastering
for Sidewall of the Structures, and color washing & finishing works.

3. O SECTION 3: REFERENCE DOCUMENTS

l . GA & Detail Drawings for the Buildings & Structures

2. Bar Bending Schedule.
3. Inspection & Test Plan
4. Environment, Health Safety & Plan.
5. IS codes — IS 456, IS 383

4.O SECTION 4: METHODOLOGY FOR CONCRETING OF BUILDING

c STRUCTUREIS IS DETAILED BELOW

RESPONSIBILITIES
Primary - Section Head
Secondary - Site
Engineer

4. 1 MATERIALS

The essential materials for concrete are as follows:

• Concrete: The M30 (Mix Design) grade of Concrete conforming to the

Specification / Drawing. The concrete shall be of consistency
and workability. The workability of concrete is as per IS 456
clause 7.
• Reinforcement: Reinforcement steel shall be high yield strength
deformed bars confirming to IS 1786. Grade of steel shall be
used of Fe 500 manufactured by reputed manufacturers like
SAIL/ R1NL/TATA/Jindal/ Shyam Steel. Reinforcement steel
shall be stored in a manner that no damage or rusting is
caused to the material.

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 METHOD STATEMENT FOR CONSTRUCTION OF
PROJECT QU AL ITY MAN
INTAKE WELL AT JAGATI AND UAL
ISSUE: H
KANTAMAL DOC NO..
PROJECT: EXECUTION OF 2NOS IN DIVIDL!AL LTCD/WET/PQH'WI/IW/05
WET RURAL PIPED WATER SUPPLY PROJE CT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

• Cement: OPC 43Grade Cement to be used for civil works shall confirm
to all relevant IS code 8112 as mentioned in the reference and as
specified in the contract. The cement shall be stored above ground in a
suitable weather tight godown and in such a manner to permit easy access
for proper inspection and to prevent deformation due to moisture. Cement
held in storage for a period of 90 days or longer shall be tested.

• Water: Water to be used for construction works shall conforming to IS

456. Portable water is generally satisfactory. Water containing any
excess of acid, alkali, sugar or salt shall not be used.

• Aggregates: Aggregates shall be obtained from an approved source. Fine

aggregate should be used as per IS 383 table no: 9. the sand shall be
clean, free from dust, vegetable substances, clay, salt and other
deleterious substances. Coarse aggregate for concrete shall confirm to IS
383. This shall consist of crushed stone and shall be clean and free from
elongated, flaky, clay lumps, slag, alkali and other deleterious matter.
Coarse aggregate shall be in single size or graded, in both cases the
aggregate shall be within the limits of IS 383 table no: 7. The Oneness
modulus of sand shall neither be less than 2.2 nor more than 3.2. The
sand will not contain more than 8% silt.

4.2 SEQUENCE OF WORK

The sequence of operation for Concreting shall be as follows:
Survey
• The surveyor will conduct survey as per the co-ordinates shown
in the drawing with reference to the GPS identified by the
Engineer / Client.
• Levels also will be transferred from the identified benchmarks
(BM), which will be established near the site in an undisturbed
structure.
•
This will be used in future activities & periodically these survey
points will be checked to find the accuracy.
EXCAVATION
• Once the survey work is completed, the centerline shall be marked
on the Portion to be excavated.
• The excavation may be done mechanically or manually according to
the site and soil condition to the required dimension and to the
required depth as per the drawing with due consideration for the
workable space. Excavate as per the excavation scheme. Avoid over
excavation.

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 METHOD STATEMENT FOR CONSTRUCTION OF
PROJ ECT QUALITY 4tAN U
INTAKE WELL AT JAGATI AND AL
issvr. H
KANTAMAL DOC NO.:
PROJECT: EXECUTION OF 2NOS INDIVIDUAL LTCD/W ET, PQM/ WI I
\\ ET W/05 RURAL PIPED WATER SUPPLY PROJECT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

• If the excavation is deeper, adopt shoring if required.

• Keep excavation pits free from water. Use dewatering pumps if
required.
• After Completion of the excavation, required level and size to be
trimmed and cleaned.
• If the excavated soil is found sandy the same shall be used for
backfilling other wise any other approved earth shall be used for
backfilling.

PLAIN CEMENT CONCRETE:

• Ingredients for PCC { 1:3: 6), between the foundation bottom and
over excavated area.
• Check the center of the excavated pit; check the dimensions and
orientation of PCC.
• Clean the pit by removing all the loose materials.
• Prepare the formwork for PCC to correct dimensions and levels.
• Ingredients for PCC are mixed mechanically in the Mixer Machine
according to the mix mentioned in the specifications & drawing.
• Placing of the concrete will be done manually. Chutes will be
provided to avoid segregation. The poured PCC will be compacted
manually with steel rammers.

REINFORCEMENT
• Prepare Bar bending schedule based on the reinforcement drawings.
• All bars shall be accurately bent gradually and according to the
shapes and sizes as shown in drawings or as per BBS.
• Re bending or straightening incorrectly shall not be done without
approval of authority’s Engineer.
• Reinforcement shall be accurately fixed and maintained firmly in the
correct position using cover blocks, spacers, chairs, binding wire
etc. to prevent displacement during placing and compaction of
concrete.
• Binding wire shall be 16-gauge soft annealed wire.
• Place the rods as per the drawing, take care that the lapping is
always staggered & no adjacent bars have laps at same location 8s

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Page 5 of 14
 METHOD STATEMENT FOR CONSTRUCTION P ROI ECT QUAL ITY MAN
OF INTAKE WELL AT JAGATI AND UAL
KANTAMAL ISSN E: H
PROJECT: EXEC UTI ON OF 2NOS INDIVIDUAL DOC NO.:
WET RURAL PIPED \VATER SUPPLY PROJECT LTC D*W ET/PQ M, W1. I W 05
PERTAINING TO BOUDH DISTRICT REV. NO: 00

the lapping length shall be as per the drawlng. Laps within 2D (depth
of beam) and '/• spans from the face of the column are not aNowed
• Verify the spacing & number of shear rings used. The rods shall be
tied with binding wire and all ends of wire shall be kept within the
cage & no wire ends should protrude in the cover zone.
• Ensure enough numbers of cover blocks are placed (Raft 50 mm,
Columns 40mm, Slabs and side walls 2 hmm) at l m intervals.
• Ensure if any insert plates are to be fixed for Top slab, for
supporting hand rails at walk way or slab top portion.
• Weld the required no of legs in the insert plate. Ensure proper
arresting of the plates while welding the plate with the legs so that
the face is not distorted.
• Tie / Weld the legs of the insert plate along with the main and shear rods.
Check the face of the insert plates after tying / welding the legs, any
rectification shall be done by adjusting the legs in the required
locations.
• If the concreting is a continuation of the existing structure, ensure
that the structure is chipped and cleaned before placing the
reinforcement & also the reinforcement of the existing structure
shall be over lapped and tied properly with the Reinforcement for
which concrete is to be done.
• All protruding bars from columns, beams and slabs to which other
bars are to be spliced later must be protected from rusting by a coat
of thin neat cement grout.

SHUTTERING (FORM WORK)

• The thickness of wall is 1.2m from the level of [Link] to 115.00m
and then reduced to l m from the level of 115.00m to 121. 0Om after
that the thickness of wall has reduced to 800rnm from the level of
12 l .0Omm up to 126.00m for Kantamal Intake and 750m m thlc
wall for Boudh Intake.
• The shattering shall be placed as per the requirement of the
building / structure.
• The faces of formwork meeting concrete shall be cleaned and two
coats of approved mould oil applied before fixing reinforcement.
• All rubbish particularly chippings, shavings, saw dust, wire pieces

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 METHOD STATEMENT FOR CONSTRUCTION OF
P ROI ECT Q UAL1 TY MAN UA
INTAKE WELL AT JAGATI AND L
ISSUE: H
KANTAMAL DOCNO:
PROJECT: EXE CUTI ON OF 2NOS INDIVIDUAL LTCD/WET PQNt WI I \\ /05
\VET RURAL PIPED \VATER SUPPLY PROJECT REV. NO:
00 PERTAINING TO BOUDH DISTRICT

dust etc.
• Forms intended for reuse shall be treated with care. Forms that
have deteriorated shall not be used. Before reuse, all forms shall be
thoroughly scraped, cleaned holes suitably plugged and joints
repaired.
• Wire ties passing through beams and walls shall not be allowed. In
their place bolts passing through sleeves shall be used. Formwork
spacers left in situ shall not impair the desired appearance or
durability of the structure. Filling all the tie form holes with
grouting.
• Ensure that the shattering plates are properly supported, to avoid
bulging while concreting.
• Check for the verticality and rectify the same by adjusting the
supports provided.
• The tolerances on the shapes, lines and dimensions are as per
technical specification as follows
Variation from plumb of all structures:
1. In 2.5m: 1Ornm
2. In Src: 15mm
3. In l 0m or more: 25mm
Variation from level or grade of slab, beams, soffits and visible
arches:
1. In2.5s:5m+n
2. 1n7.5m: 10mm
Variation in cross sectional dimensions of columns, beams and
similar members:
I. -Srnm
2. + l0mm

Variation in thickness of slabs, walls, arch sections and similar

members:

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 METHOD STATEMENT FOR CONSTRUCTION OF
ROI ECT QUAL I i“Y M AN U
INTAKE WELL AT JAGATI AND AL
issue. H
KANTAMAL DOC NO..
PROJ ECT: EXECUTION OF 2NOS INDIVID UAL LTCD WET PQL WI IW/05
''ET RURAL PTPE D ¥VATER SUPPLY PROJECT REV. NO:
00 PERTAINING TO BOUDH DISTRICT

2. * 10mm
Footings for columns, piers, walls and similar structures:
l . Variation in Dlmension in plan:
• - l Omm
• + 50mm
2. Displacement or Eccentricity:
• 2% footing width in the direction of misplacement but
not more than 5Omm.
3. Reduction in thickness:
• 5% of specified thickness subject to a maximum of
50rnm
Tolerances in fixing anchor bolts:
1. Anchor bolts without sleeve 1. hmm in plan.
2. Anchor bolts with sleeves hmm for bolts up to 28mm dia and
3mm for bolts 32mm dia and above.
3. Embedded parts: hmm in all directions.
• The shiittering shall be sufficiently tight to prevent loss of slurry
from concrete, using sealed.
• The stripping time for formwork shall be as per IS 456.
Type of formwork Minimum period before
striking formwork
Vertical formwork to columns, 16-24 hrs
walls, beams
Soffit formwork to slabs(props to 3 days
be refixed immediately after
removal of formwork)
Soffit formwork to beams 7 days
(props to be refined immediately
after removal of formwork)
Props to slab:
[Link] up to 4.5m 7 days

Sensi I ivity: rNT Co n stru ction I n tern al U

 METHOD STATEMENT FOR CONSTRUCTION OF
P ROI ECT QU AL1 TY Al AN U
INTAKE WELL AT JAGATI AND AL
I SSU E: H
KANTAMAL DOC NO.:
PROJ ICT: EXEC UTI ON OF 2NOS INDIVID UAL LTCD/WET/PQM W I. IW 05
\VET RURAL PIPED WATER SUPPLY PROJECT REV. NO:
00 PERTAINING TO BOUDH DISTRICT

[Link] over 4.5m l4 days

Props to beams and arches:
[Link] up to 6m l4 days
[Link] over 6m 21 days
CONCRETING

• Ensure that enough materials are available for the concrete.

• Grade of concrete should be done as given in drawing and miXlRg
ratio should be based on approved design mix.
• Prior to start of placement of concrete, the entire area, which has been
approved for pouring of concrete, shall be cleaned with help of
compressed air / water.
• Concrete should not be dropped from a height of more than l . Om.
• While placing concrete, to ensure, without disturbance to forms or
reinforcement, pipes, ducts and other fixings.
• In deep pours, only when the concrete and form work is designed
for this purpose, and by using suitable chutes or pipes.
• Concrete shall normally be compacted in its final position within
thirty minutes of leaving the mixer.
• Immersion vibrators shall be inserted vertically at points not more
than 45omrn apart and withdrawn slowly till air bubbles cease to
come to the surface, leaving no voids. When placing concrete in
layers advancing horizontally, care should be taken to ensure
adequate vibration, blending and welding of the concrete between
successive layers. Vibrators shall not be allowed to meet
reinforcement, form work and finished surfaces after start of initial
set.
• Each placement of concrete in multiple lift work shall be allowed to
set for at least 24 hours after the final set of concrete before the
start of subsequent placement.

• Chutes shall have slopes not flatter than l vertical, 3 horizontal

and not steeper than l vertical 2 horizontal.

• The leveling of concrete shall generally be done with manual screed.

It will be done two times. First, just after placing the concrete and

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Sensitivity: LNT Con st r u ct ion I n t er n al
 METHOD STATEMENT FOR CONSTRUCTION OF
P ROJ EC7' Q UAL I TY 41AN U A
INTAKE WELL AT JAGATI AND L
lSSU 2: H
KANTAMAL DOC NO..
PROJEC P: EXEC UTI ON OF 2NOS INDTVI D UAL LTCD/WET/PQ\i. WI^I W/05
\VET RURAL PIPED \YATER SUPPLY PROJECT REV. NO:
00 PERTAINING TO BOUDH DISTRICT

next, after two hours of concrete placing. This finished level of

concrete will be checked regularly during concreting.
• The required number of cubes shall be taken and tested for
strength for 7 & 28 days. The acceptance shall be based on the
cube results.
• Use approved water for curing.

• For large, iinformed area structures like slabs, mass foundation

curing shall be started as soon as concrete has set and for formed
surfaces curing shall start as soon as formwork is removed.
• Concrete shall be continuously wet for a minimum period of 7 days
from the date of placing of concrete, following a lapse of 12-14hrs
after laying concrete.

Construction Joint:
• Concrete shall be placed without interruption until completion of
work between construction joints.
• Concrete shall be placed without interruption until completion of
work between construction joints.
• When resuming work on the hardened concrete surface of the joint. It
shall be thoroughly cleaned, roughened and all lattices removed. The
surface shall be swept clean with wire brushes thoroughly wetted
and treated with a this layer of cement mortar consisting of equal
volume of sand and cement and fresh concreting will start.
• On this, a layer of concrete not exceeding l50mm thickness shall be
placed and well rammed against the old work.
Repairing of concrete:
• Immediately after the shattering is removed, repairing work must be
done.
• The surface shall be saturated with water for 24 hours before
patching is done with l: 5 cement sand mortar and also mix with
bonding agent.
• The mortar shall be well worked into the surface with a wooden
float.

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 METHOD STATEMENT FOR CONSTRUCTION OF
INTAKE WELL AT JAGATI AND PROJECT QUAL ITY MAN UA
L
ISSU E: H
KANTAMAL DOC NO.:
PROJECT: EXECUTION OF 2NOS INDIVID UAL LTCD/WET/PQM/WI/IW/05
WET RURAL PIPED WATER SUPPLY PROJECT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

• After completion of intake well floor slab, brickwork must be done

• Bricks shall be soaked in water before use period of at least l hour,
to penetrate the water to whole depth of the bricks. All the soaked
bricks shall be stacked on a clean place
• 250rnm thick brick wall in Cement mortar ratio 1:6.
• Brickwork shall be laid in English Bond.
• Before laying bricks, a layer of mortar shall be spread over the full
width of suitable length of lower course.

• Each brick shall be pressed in to the mortar and shoved in to final

position to embed the brick fully in mortar.

• Bricks shall be laid with frogs uppermost.

• All brick work shall be plump and true to dimensions given.

Vertical joints in alternate courses shall come directly one over the
other and be in line.

Horizontal courses shall be levelled. The thickness of brick courses

shall be kept uniform.

Bricks shall be so laid that all joints are well filled with mortar. The
thickness of joints shall not less than 6mm and not more than
l Omm.

The face joints shall be racked to a minimum depth of 12mm by

raking tools daily during the progress of work when the mortar is
still green, so as to provide a proper key for plastering to be done.

• Care shall be taken to ensure that the brickwork is kept wet for
seven days commencing from 24 hours after the course is laid

Plastering Works
• Smooth type of 20 mm thk Plaster in cement sand mortar 1:6 for
External wall and 15mm thk Plaster in cement sand mortar l:fi ratio
for internal wall.
• l hmm thk Plaster in cement sand mortar 1:4 for ceiling plastering
• Select sand based or the type of finish, specification and stacks the
reQuired quantity.

Se n s i fivit y: LNT Co nstr uctio n Intern

 METHOD STATEMENT FOR CONSTRUCTION OF
PROJECT QU AL ITY MAN UAL
INTAKE WELL AT JAGATI AND
isson. H
KANTAMAL Doc xo .
PROJECT: EXECUTION OF 2NOS INDIVIDUAL LTCD/WET.'PQS1'WI I W
\VET 05 RURAL PIPED \VATER SUPPLY PROJECT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

• Roughening of the background improves the bond of plaster. The surface

shall be wetted evenly before applying the plastering. Ensure required
quantity of cement, WP Compound, measuring box, Thickness gauges,
Wooden float straight edge kept at location.
• Provide adequate scaffold for safety in advance.
• If it is necessary to suspend the work at the end of the day, it shall
be left in a clear horizontal or vertical line not nearer than l 50mm
for any corners or on parapet tops or on copings etc.
• And then continues the work, the edge of the old work shall be
scraped clean and treated with cement slurry before the new plaster
is laid.
• Apply and finish true to plane and to the required surface finish
Check at every stage and record checks.
• Cure for 7 days.
Painting
• External surfaces shall be painted with two coats of weather proof
acrylic emulsion paint of approved colour over a coat of primer.

• Internal surfaces shall be given with two coats of distemper paint

over a coat of primer.

• Ceiling shall be painted with two coats of white distemper over a

coat of primer.

• Prior commencing cleans the surfaces to be painted.

• Surfaces shall be clean, dry and free from all defective or poorly
adhering materials, dirt, grease etc.

• Defects in the plastered surfaces will be repaired as per the

procedure and flush with the adjoining surfaces.

• Nails and binding wires shall be removed.

• Cement plastered surfaces shall be rubbed down with rubbing

stone and cleaned of dust and all foreign matter before application
of primer.

• The parts not to be painted are protected prior to commence of

painting works.

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 METHOD STATEMENT FOR CONSTRUCTION OF
PROJECT QU AL1TY MAN U AL
INTAKE WELL AT JAGATI AND
issue. H
KANTAMAL DOC NO..
PROJECT: EXECUTION OF 2NOS INDIVIDUAL LTCD/WET.‘PQM/WI I W/05
\VET RURAL PIPED ¥VAT ER SUPPLY PROJECT REV. NO: 00
PERTAINING TO BOUDH DISTRICT

II/tisceltazteous WorLs

• 3 gate openings shall be provided at levels as mentioned in the

drawing.

• Pocket openings shall be provided in the wall as per the drawing .

• Roof Treatment shall be provided with Brick bat Coba & Finishing coat
of 2mrn thickness in CM l:4 with water proofing Treatment.

• Damp Proof Course of 4ornm thick 1:2:4 cement concrete.

• Flooring shall be done with Ceramic Tile.

• 110mm dia PVC pipe shall be used for Rain water down comers.

• MS Rolling shutter shall be in the size of 2. 5m*3.5m

• Door shall be in 12mm thick pre-laminated plywood paneled with

Aluminium frame and single hinged shutters with doors.

• Windows are in the size of l . 5m*1. 2m of 5mm thk glass paneled

window with Aluminium frame.

• Ventilators of size 750rnm*3OOmm with decorative RCC Jally.

• 6OOmm dia Exhaust fan shall be provided.

SECTION 5: ENVIRONMENT c HEALTH, SAFETY RISK ASSESSMENT.

• The entire worker must be screened before engaging them on
the job.
• Leveling staff / ranging poles for survey must be made of wooden
or electrical non-conductive material.
• Necessary precaution to be taken for the overhead cables while
work with excavators.
• Restricted movement of men 8s equipment around the swing area
of the excavator.
• Reverse horn facilities for all tier mounted plying plants.
• Knee covered gumboot is must for all the people who are involved
in grading and jungle cutting.
• Proper access should be there for trenches or excavated pits.

ten sitivi ty: L NO Constr uc tion In tern al U se

 METHOD STATEMENT FOR CONSTRUCTION PROJ EC F QU AL ITY MAN
OF INTAKE WELL AT JAGATI AND UAL
KANTAMAL ISSU E‹ H
PROJECT: EXECUTION OF 2NOS INDIVIDUAL DOC TO.:
\VET RURAL PIPED ¥VATER SUPPLY PROJECT LTCD/WET!PQM WI '1 W '05
PERTAINING TO BOUDH DISTRICT REV. NO: 00

• Special precaution measures to be taken to prevent earth

collapsing at pipe joint portions which may require keeping for longer
period.
• Proper illumination to be ensured during working at night hours.
• Excavation should be avoided at night.
• Obtain work permit before starting blasting work.
• Ladder to be provided for safety access to the pit exceeds 1.20m
depth.
• While shifting of rod by means of crane, ensure the quantity of
reinforcement to be shifted by crane is within the crane capacity and
allowable reach
• Usage of Shoe & other PPE by all construction personnel.
• Regular inspection of all electrical points.
• Use hand gloves while doing cutting, bending, shifting and tying of
reinforcement
• Dewatering, water should be discharged in a location at least 50
meters from working place to avoid slippery sand.

SECTION 6: QUALITY ASSURANCE & QUALITY CONTROL

This shall be followed and maintained with the compliance / adherence to

the procedure, Inspection Test Plan and by keeping records in relevant Check-
sheet and formats.

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