PED016
Principles of
Manufacturing
Engineering
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Introduction to Manufacturing
Processes
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Production process
Factory planning Quality control
Design Required specifications
(shape, dimensions)
Manufacturing Parts of Assembly Final product
Material process product 2
1
Measurements
Forming Storage
Machining 3
Transportation
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1 Manufacturing Processes
Machining Processes Forming Processes
Cutting Abrasion Erosion
Metal in liquid state Metal in solid state
Casting processes Bulk metal Sheet metal
forming forming
Sand casting Special casting
process
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2
Assembly process
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3 Inspection process:
1. Destructive inspection method
2. Non-destructive inspection method
a) Visual inspection:
b) Dimensional inspection:
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Production process
Final inspection
Material Manufacturing
Machine Parts of Assembly Final
operations
process product product
Raw material In-process Storage
inspection inspection
Transportation
1- Factory planning Places of m/cs and operators to increase
productivity and speed of production process
2- Cost analysis To achieve highest productivity with
lowest possible cost
Quality control system
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Course contents
❑ Introduction to Manufacturing Cycle
❑ Engineering Materials
❑ Casting Processes
❑ Forming Processes Manufacturing
processes
❑ Machining Processes
❑ Welding Processes
❑ Measurements and Quality of products
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After completing this course, students will
be able to:
•Classify different types of engineering
materials.
•Distinguish between different metal forming
processes.
Course •Distinguish between different metal cutting
Intended processes.
Learning •Select the suitable manufacturing technique
Outcomes to produce a certain product.
•Select the suitable welding method for a
certain material.
•Compare between arc welding, gas welding
and resistance welding.
•Use simple measurement equipment, such
as: verniers and micrometers and identify the
basic concepts of Quality.
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Week Lectures
8-2 Introduction to manufacturing process
15-2 Engineering materials
22-2 Sand casting
1-3 Special casting process
8-3 Rolling, extrusion
15-3 Forging, drawing and sheet metal forming
22-3 Midterm exam
29-3 عيد الفطر المبارك
5-4 Introduction to machining process, Turning process
12-4 Drilling, milling and grinding
19-4 أجازة شم النسيم
26-4 Welding
3-5 Measurements
10-5 Basic concepts of quality
17-5 Revision
24-5
31-5 Final exam
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Reference and Assessment
❑ Kalpakjian, S.; 2009. Manufacturing Processes for Engineering
Materials. Pearson Education, 6th edition.
❑ Assessment
Type Marks
Semester work (assignments, 20
attendance , …….)
Mid-Term Exam 30
Final Exam 50
Total 100
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Team code :
For G1,2,3,4 : 9gjlxn2
For G5,6,7,8,9 : foo98dh
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Important instructions
•Attendance is per the scheduled place and time in the
timetable and attendance in a different time is not
permitted.
•Each student must attend lab with his/her own sheet.
•Submit all assignments before the scheduled deadline
on Microsoft teams and no late submissions are
allowed.
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