0% found this document useful (0 votes)
4 views24 pages

A ABB, Analyzer, AX460

The document is a user guide for the AX460 Single Input pH/Redox (ORP) Analyzer, detailing its PID control features and operational instructions. It covers the types of PID control (Single and Dual), safety information, and programming procedures for effective operation. The guide emphasizes the importance of following safety protocols and using trained personnel for installation and maintenance.

Uploaded by

Alberto Romero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
4 views24 pages

A ABB, Analyzer, AX460

The document is a user guide for the AX460 Single Input pH/Redox (ORP) Analyzer, detailing its PID control features and operational instructions. It covers the types of PID control (Single and Dual), safety information, and programming procedures for effective operation. The guide emphasizes the importance of following safety protocols and using trained personnel for installation and maintenance.

Uploaded by

Alberto Romero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User Guide – Single Input pH/Redox (ORP) Analyzer

PID Control Supplement


AX460
IM/AX4PID_5
ABB
The Company BS EN ISO 9001:2000

We are an established world force in the design and manufacture of instrumentation for industrial
process control, flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers Cert. No. Q05907

application expertise, service and support worldwide.


EN 29001 (ISO 9001)
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled
service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years
Lenno, Italy – Cert. No. 9/90A
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.
Stonehouse, U.K.
The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated
by the Company, and is indicative of our dedication to quality and accuracy.

0255

Electrical Safety
This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use'. If the eqipment is used in a manner NOT specified by the Company, the protection
provided by the equipment may be impaired.

Symbols
One or more of the following symbols may appear on the equipment labelling:

Warning – Refer to the manual for instructions Direct current supply only

Caution – Risk of electric shock Alternating current supply only

Protective earth (ground) terminal Both direct and alternating current supply

The equipment is protected


Earth (ground) terminal through double insulation

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Technical Publications Department.

Health and Safety


To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/
or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures
must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.
CONTENTS
1 INTRODUCTION .............................................................. 2
1.1 Single PID Controlle .............................................. 2
1.1.1 Reverse Acting (Base) Single
PID Control ........................................... 2
1.1.2 Direct Acting (Acid) Single PID Control ... 3
1.2 Dual (Bi-directional) PI Controller ........................... 3
1.3 Ouput Assignment ................................................ 4

2 OPERATION ..................................................................... 5
2.1 Introduction ........................................................... 5
2.2 Operating Page ..................................................... 7
2.2.1 Single PID Controller .............................. 7
2.2.2 Dual (Bi-directional) PI Controller ............ 8

3 OPERATOR VIEWS ....................................................... 10


3.1 View Set Points ................................................... 10

4 PROGRAMMING ........................................................... 11
4.1 Setting Up Three Term (PID) Control Parameters 11
4.2 Manual Tuning ..................................................... 11
4.3 Configure Control ................................................ 12
4.3.1 Configure Single PID Controller ............ 13
4.3.2 Configure Dual (Bi-directional)
PI Controller ........................................ 16
4.4 Configure Power Failure Recovery Mode ............ 19

1
1 INTRODUCTION
The AX460 Single Input pH Analyzer has been enhanced with the addition of Proportional Integral Derivative (PID) control.
PID control can be either relay output (Time Proportioning or Pulse Frequency) or analog output.
The control output can be configured as either a Single PID Controller (Reverse or Direct Acting) or as a Dual PI Controller (Bi-directional
Acid/Base).
The output from the Single PID Controller is assignable to either a relay or an analog output.
The outputs from the Dual PI Controller are assignable to either relays, analog outputs or one of each type.
This supplementary manual provides additional information relevant to the PID control features of the analyzer and must be read in
conjunction with the User Guide (IM/AX4PH).

1.1 Single PID Controller – Fig. 1.1


The single PID controller is a basic feedback control system using three-term PID control with a local set point.

Manual Output

Control Set Point

PID Control Loop PID Output Output 1

Process Variable

Fig. 1.1 Single PID Controller

1.1.1 Reverse Acting (Base) Single PID Control – Fig. 1.2


Reverse acting control is used when the process pH is less than the required output pH. Normally, a base is added to the sample to
increase the pH value.

100%

Control
Output

Reverse
Acting

0%
0pH 7pH 14pH
Process Variable

Fig. 1.2 Reverse Acting (Base) Single PID Control

2
1 INTRODUCTION…

1.1.2 Direct Acting (Acid) Single PID Control – Fig. 1.3


Direct acting control is used when the process pH is greater than the required output pH. Normally, acid is added to the sample to
decrease the pH value.

100%

Control
Output

Direct
Acting

0%
0pH 7pH 14pH
Process Variable

Fig. 1.3 Direct Acting (Acid) Single PID Control

1.2 Dual (Bi-directional) PI Controller – Figs 1.4 and 1.5


The dual (bi-directional) PI controller is a a dual-feedback control system using P + I control with two local set points.

Manual Output

High Set Point

PI Control Loop Output 1


PI Output
Process Variable

Low Set Point

PI Control Loop Output 2


PI Output

Process Variable

Fig. 1.4 Dual (Bi-directional) PI Controller

3
…1 INTRODUCTION

…1.2 Dual (Bi-directional) PI Controller – Figs 1.4 and 1.5


Dual (bi-directional) control is used if the pH value must be controlled within specified upper and lower limits. The minimum span
between set points is 0.5pH.

100%

Control
Output
Reverse Acting Direct Acting
Base Controller Acid Controller
(Output 2) (Output 1)

0%
0pH 6pH 8pH 14pH

Fig. 1.5 Dual (Bi-directional) PI Control

1.3 Ouput Assignment


For single PID control, the output signal is assignable to either relay 1 or analog output 1. For dual (bi-directional) PI control, the output
signals are assignable to any two of the following outputs: relay 1, relay 2, analog output 1 and analog output 2 – see Table 1.1 and
Section 4.3.
Single PID Controller
Output Type Relay 1 Relay 2 Relay 3 AO 1 AO 2
Analog     
Time or Pulse     

Dual (Bi-directional) PI Controller


Output Type Output Type
Relay 1 Relay 2 Relay 3 AO 1 AO 2
(Direct Acting – Acid Controller) (Reverse Acting – Base Controller)
Analog Analog     
Time or Pulse Analog     
Analog Time or Pulse     
Time or Pulse Time or Pulse     

Table 1.1 Output Assignment

4
2 OPERATION
2.1 Introduction
The location of the PID controller programming pages and menus within the analyzer's operating software is shown in the overall
programming charts – see Figs. 2.1 and 2.2.

Use the Sidescroll Key to scroll through the Pages within each Menu

Use the Menu Key to


scroll through the Menus

OPERATING PAGE

SENSOR CAL.

Security Code

CONFIG. DISPLAY Refer to User Guide (IM/AX4PH)

CONFIG. SENSORS

CONFIG. ALARMS

CONFIG. OUTPUTS

Section 4.3, Page 12


CONFIG. CONTROL Controller PID Controller Power Recovery
Control Action Power Rec. Mode

Proportional Band Default Output


Use the Downscroll
Key to scroll through Integral Time
the Parameters
Derivative Time
within each Page
Output Type

Pulses/Minute
OR
Cycle Time
OR
Output Range

CONFIG. CLOCK Analog option board fitted


OR Refer to User Guide (IM/AX4PH)
CONFIG. SECURITY Analog option board not fitted

Fig. 2.1 Overall Programming Chart – Single PID Controller

5
…2 OPERATION

Use the Sidescroll Key to scroll through the Pages within each Menu

Use the Menu Key to


scroll through the Menus

OPERATING PAGE

SENSOR CAL.

Security Code

CONFIG. DISPLAY Refer to User Guide (IM/AX4PH)

CONFIG. SENSORS

CONFIG. ALARMS

CONFIG. OUTPUTS

Section 4.3, Page 12


CONFIG. CONTROL Controller Acid Controller Base Controller Power Recovery
Proportional Band Proportional Band Power Rec. Mode
Integral Time Integral Time Default Output
Use the Downscroll
Key to scroll through Output Type Output Type
the Parameters
within each Page
Pulses/Minute Pulses/Minute
OR OR
Cycle Time Cycle Time
OR OR
Output Range Output Range

CONFIG. CLOCK Analog option board fitted


OR Refer to User Guide (IM/AX4PH)
CONFIG. SECURITY Analog option board not fitted

Fig. 2.2 Overall Programming Chart – Dual (Bi-directional) PI Controller

6
2 OPERATION…

2.2 Operating Page

2.2.1 Single PID Controller

Note. The Single PID Controller operating page replaces the Single Input pH operating page shown in Section 2.3.1 of the User
Guide, IM/AX4PH.

Measured Values
7.00 pH pH.

24.6 Deg.C Temperature.


Setpoint 7.00pH
Control set point.

Control Mode
7.00 pH Measured pH.

---- Manual Control mode.


Control Mode Use the and keys to switch between manual (Manual) and automatic (Auto) control.

Control Output
7.00 pH Measured pH.

60.0 % Man Control output (%), manual (Man) or automatic (Auto).


Setpoint 7.00pH When Control Mode is set to Manual (see above), use the and keys to adjust the
control output between 0 and 100%.

Control Set Point


7.00 pH Measured pH.

7.00 pH Control set point.


Control Setpoint Use the and keys to adjust the control set point between 0 and 14pH.

Measured Millivolts

404 mV Millivolts.
Millivolts

% Slope and pH Check Value


100.0 % % slope value.
A value between the programmed minimum % slope value (see Set Min Slope in the
7.00 pH CONFIG. SENSORS page – User Guide Section 5.3) and 105% is displayed. If the value is
A: Slope & Check outside these limits, check the electrode system.

pH check value (zero point).


Displayed as an additional indication of pH electrode system condition; 7pH is the
optimum value for glass electrodes and 0pH for Antimony electrodes.

Wash Function Alarm 3 set to Wash (A3: Type, User Guide Section 5.4) – see User Guide
Section 2.3.3.
Monitoring pH Alarm 3 not set to Wash.

7
…2 OPERATION

…2.2 Operating Page

2.2.2 Dual (Bi-directional) PI Controller

Note. The Dual (Bi-directional) PI Controller operating page replaces the Single Input pH operating page shown in Section 2.3.1
of the User Guide, IM/AX4PH.

Measured Values
7.00 pH pH.

24.6 Deg.C Temperature.


Hi 8.00 Lo 6.00
High and low control set points.

Control Mode
7.00 pH Measured pH.

---- Manual Control mode.


Control Mode Use the and keys to switch between manual (Manual) and automatic (Auto) control.

Control Output
7.00 pH Measured pH.

60.0 % Man Control output (%), manual (Man) or automatic (Auto).


Hi 8.00 Lo 6.00 When Control Mode is set to Manual (see above), use the and keys to adjust the
control output between –100 and 100%.

High Control Set Point


7.00 pH Measured pH.

8.00 pH High control set point.


High Setpoint Use the and keys to adjust the high control set point between 0.5 and 14pH.

Low Control Set Point


7.00 pH Measured pH.

6.00 pH Low control set point.


Low Setpoint Use the and keys to adjust the low control set point between 0 and 13.5pH.

Note. The minimum span between low and high control set points is 0.5pH.

Millivolts Continued on next page.

8
2 OPERATION

…2.2 Operating Page

…2.2.2 Dual (Bi-directional) PI Controller

Measured Millivolts

404 mV Millivolts.
Millivolts

% Slope and pH Check Value


100.0 % % slope value.
A value between the programmed minimum % slope value (see Set Min Slope in the
7.00 pH CONFIG. SENSORS page – User Guide Section 5.3) and 105% is displayed. If the value is
A: Slope & Check outside these limits, check the electrode system.

pH check value (zero point).


Displayed as an additional indication of pH electrode system condition; 7pH is the
optimum value for glass electrodes and 0pH for Antimony electrodes.

Wash Function Alarm 3 set to Wash (A3: Type, User Guide Section 5.4) – see User Guide
Section 2.3.3.
Monitoring pH Alarm 3 not set to Wash.

9
3 OPERATOR VIEWS
3.1 View Set Points

Notes.
• The View Set Points page replaces the View Set Points page shown in Section 3.1 of the User Guide, IM/AX4PH.
• The parameter names and units of measurement displayed in the View Set Points page depend on the Probe Type setting for
Sensor A in the CONFIG. SENSORS page – see User Guide, Section 5.3. Those shown below are given as examples only.

View Set Points


This page shows alarm set points. The value of each of the set points is shown, together
with the name of the parameter it is assigned to.
-----
VIEW SETPOINTS Set point values and relay/LED actions are programmable – see User Guide, Section 5.4.

Sensor A (pH), Alarm 1 Set Point

-----Off Note. If Controller is set to PID or Dual and Output Type is set to Time or Pulse (see Section
4.3), A1: Set Point is set to Off, regardless of the setting in the CONFIG. ALARMS page – see
A1: Setpoint User Guide, Section 5.4.

Sensor A (Temperature), Alarm 2 Set Point

-----Off Note. If Controller is set to Dual (see Section 4.3) and Output Type for Base Controller is set
to Time or Pulse (see Section 4.3.2), A2: Set Point is set to Off, regardless of the setting in
A2: Setpoint the CONFIG. ALARMS page – see User Guide, Section 5.4.

Alarm 3 Set Point


Sen.A

6.80pH
A3: Setpoint

Alarm 4 Set Point


Temp.A

55.0Deg.C Note. Alarm 4 is available only if the optional analog output board is fitted.

A4: Setpoint

Alarm 5 Set Point

-----Off Note. Alarm 5 is available only if the optional analog output board is fitted.

A5: Setpoint

VIEW SETPOINTS
VIEW OUTPUTS
Return to main menu.

SENSOR CAL.
Sensor calibration enabled (User Guide, Section 5.3) – see User Guide,
Section 4.1.
Security Code
Alter Sec. Code not set to zero (User Guide, Section 5.7) – see User Guide,
Section 5.1.
CONFIG. DISPLAY
Alter Sec. Code set to zero (User Guide, Section 5.7) – see User Guide,
Section 5.2.

10
4 PROGRAMMING
4.1 Setting Up Three Term (PID) Control Parameters g) Set Derivative Time to:
To enable a process to be controlled satisfactorily, the following
t
conditions must apply: (for P+I+D control)
8
a) The process must be capable of reaching a natural balance t
(for P+D control)
with a steady load. 12
b) It must be possible to introduce small changes into the
system without destroying either the process or the product. The analyzer is now ready for fine tuning by small adjustments to
the P, I and D terms, after the introduction of a small disturbance
The Proportional Band determines the gain of the system. (the
of the set point.
gain is the reciprocal of the proportional band setting, e.g. a
setting of 20% is equivalent to a gain of 5). If the proportional
band is too narrow, the control loop may become unstable and
cause the system to oscillate. With proportional band control
only, the system normally stabilizes eventually but at a value Response Time
which is offset from the set point.

Process Variable
The addition of Integral Action Time removes the offset but, if set
too short, can cause the system to go into oscillation. The
introduction of Derivative Action Time reduces the time required
by the process to stabilize.

4.2 Manual Tuning


Before starting up a new process or changing an existing one: Time

a) Select the Configure Control page and ensure that Controller Mode A
is set to PID – see Section 4.3.
b) Select the PID Controller page and set the following:
Response Time
Proportional Band – 100%
Process Variable

Integral Time – 0 (off) – see Section 4.3.1


Derivative Time – 0 (off)

Note. If the system goes into oscillation with increasing


amplitude (Fig. 4.1 Mode B), reset the proportional band to
200%. If oscillation continues as in Mode B, increase the
proportional band further until the system ceases to
Time
oscillate.
Mode B
If the system oscillates as in Fig. 4.1 Mode A, or does not
oscillate, refer to step c).
Response Time
Process Variable

c) Reduce the Proportional Band by 20% increments and Cycle Time t


observe the response. Continue until the process cycles
continuously without reaching a stable condition (i.e. a
sustained oscillation with constant amplitude as shown in
Mode C). This is the critical point.
d) Note the cycle time 't' (Fig. 4.1 Mode C) and the Proportional
Band (critical value) setting.

e) Set Proportional Band to: Time


1.6 times the critical value (for P+D or P+I+D control) Mode C
2.2 times the critical value (for P+I control)
2.0 times the critical value (for P only control) Fig. 4.1 Control Conditions
f) Set Integral Time to:

t
(for P+I+D control)
2
t
(for P+D control)
1.2

11
…4 PROGRAMMING

4.3 Configure Control

Note. Applicable only if A: Probe Type is set to pH – see User Guide, Section 5.3.

-----
CONFIG. CONTROL

Off Controller Type


PID Select the controller type:
----- Dual Off – Disables the controller
PID – Single PID controller
Controller Dual – Dual, bi-directional (acid/base) controller

PID Controller
Controller set to PID – see Section 4.3.1.
Acid Controller
Controller set to Dual – see Section 4.3.2.

CONFIG. CLOCK
Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY
Optional analog output board not fitted – see User Guide, Section 5.7.

12
4 PROGRAMMING…

…4.3 Configure Control

4.3.1 Configure Single PID Controller


Controller
set to PID

----
PID Controller

Power Recovery See Section 4.4.

Control Action
Set the required control action:
Rev. Rev. – Reverse acting – see Fig. 1.2.
---- Direct Direct – Direct acting – see Fig. 1.3.
Control Action

Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.

100.0 % Man
Proportional Band

Integral Action Time


Set the integral action time between 1 and 7200 seconds in 1 second increments.
Set to 0 to disable integral action time.
100 Secs
Integral Time

Derivative Action Time


Set the derivative action time between 0.1 and 999.9 seconds in 0.1 second increments.
Set to 0 to disable derivative action time.
10.0 Secs
Derivative Time Note. Derivative control in pH applications could cause instability. It is therefore
recommended that this is set to 0 in pH applications.

Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 1)
---- Time Analog – Analog output (analog output 1)
Pulse – Pulse frequency (relay 1)
Output Type

Pulses/Minute Output Type set to Time – continued on next page.


Cycle Time Output Type set to Analog – continued on next page.
Output Range Output Type set to Pulse – continued on next page.

13
…4 PROGRAMMING

…4.3 Configure Control

…4.3.1 Configure Single PID Controller


Output Type
set to Time
Time Proportioning Output
The Time Proportioning Output is interrelated to the retention time of the vessel and the
flow of the chemical reagent and is adjusted experimentally to ensure that the chemical
10.0Secs reagent is adequate to control the dosing under maximum loading. It is recommended that
Cycle Time the Time Proportioning Output is adjusted in Manual Mode set to 100% valve output
before setting up the PID parameters.
PID Controller
The time proportioning output value is calculated using the following equation:
control output x cycle time
on time =
100
Set the cycle time, between 1.0 and 300.0 seconds in 0.1 second increments – see
Appendix B, Fig. B4 Mode C.

Note. Changes to the cycle time do not take effect until the start of a new cycle.

Permanently de-energized
Output = 0%

Energized
Output = 25% 2.5s 7.5s
De-energized

Energized
Output = 50% 5s 5s
De-energized

Energized
Output = 75% 7.5s 2.5s
De-energized

Permanently energized
Output = 100%

Cycle Time = 10s

Power Recovery See Section 5.8.2.

CONFIG. SECURITY See Section 5.9.

Output Type
set to Analog
Analog Output
4-20mA Set the analog current output range.
0-20mA
---- 0-10mA
Output Range

PID Controller
Power Recovery See Section 5.8.2.

CONFIG. SECURITY See Section 5.9.

14
4 PROGRAMMING…

…4.3 Configure Control

…4.3.1 Configure Single PID Controller


Output Type
set to Pulse
Pulse Frequency Ouput
The pulse frequency output is the number of relay pulses per minute required for 100%
control output. The Pulse Frequency Output is interrelated to the chemical reagent
60 strength and the solution flow rate. The chemical reagent flowrate and pulse frequency is
Pulses/Minute adjusted experimentally to ensure that the chemical reagent is adequate to control the
dosing under maximum loading. Adjust the Pulse Frequency Output in Manual Mode and
PID Controller set to 100% valve output before setting up the PID parameters.

For example, if the observed value on the display is 6 and the control point is 5 then the
frequency needs to be increased.

The actual number of pulses per minute is calculated using the following equation:
% control output x pulse frequency output
Actual pulses per minute =
100
Set the pulse frequency between 1 and 120 pulses per minute in 1 pulse per minute
increments.
Control Pulse Frequency Output/Minute
Output 1 10 50 120
0 0 0 0 0
25 0.25 2.5 12.5 30
50 0.50 5.0 25 60
75 0.75 7.5 37.5 90
100 1.00 10.0 50 120

Note. If the pulse frequency of 120 is reached then concentration of the reagent needs to
be increased.

Note. Changes to the pulse frequency do not take effect until the start of a new cycle.
Permanently de-energized
Output = 0%

Energized
Output = 50% 0.3s 2.1s
De-energized

Energized
Output = 100% 0.3s 0.9s 0.3s 0.9s
De-energized

Examples. Pulse Frequency =


50 pulses per minute (1 pulse every 1.25s)

Power Recovery
See Section 5.8.2.

CONFIG. SECURITY
See Section 5.9.

15
…4 PROGRAMMING

…4.3 Configure Control

4.3.2 Configure Dual (Bi-directional) PI Controller

Controller
set to Dual

----
Acid Controller

Base Controller See page 18.

Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.

100.0 % Man
Proportional Band

Integral Time
Set the integral action time between 1 and 7200 seconds in 1 second increments.
Set to 0 to disable integral action time.
100 Secs
Integral Time

Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 1)
---- Time Analog – Analog output (analog output 1)
Output Type Pulse – Pulse frequency (relay 1)

Cycle Time Output Type set to Time – see next page.


Output Range Output Type set to Analog – see next page.
Pulses/Minute Output Type set to Pulse – see next page.

16
4 PROGRAMMING…

…4.3 Configure Control

…4.3.2 Configure Dual (Bi-directional) PI Controller

Output Type
set to Time
Time Proportioning Output
Set the cycle time between 1.0 and 300.0 seconds in 0.1 second increments.

6.0 Secs Note. See also Section 4.3.1 page 14.


Cycle Time

Acid Controller
Base Controller See next page.

CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.

Output Type
set to Analog
Analog Output
4-20mA Set the analog current output range.
0-20mA
---- 0-10mA
Output Range

Acid Controller
Base Controller See next page.

CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.

Output Type
set to Pulse
Pulse Frequency Output
Set the pulse frequency between 1 and 120 pulses per minute in 1 pulse per minute
increments.
60
Pulses/Minute Note. See also Section 4.3.1 page 15.

Acid Controller
Base Controller See next page.

CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.

17
…4 PROGRAMMING

…4.3 Configure Control

…4.3.2 Configure Dual (Bi-directional) PI Controller


Controller
set to Dual

----
Base Controller

Power Recovery See Section 4.4.

Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.

100.0 % Man
Proportional Band

Integral Time
Set the integral action time between 1 and 7200 seconds in 1 second increments.
Set to 0 to disable integral action time.
100 Secs
Integral Time

Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 2)
---- Time Analog – Analog output (analog output 2)
Pulse – Pulse frequency (relay 2)
Output Type

Cycle Time Output Type set to Time – see page 14.


Output Range Output Type set to Analog – see page 14.
Pulses/Minute Output Type set to Pulse – see page 15.

18
4 PROGRAMMING

4.4 Configure Power Failure Recovery Mode

----
Power Recovery

Power Failure Recovery Mode


Last When power to the analyzer is restored, Control Mode (see Section 2.2) is set automatically
Manual according to the chosen Power Failure Recovery Mode.
---- Auto
Power Rec. Mode Set the required mode:
Auto – Control Mode is set to Auto irrespective of its setting prior to the power
failure.
Manual – Control Mode is set to Manual irrespective of its setting prior to the power
failure. Control Output (see Section 2.2) is set to the level set in the Default
Output frame below.
Last – Control Mode and Control Output are set to the same state as that set prior
to the power failure.

Default Output
If Controller is set to PID (see Section 4.3), set the default output required between 0 and

50.0 % 100% in 0.1% increments.

Default Output If Controller is set to Dual (see Section 4.3), set the default output required between –100
and 100% in 0.1% increments.

Power Recovery Notes.


• A setting of 1 to 100% represents a direct output.
• A setting of –1 to –100% represents a reverse output.
• A setting of 0% represents no output i.e. both direct and reverse outputs are switched
off.

CONFIG. CONTROL Return to main menu.

CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.

19
NOTES

20
PRODUCTS & CUSTOMER SUPPORT
Products Customer Support
Automation Systems
• for the following industries: We provide a comprehensive after sales service via a Worldwide
– Chemical & Pharmaceutical Service Organization. Contact one of the following offices for
– Food & Beverage details on your nearest Service and Repair Centre.
– Manufacturing
– Metals and Minerals United Kingdom
– Oil, Gas & Petrochemical ABB Limited
– Pulp and Paper Tel: +44 (0)1453 826661
Fax: +44 (0)1453 829671
Drives and Motors
• AC and DC Drives, AC and DC Machines, AC Motors to 1kV United States of America
• Drive Systems ABB Inc.
• Force Measurement Tel: +1 (0) 775 850 4800
• Servo Drives Fax: +1 (0) 775 850 4808

Controllers & Recorders


• Single and Multi-loop Controllers
• Circular Chart and Strip Chart Recorders
• Paperless Recorders
• Process Indicators

Flexible Automation
• Industrial Robots and Robot Systems

Flow Measurement
• Electromagnetic Magnetic Flowmeters
• Mass Flowmeters
• Turbine Flowmeters
• Flow Elements

Marine Systems & Turbochargers


• Electrical Systems
• Marine Equipment
• Offshore Retrofit and Referbishment

Process Analytics
• Process Gas Analysis
• Systems Integration

Transmitters
• Pressure
• Temperature
• Level
• Interface Modules

Valves, Actuators and Positioners Client Warranty

• Control Valves Prior to installation, the equipment referred to in this manual must
• Actuators be stored in a clean, dry environment, in accordance with the
• Positioners Company's published specification.
Periodic checks must be made on the equipment's condition. In
the event of a failure under warranty, the following documentation
Water, Gas & Industrial Analytics Instrumentation must be provided as substantiation:
• pH, Conductivity and Dissolved Oxygen Transmitters and Sensors
1. A listing evidencing process operation and alarm logs at time of
• Ammonia, Nitrate, Phosphate, Silica, Sodium, Chloride, Fluoride, failure.
Dissolved Oxygen and Hydrazine Analyzers.
2. Copies of all storage, installation, operating and maintenance
• Zirconia Oxygen Analyzers, Katharometers, Hydrogen Purity and
records relating to the alleged faulty unit.
Purge-Gas Monitors, Thermal Conductivity.
ABB has Sales & Customer Support The Company’s policy is one of continuous product
expertise in over 100 countries worldwide improvement and the right is reserved to modify the
information contained herein without notice.
[Link] Printed in UK (03.06)
© ABB 2006
Issue 5
IM/AX4PID

ABB Limited ABB Inc.


Oldends Lane, Stonehouse Analytical Instruments
Gloucestershire 9716 S. Virginia St., Ste. E
GL10 3TA Reno, Nevada 89521
UK USA
Tel: +44 (0)1453 826661 Tel: +1 (0) 775 850 4800
Fax: +44 (0)1453 829671 Fax: +1 (0) 775 850 4808

You might also like