A ABB, Analyzer, AX460
A ABB, Analyzer, AX460
We are an established world force in the design and manufacture of instrumentation for industrial
process control, flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers Cert. No. Q05907
The quality, accuracy and performance of the Company’s products result from over 100 years
Lenno, Italy – Cert. No. 9/90A
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.
Stonehouse, U.K.
The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated
by the Company, and is indicative of our dedication to quality and accuracy.
0255
Electrical Safety
This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use'. If the eqipment is used in a manner NOT specified by the Company, the protection
provided by the equipment may be impaired.
Symbols
One or more of the following symbols may appear on the equipment labelling:
Warning – Refer to the manual for instructions Direct current supply only
Protective earth (ground) terminal Both direct and alternating current supply
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Technical Publications Department.
2 OPERATION ..................................................................... 5
2.1 Introduction ........................................................... 5
2.2 Operating Page ..................................................... 7
2.2.1 Single PID Controller .............................. 7
2.2.2 Dual (Bi-directional) PI Controller ............ 8
4 PROGRAMMING ........................................................... 11
4.1 Setting Up Three Term (PID) Control Parameters 11
4.2 Manual Tuning ..................................................... 11
4.3 Configure Control ................................................ 12
4.3.1 Configure Single PID Controller ............ 13
4.3.2 Configure Dual (Bi-directional)
PI Controller ........................................ 16
4.4 Configure Power Failure Recovery Mode ............ 19
1
1 INTRODUCTION
The AX460 Single Input pH Analyzer has been enhanced with the addition of Proportional Integral Derivative (PID) control.
PID control can be either relay output (Time Proportioning or Pulse Frequency) or analog output.
The control output can be configured as either a Single PID Controller (Reverse or Direct Acting) or as a Dual PI Controller (Bi-directional
Acid/Base).
The output from the Single PID Controller is assignable to either a relay or an analog output.
The outputs from the Dual PI Controller are assignable to either relays, analog outputs or one of each type.
This supplementary manual provides additional information relevant to the PID control features of the analyzer and must be read in
conjunction with the User Guide (IM/AX4PH).
Manual Output
Process Variable
100%
Control
Output
Reverse
Acting
0%
0pH 7pH 14pH
Process Variable
2
1 INTRODUCTION…
100%
Control
Output
Direct
Acting
0%
0pH 7pH 14pH
Process Variable
Manual Output
Process Variable
3
…1 INTRODUCTION
100%
Control
Output
Reverse Acting Direct Acting
Base Controller Acid Controller
(Output 2) (Output 1)
0%
0pH 6pH 8pH 14pH
4
2 OPERATION
2.1 Introduction
The location of the PID controller programming pages and menus within the analyzer's operating software is shown in the overall
programming charts – see Figs. 2.1 and 2.2.
Use the Sidescroll Key to scroll through the Pages within each Menu
OPERATING PAGE
SENSOR CAL.
Security Code
CONFIG. SENSORS
CONFIG. ALARMS
CONFIG. OUTPUTS
Pulses/Minute
OR
Cycle Time
OR
Output Range
5
…2 OPERATION
Use the Sidescroll Key to scroll through the Pages within each Menu
OPERATING PAGE
SENSOR CAL.
Security Code
CONFIG. SENSORS
CONFIG. ALARMS
CONFIG. OUTPUTS
6
2 OPERATION…
Note. The Single PID Controller operating page replaces the Single Input pH operating page shown in Section 2.3.1 of the User
Guide, IM/AX4PH.
Measured Values
7.00 pH pH.
Control Mode
7.00 pH Measured pH.
Control Output
7.00 pH Measured pH.
Measured Millivolts
404 mV Millivolts.
Millivolts
Wash Function Alarm 3 set to Wash (A3: Type, User Guide Section 5.4) – see User Guide
Section 2.3.3.
Monitoring pH Alarm 3 not set to Wash.
7
…2 OPERATION
Note. The Dual (Bi-directional) PI Controller operating page replaces the Single Input pH operating page shown in Section 2.3.1
of the User Guide, IM/AX4PH.
Measured Values
7.00 pH pH.
Control Mode
7.00 pH Measured pH.
Control Output
7.00 pH Measured pH.
Note. The minimum span between low and high control set points is 0.5pH.
8
2 OPERATION
Measured Millivolts
404 mV Millivolts.
Millivolts
Wash Function Alarm 3 set to Wash (A3: Type, User Guide Section 5.4) – see User Guide
Section 2.3.3.
Monitoring pH Alarm 3 not set to Wash.
9
3 OPERATOR VIEWS
3.1 View Set Points
Notes.
• The View Set Points page replaces the View Set Points page shown in Section 3.1 of the User Guide, IM/AX4PH.
• The parameter names and units of measurement displayed in the View Set Points page depend on the Probe Type setting for
Sensor A in the CONFIG. SENSORS page – see User Guide, Section 5.3. Those shown below are given as examples only.
-----Off Note. If Controller is set to PID or Dual and Output Type is set to Time or Pulse (see Section
4.3), A1: Set Point is set to Off, regardless of the setting in the CONFIG. ALARMS page – see
A1: Setpoint User Guide, Section 5.4.
-----Off Note. If Controller is set to Dual (see Section 4.3) and Output Type for Base Controller is set
to Time or Pulse (see Section 4.3.2), A2: Set Point is set to Off, regardless of the setting in
A2: Setpoint the CONFIG. ALARMS page – see User Guide, Section 5.4.
6.80pH
A3: Setpoint
55.0Deg.C Note. Alarm 4 is available only if the optional analog output board is fitted.
A4: Setpoint
-----Off Note. Alarm 5 is available only if the optional analog output board is fitted.
A5: Setpoint
VIEW SETPOINTS
VIEW OUTPUTS
Return to main menu.
SENSOR CAL.
Sensor calibration enabled (User Guide, Section 5.3) – see User Guide,
Section 4.1.
Security Code
Alter Sec. Code not set to zero (User Guide, Section 5.7) – see User Guide,
Section 5.1.
CONFIG. DISPLAY
Alter Sec. Code set to zero (User Guide, Section 5.7) – see User Guide,
Section 5.2.
10
4 PROGRAMMING
4.1 Setting Up Three Term (PID) Control Parameters g) Set Derivative Time to:
To enable a process to be controlled satisfactorily, the following
t
conditions must apply: (for P+I+D control)
8
a) The process must be capable of reaching a natural balance t
(for P+D control)
with a steady load. 12
b) It must be possible to introduce small changes into the
system without destroying either the process or the product. The analyzer is now ready for fine tuning by small adjustments to
the P, I and D terms, after the introduction of a small disturbance
The Proportional Band determines the gain of the system. (the
of the set point.
gain is the reciprocal of the proportional band setting, e.g. a
setting of 20% is equivalent to a gain of 5). If the proportional
band is too narrow, the control loop may become unstable and
cause the system to oscillate. With proportional band control
only, the system normally stabilizes eventually but at a value Response Time
which is offset from the set point.
Process Variable
The addition of Integral Action Time removes the offset but, if set
too short, can cause the system to go into oscillation. The
introduction of Derivative Action Time reduces the time required
by the process to stabilize.
a) Select the Configure Control page and ensure that Controller Mode A
is set to PID – see Section 4.3.
b) Select the PID Controller page and set the following:
Response Time
Proportional Band – 100%
Process Variable
t
(for P+I+D control)
2
t
(for P+D control)
1.2
11
…4 PROGRAMMING
Note. Applicable only if A: Probe Type is set to pH – see User Guide, Section 5.3.
-----
CONFIG. CONTROL
PID Controller
Controller set to PID – see Section 4.3.1.
Acid Controller
Controller set to Dual – see Section 4.3.2.
CONFIG. CLOCK
Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY
Optional analog output board not fitted – see User Guide, Section 5.7.
12
4 PROGRAMMING…
----
PID Controller
Control Action
Set the required control action:
Rev. Rev. – Reverse acting – see Fig. 1.2.
---- Direct Direct – Direct acting – see Fig. 1.3.
Control Action
Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.
100.0 % Man
Proportional Band
Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 1)
---- Time Analog – Analog output (analog output 1)
Pulse – Pulse frequency (relay 1)
Output Type
13
…4 PROGRAMMING
Note. Changes to the cycle time do not take effect until the start of a new cycle.
Permanently de-energized
Output = 0%
Energized
Output = 25% 2.5s 7.5s
De-energized
Energized
Output = 50% 5s 5s
De-energized
Energized
Output = 75% 7.5s 2.5s
De-energized
Permanently energized
Output = 100%
Output Type
set to Analog
Analog Output
4-20mA Set the analog current output range.
0-20mA
---- 0-10mA
Output Range
PID Controller
Power Recovery See Section 5.8.2.
14
4 PROGRAMMING…
For example, if the observed value on the display is 6 and the control point is 5 then the
frequency needs to be increased.
The actual number of pulses per minute is calculated using the following equation:
% control output x pulse frequency output
Actual pulses per minute =
100
Set the pulse frequency between 1 and 120 pulses per minute in 1 pulse per minute
increments.
Control Pulse Frequency Output/Minute
Output 1 10 50 120
0 0 0 0 0
25 0.25 2.5 12.5 30
50 0.50 5.0 25 60
75 0.75 7.5 37.5 90
100 1.00 10.0 50 120
Note. If the pulse frequency of 120 is reached then concentration of the reagent needs to
be increased.
Note. Changes to the pulse frequency do not take effect until the start of a new cycle.
Permanently de-energized
Output = 0%
Energized
Output = 50% 0.3s 2.1s
De-energized
Energized
Output = 100% 0.3s 0.9s 0.3s 0.9s
De-energized
Power Recovery
See Section 5.8.2.
CONFIG. SECURITY
See Section 5.9.
15
…4 PROGRAMMING
Controller
set to Dual
----
Acid Controller
Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.
100.0 % Man
Proportional Band
Integral Time
Set the integral action time between 1 and 7200 seconds in 1 second increments.
Set to 0 to disable integral action time.
100 Secs
Integral Time
Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 1)
---- Time Analog – Analog output (analog output 1)
Output Type Pulse – Pulse frequency (relay 1)
16
4 PROGRAMMING…
Output Type
set to Time
Time Proportioning Output
Set the cycle time between 1.0 and 300.0 seconds in 0.1 second increments.
Acid Controller
Base Controller See next page.
CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.
Output Type
set to Analog
Analog Output
4-20mA Set the analog current output range.
0-20mA
---- 0-10mA
Output Range
Acid Controller
Base Controller See next page.
CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.
Output Type
set to Pulse
Pulse Frequency Output
Set the pulse frequency between 1 and 120 pulses per minute in 1 pulse per minute
increments.
60
Pulses/Minute Note. See also Section 4.3.1 page 15.
Acid Controller
Base Controller See next page.
CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.
17
…4 PROGRAMMING
----
Base Controller
Proportional Band
Set the required proportional band between 0.1 and 999.9% in 0.1% increments.
100.0 % Man
Proportional Band
Integral Time
Set the integral action time between 1 and 7200 seconds in 1 second increments.
Set to 0 to disable integral action time.
100 Secs
Integral Time
Output Type
Pulse Set the required output type:
Analog Time – Time proportioning (relay 2)
---- Time Analog – Analog output (analog output 2)
Pulse – Pulse frequency (relay 2)
Output Type
18
4 PROGRAMMING
----
Power Recovery
Default Output
If Controller is set to PID (see Section 4.3), set the default output required between 0 and
Default Output If Controller is set to Dual (see Section 4.3), set the default output required between –100
and 100% in 0.1% increments.
CONFIG. CLOCK Optional analog output board fitted – see User Guide, Section 5.6.
CONFIG. SECURITY Optional analog output board not fitted – see User Guide, Section 5.7.
19
NOTES
20
PRODUCTS & CUSTOMER SUPPORT
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• Control Valves Prior to installation, the equipment referred to in this manual must
• Actuators be stored in a clean, dry environment, in accordance with the
• Positioners Company's published specification.
Periodic checks must be made on the equipment's condition. In
the event of a failure under warranty, the following documentation
Water, Gas & Industrial Analytics Instrumentation must be provided as substantiation:
• pH, Conductivity and Dissolved Oxygen Transmitters and Sensors
1. A listing evidencing process operation and alarm logs at time of
• Ammonia, Nitrate, Phosphate, Silica, Sodium, Chloride, Fluoride, failure.
Dissolved Oxygen and Hydrazine Analyzers.
2. Copies of all storage, installation, operating and maintenance
• Zirconia Oxygen Analyzers, Katharometers, Hydrogen Purity and
records relating to the alleged faulty unit.
Purge-Gas Monitors, Thermal Conductivity.
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expertise in over 100 countries worldwide improvement and the right is reserved to modify the
information contained herein without notice.
[Link] Printed in UK (03.06)
© ABB 2006
Issue 5
IM/AX4PID