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ACS55 User Guide

The ACS55 User's Guide provides essential information for the installation, operation, and maintenance of ACS55 AC Drives ranging from 0.18 to 2.2 kW. It includes safety instructions, environmental limits, and detailed steps for installation and configuration, including the use of DIP switches for motor adaptation. Users are encouraged to contact ABB for product inquiries, training, and feedback on the manual.

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Ahmed Abdalsalam
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© All Rights Reserved
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0% found this document useful (0 votes)
17 views24 pages

ACS55 User Guide

The ACS55 User's Guide provides essential information for the installation, operation, and maintenance of ACS55 AC Drives ranging from 0.18 to 2.2 kW. It includes safety instructions, environmental limits, and detailed steps for installation and configuration, including the use of DIP switches for motor adaptation. Users are encouraged to contact ABB for product inquiries, training, and feedback on the manual.

Uploaded by

Ahmed Abdalsalam
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User's Guide

for type ACS55


AC Drives
from 0.18 to 2.2 kW
List of related manuals

Drive manual Code


ACS55 User’s Guide 3AFE68929300

PC tool guide
DriveConfig User’s Guide 3AFE68910897

Maintenance instruction
Guide for Capacitor Reforming 3AFE68735190
3 EN

Product and service inquiries


Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in
question. A listing of ABB sales, support and service contacts can be found by navigating to [Link]/drives and selecting Sales,
Support and Service network.

Product training
For information on ABB product training, navigate to [Link]/drives and select Training courses.

Providing feedback on ABB Drives manuals


Your comments on our manuals are welcome. Go to [Link]/drives, then select Document Library – Manuals feedback form (LV
AC drives).

3AFE68929300 Rev C ABB Inc


EN Discrete Automation & Motion
Effective: 2010-04-12 Drives and Controls
16250 W. Glendale Drive
New Berlin, WI 53151

Phone (800) 752-0696


Internet [Link]/drives
© 2010 ABB Oy. All Rights reserved.
EN 4
Safety instructions Altering the DIP switches will affect the function and performance
of ACS55. Check that the changes will not cause any risk to
Read the following instructions carefully before proceeding with the persons or property.
installation.
Warning! Dangerous voltage! About this manual
Only a competent electrician may install ACS55. This guide provides information necessary to install and start-up
Never work on the drive, the motor cable or the motor when main the unit.
power is applied. After switching off the input power, always wait at
least for 5 minutes to let the intermediate circuit capacitors Delivery check
discharge before you start working on the drive.
The delivery includes: ACS55-01E-09A8-2
Warning! If the heat sink is not earthed properly, you can get an  IP20

electric shock if you touch the heat sink. 1. ACS55 U1 1~ 200..240V U2 3~ 0..U1
f1 50/60Hz f2 0..250Hz

Note: DIP switches are at a dangerous voltage. 2. User’s Guide I1 22.0 A I2 9.8A
Pn motor: 2.2 kW (3 HP)
Note: Even when the motor is stopped, dangerous voltages are 3. Two clamps for the control cable (EMC units
present at power circuit terminals L/R, N/S, T1/U, T2/V and T3/W. only). S/N MYYWWRXXXX

Note: Even when the unit is powered down, there may be Check the rating plate and ensure that the 3AFE XXXXXXXX

dangerous external voltages connected from outside to the relay delivered device corresponds to the order.
output terminals. RoHS Made in China

ACS55-01_-____-_
Warning! Hot surfaces! EMC filter: E = Built in, N = No
During operation, the cooling element may reach high temperature Max. continuous output current (I2):
(>80°C). Make sure to follow the installation instructions. 01A4 = 1.4 A, 02A2 = 2.2 A, 04A3 = 4.3 A,
07A6 = 7.6 A, 09A8 = 9.8 A
General safety instructions Supply voltage (U1):
ACS55 starts the motor automatically after a supply break if the 1 = 110…120 VAC +10%/-15%
external start signal is on. 2 = 200…240 VAC +10%/-15%
Never attempt to repair a broken unit. ACS55 is not a field Serial number (S/N) is printed on the rating plate.
repairable unit. Contact the supplier for replacement. (M = manufacturing location, YY = manufacturing year, WW =
Install ACS55 in a locked or tool-openable space. manufacturing week, R = product revision number (A, B, C…),
Do not connect input power to the unit more than once every three XXXX = integer starting every week from 0001)
minutes.
5 EN
Overview of the unit
ACS55 drive controls the speed of a 3-phase AC induction motor.
Protective earth (PE), page 14
Input terminals, page 14

Power on LED, page 18


DIP switches, page 11

Fault LED, page 18


Control potentiometers, page 13

DriveConfig kit interface, page 21

Relay output terminals, page 15

Control cable terminals, page 15

Motor cable shield, page 14

Motor cable terminals, page 14. Sliding


cover provides additional insulation. Slide
Analogue input signal selector the cover left to close.
(voltage/current), page 15

Mounting clip, pages 9 - 10 Clamp plate, page 16 (EMC units only)


EN 6
Installation and start-up steps
Read Safety instructions on page 4 before proceeding.
Action Pg.
1 Check the delivery. 4
2 Ensure that the installation environment is suitable for ACS55. 7
3 Mount the unit. 9-
10
4 Check applicability of the standard settings: Motor nominal frequency is 50 Hz; load is a pump or a fan; maximum output 11
frequency is 50 Hz. If the standard settings are not suitable, adjust the DIP switches.
5 Make sure the MOTOR I NOM potentiometer matches the rated current of the motor. It defines operation of the motor 13
thermal protection function.
6 Adjust the acceleration/deceleration time potentiometer ACC/DEC if necessary. 13
7 Connect the power supply cable and motor cables. 14
8 Connect the control wires. 15
9 Turn the power on. Green LED is illuminated. Note: Motor rotates if the start signal is active.
10 Set the speed reference and activate the start signal. The motor accelerates to the given speed reference. 17

Checking the insulation of the assembly


Do not make any voltage tolerance or insulation resistance tests (for example hi-pot or megger) on any part of the drive as testing can
damage the drive. Every drive has been tested for insulation between the main circuit and the chassis at the factory. Also, there are
voltage-limiting circuits inside the drive which cut down the testing voltage automatically.
7 EN
Environmental limits

Installation site Storage and transportation in a protective package


Air temperature -20°C (-4°F), no frost allowed 1) -40°C (-40°F) to +70°C (158°F)
+40°C (104°F), with nominal load
+50°C (122°F), if continuous output current is
max. 85% of the nominal output current I2
+55°C (131°F), if continuous output current is
max. 75% of the nominal output current I2
Altitude 0…2000 m (0...6,600 ft). At altitudes No limitation
1000...2000 m (3,300...6,600 ft), PN and I2 are
decreased by 1% for every 100 m.
Relative humidity Less than 95%, non-condensing Less than 95%, non-condensing
Contamination • No conductive dust allowed Storage Transportation
levels • Air must be clean, free from corrosive
• No conductive dust allowed • No conductive dust allowed
(IEC 60721-3-3) materials and conductive dust
• Chemical gases: Class 1C2 • Chemical gases: Class 2C2
• Chemical gases: Class 3C2
• Solid particles: Class 1S2 • Solid particles: Class 2S2
• Solid particles: Class 3S2
Sinusoidal Frequency range: 5...150 Hz In accordance with ISTA 1A specification
vibration Constant peak acceleration: 1 g
(IEC 60068-2-6)
Shock Not allowed Max. 100 m/s2 (330 ft/s2), 11 ms (36 fts)
(IEC 60068-2-29)
Free fall Not allowed Not allowed

1) When operating the drive in subzero temperatures, keep the input power connected. Install the drive inside an enclosure. Ensure that
heat generated by the drive will be properly dissipated.
Degree of protection of ACS55 is IP20.
EN 8
Dimensions

Frame Frame Frame Frame


f e A B C D
mm mm mm mm
(in.) (in.) (in.) (in.)
a c a 53 72 74 74
b d (2.09) (2.83) (2.91) (2.91)
b 45 67.5 70 70
(1.77) (2.66) (2.76) (2.76)
c 128 128 159 159
(5.04) (5.04) (6.26) (6.26)
d 67.5 67.5 - -
(2.66) (2.66)
e - - 77 77
(3.03) (3.03)
h

k
i

f - - 40 40
(1.57) (1.57)
g - - 40 40
(1.57) (1.57)
h 183 183 - 230
(7.20) (7.20) (9.06)
i 156 156 182 214
(6.14) (6.14) (7.17) (8.43)
j 170 170 194 226
(6.69) (6.69) (7.64) (8.90)

g k 146.5 146.5 171 203


(5.77) (5.77) (6.73) (7.99)
9 EN
Mounting
Warning! The unit will warm up to high temperature during normal operation. Ensure sufficient cooling air flow in all conditions:
- Always install ACS55 so that cooling fans are vertical.
- Leave sufficient space around frame A and B units. Frame C and D units are fan cooled, so they can be installed side by side without
extra space between them.

Install the unit using the mounting clip on a 35 mm DIN rail or on a wall.

Mounting on DIN rail Mounting on wall Clearance distances


"Click" ACS55 to the rail. Press the Install the unit onto the wall through Always leave sufficient space around the unit to ensure
lever on top of the mounting clip to the mounting clip. Use M4 screws. proper cooling.
detach.

5 cm
5 cm (2 in.)
(2 in.)

X
X
X

5 cm
(2 in.) 5 cm
Frames Frames (2 in.)
A and B C and D
cm (in.) cm (in.)
X 1.5 (0.6) 0 (0)
EN 10
Attaching and detaching the wall mounting clip
The unit can be mounted either with the wide or the narrow side against the wall. Install the mounting clip on the desired side. See
instructions below for frames A and B. Detach the mounting clip of frames C and D by pulling downward and attach it by pushing
upward.

Detaching the mounting clip, Frames A Attaching the mounting clip, Frame A: Attaching the mounting clip, Frame B:
and B: Press the two plastic buttons to Place the two parts as shown and click Push the two parts between the cooling
detach the upper and lower part of the clip them together. fins and click them together.
from each other.
11 EN
DIP switches
DIP switches are used to adapt ACS55 to the motor and the application.
Warning! The DIP switch is at a dangerous voltage (200 V). Turn off power and wait for 5 minutes before adjusting the switches.
Keep the protective cover closed when ACS55 is powered.

Configuration
• Open the front cover using the tip of a screwdriver, and adjust the DIP switches.
• Use the tip of a screwdriver to slide the switch to the left or right. By default, all switches are in their left position.
• Close the front cover.

Basic information

DIP switch # Name and function Default Alternative


setting setting
1 NOM FREQ HZ: Motor nominal frequency 50 Hz 60 Hz
2 SILENT: Motor noise level (PWM switching OFF - Normal ON - Silent (16 kHz)
frequency) (5 kHz)
3 LOAD: Load torque type (U/f curve) P&F - Pump/fan CT - Constant torque
4 JOG HZ: Constant frequency for the jogging function 5 Hz 10 Hz
5 RELAY: Relay output operation FLT - Fault RUN - Motor running
6 AI OFFSET: Minimum value for analogue input OFF - 0 mA (0 V) ON - 4 mA (2 V)
7 AUTORESET: Automatic fault reset function OFF - No autoreset ON - Autoreset enabled
8 HI FREQ: High frequency mode OFF - Standard ON - High frequency
enabled
EN 12
Additional information
No. Name Information
1 NOM Defines the motor nominal frequency (see the motor rating plate).
FREQ Hz U
2 SILENT Defines the drive switching frequency. Note: The higher the frequency the more electromagnetic UN
noise and the shorter the allowed motor cable length to comply with the European EMC CT
regulations. See Technical data on page 19. Note: The switching frequency adapts to
the ACS55 temperature.
10% P&F
3 LOAD Optimises the output voltage and frequency characteristics according to the load. Select P&F for f
the squared torque (e.g. pumps and fans) and CT for the constant torque loads (e.g. conveyors). fN
ACS55 automatically boosts the starting voltage 10% to compensate the motor losses and to
increase the starting torque.
4 JOG Hz Defines the jogging frequency. Activate the jogging function on by connecting 12…24 VDC to digital input 3 ("JOG").
(Drive accelerates or decelerates to the jogging frequency, and keeps it until the input is switched off.)
5 RELAY Selects the drive state the normally open contact of the relay output indicates. FLT = Fault. Contact is opened while
at a fault state or at a power off state. RUN = Running. Contact is closed while running.
6 AI Activates a living zero supervision for the analogue input. 4 mA (2 V) = ACS55 trips on a fault if the value
OFFSET drops below the limit. See section Speed controlling on page 17 for information on analogue input scaling.
7 AUTO- Activates the automatic reset function for the following faults: Undervoltage, overvoltage, analogue input loss.
RESET ON = ACS55 will try to reset automatically three seconds after a fault trip. Maximum number of resets is ten in three
minutes. If exceeded, ACS55 stops and will not attempt a new reset. See also Status indications and fault tracing
on page 18.
Warning! If the start signal is on, the motor will be started after a reset. Make sure that this will not cause danger.
8 HI FREQ Defines the maximum output frequency. OFF: Max. frequency = value defined by the NOM FREQ HZ switch. ON:
Max. frequency = value defined by the NOM FREQ HZ switch + value of HI FREQ potentiometer. See
Control potentiometers on page 13.

For more information, see DriveConfig User’s Guide [3AFE68910897 (English)].


13 EN
Control potentiometers
The control potentiometers can be adjusted using a screwdriver. By default, all potentiometers are in their middle position.
MOTOR I Calculate MOTOR I NOM with the equation below or pick a value from the MOTOR I NOM selection chart
NOM below. ACS55 estimates the temperature of the motor based on the measured output current and the
defined motor nominal current. The drive trips if the estimated temperature implies motor overheating.
Note: If motor cables are long causing large capacitive currents, it might be necessary to increase the
MOTOR I NOM setting.
Motor nominal current [A]
MOTOR I NOM (%) = • 100%
ACS55 nominal current [A]

ACC/DEC Defines the acceleration and deceleration time from minimum to maximum frequency and vice versa in
seconds. The longer the ACC/DEC time, the more slowly ACS55 will follow the given reference.

HI FREQ Limits the output frequency to a desired value between nominal frequency and nominal frequency + 70 Hz.
To use this potentiometer, turn the high frequency mode on with the HI FREQ DIP switch. See DIP
switches on page 11.

MOTOR I NOM selection chart ACC/DEC time

Motor nominal current (A) Ref. [%]


ACS55-01x-
-01A4-x 0,7 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,1 100

-02A2-x 1,1 1,3 1,5 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,3
-04A3-x 2,2 2,6 3,0 3,5 4,0 4,3 4,7 5,2 5,6 6,0 6,5
-07A6-x 3,8 4,6 5,3 6,1 6,8 7,6 8,4 9,3 10,2 11,4
-09A8-x 4,9 5,9 6,9 7,8 8,8 9,8 10,8 12,0 13,3 14,7
t
ACC/DEC
MOTOR I NOM 50 60 70 80 90 100 110 120 130 140 150%
EN 14
Connecting power supply and motor
1-phase Warning! Before installation ensure that the main supply is off.
input voltage Note: Ensure power supply is correct! Connecting 230 VAC to the ACS55 unit rated for 115 VAC input will damage
the drive!
Terminal Description Wire size Tightening
torque
L/R, N/S 1~ power supply input Max. 2.5 mm2 (frames A and B) or max. 0.5 N·m
4 mm2 (frames C and D) four conductor
T1/U, T2/V, T3/W Power output to motor
cable
PE Protective earth. Use multi-strand copper wire. Size of the 1 N·m
Motor cable protective wire is not allowed to be smaller than the
conductor and shield. size of the power cable used.

Warning! If the heat sink is not earthed properly, you can get an electric shock if you touch the heat sink.

Note: Use only supplied M4x8 Combi screws. Maximum allowed intrusion depth for the grounding screws is
6 mm.

Follow local rules for cable cross sections. Use 60°C (140°F) rated power cable, or 75°C (167°F) rated cable if
ambient temperature is above 30°C (86°F). See also Additional cabling and EMC instructions on page 16.
Earth leakage current of the ACS55 can exceed 3.5 mA AC / 10 mA DC. According to EN50178, ACS55 may only
be used in permanent installation.
Input fuse
See Technical data on page 19 for recommended fuse types.
Motor
The motor must be a 3-phase AC induction motor, with nominal voltage UN from 200 to 240 V and nominal
frequency fN either 50 or 60 Hz. Motor nominal current must be less than or equal to the nominal output current (I2)
of the drive.
If the phases are connected, U-U, V-V and W-W, and the selected direction is forward, the shaft rotates clockwise
as seen from the drive shaft end.
15 EN
Connecting control wires Control terminals
• Conductor size: stranded 0.25…1.5 mm2 (AWG 23 to AWG 16)
Internal (1) or external (2) power supply can be used for the digital • Tightening torque: 0.25 N·m.
inputs. Analogue control voltage is 0…10 VDC as default. (The AI
jumper must be in voltage ("U") position). # Name Description
1 COM Common for digital or analogue inputs 1)
SPEED/AI

SPEED/AI
START 2 COM Common for digital or analogue input 1)

START
+10V
+12V
COM
COM

+10V
+12V
COM
COM
3 AI Analogue input: Speed (frequency) reference.
SCR

SCR
REV
JOG

REV
JOG
0/2…10 VDC (Ri=190 kohm), or 0/4…20 mA
(Ri=100 ohm). Resolution 0.1%, accuracy +/-1%.
4 +10V Reference voltage for analogue input.
Accuracy +/-2%. Max. 10 mA.
1)
I 5 +12V Auxiliary voltage for digital inputs. Max. 30 mA.

AI 6 START Digital input 1: Start (resets the drive after a fault


2) trip) 2)
- +
12...24 VDC supply 1...10 kohm U 7 REV Digital input 2: Reverse rotation direction 2)
8 JOG Digital input 3: Activate jog speed 2)
Using 0/4…20 mA current signal:
- Change AI jumper to current COM 9 SCR Earth for signal cable screen. Connected internally
("I") position. COM to frame earth.
-+

- Set AI OFFSET switch to ON SPEED/AI


+10V Relay output
position if 4…20 mA current
signal is desired. +12V 1 RO1 Fault: Relay opens.12 V...250 VAC / 30 VDC
I
START 10 mA...2 A
AI
2 RO2
REV
JOG 1) Connected internally to frame (earth) through 1 Mohm resistor.
U SCR 2) Digital input impedance is 1.5 kohm.
EN 16
Additional cabling and EMC instructions
Follow these instructions for trouble free operation and to ensure compatibility with the European EMC directive.
Motor cable
The motor cable must be a symmetrical three conductor cable with a concentric PE conductor or a four conductor cable with a
concentric shield. Braided metallic screen is recommended, e.g. type MCCMK (NK Cables).
- Twist the cable screen wires together into a bundle, and connect to the earthing terminal . Keep the bundle as short as possible.
- Clamp the cable screen as shown in the figure when internal or external EMC filter is used.
- At the motor end the motor cable screens must be earthed 360 degrees with an EMC cable gland or the screen wires must be twisted
together into a bundle not longer than 5 times its width and connected to the PE terminal of the motor.
Control cables
Control cables must be multi-core cables with a braided copper wire screen.
A double shielded twisted pair cable is recommended for the analogue
signals.
- Twist the screen together into a bundle and connect to terminal SCR. Keep
the bundle as short as possible.
- Clamp the control cable as shown in the figure (EMC units only).
- Route the motor cable away from the control wires and the power supply
cable to avoid electromagnetic interference (distance > 20 cm).
Note: Never mix 24 VDC and 115/230 VAC signals in the same cable.

control cable clamps

motor cable
17 EN
Speed controlling
The analogue input gives the speed (frequency) reference for ACS55. The correspondence between the analogue input and the
reference depends on the settings of the DIP switches as shown below. Output frequency follows the reference changes as defined by
the ACC/DEC potentiometer.
High frequency mode OFF (default) High frequency mode ON

f f frequency reference
fN fN + 70 Hz
output frequency limit

fN
a a
b b
Input* Input*
0 10 V 0 2V 10 V [V, mA]
2V [V, mA]
4 mA 20 mA 4 mA 20 mA

DIP switch settings: DIP switch settings:


HI FREQ = OFF HI FREQ = ON
AI OFFSET = OFF (curve a) or ON** (curve b) AI OFFSET = OFF (curve a) or ON** (curve b)
MOTOR NOM FREQ = 50 or 60 Hz MOTOR NOM FREQ = 50 or 60 Hz
The output frequency is limited to the selected Actual output frequency is limited to a value between fN and fN + 70 Hz by the
nominal frequency of the motor. HI FREQ potentiometer. The potentiometer does not affect the scaling of the
analogue input.
* Use AI jumper to select voltage or current signal. See page 15.
** To protect the drive against analogue input signal loss, the drive trips if the signal value is below 2 V (4 mA).
EN 18
Status indications and fault tracing

ACS55 has two status indication LEDs, visible Green LED Red LED Description
through the front cover.
On Off ACS55 operates normally.
If the drive detects a problem, the red LED will
blink. After fixing the problem, reset by On Blinking Protective function has been activated. Number of
On blinks indicates the fault code.
switching the start signal off. If start is off 1 2
already, turn it first on and then off again. Off
See the table below for the fault codes (= the Blinking Blinking ACS55 will reset automatically within 3 seconds. (*)
number of LED blinks). Warning! Motor starts, if start signal is on.

# Possible causes and what to do # Possible causes and what to do


1 DC overvoltage (*). 1) Mains voltage is too high: Check supply. 7 Motor overload (I2t overload): 1) Check the load, and verify that
2) Deceleration ramp time is too short compared to the load inertia: the motor size is suitable for ACS55. 2) Verify that setting of
Increase ACC/DEC time with potentiometer. MOTOR I NOM potentiometer is correct.
2 DC undervoltage (*). Mains voltage is too low: Check supply. 8 Inverter overload or excessive internal temperature: 1) Load is too
high or 2) drive cooling is insufficient.
3 Output short circuit: Switch off the power and check the motor 9 Other fault. Internal error. Turn power off and on again. If problem
windings and motor cable. persists, replace the unit.
4 Output overcurrent. 1) Acceleration time is too short compared to 10 Parameterization fault. Note: Both LEDs will blink. DIP switches
the load inertia: Increase ACC/DEC time with potentiometer. 2) have been moved from default setting after the drive has been
Motor and drive sizes do not match: Check motor. parameterized with DriveConfig tool. Put the switches back to
default position.
5 Reserved 11 Drive is battery-powered. Drive status indicates Fault, because it is
not possible to start the drive. For drive operation, the drive must
be connected to mains. However, when the drive is powered from
the DriveConfig kit supply, the connection between DriveConfig
and the drive is OK.
6 Analogue input value is less than 4 mA/2 V. (*) Note: This 12 Drive has been controlled by DriveConfig (or other application via
supervision is active if AI OFFSET is ON. serial communication) and the communication has been lost.
Check the communication.

(*) Automatically reset if the AUTORESET is ON. See DIP switches on page 11.
19 EN
Technical data
230 V 115 V
Built-in EMC, ACS55-01E- 01A4-2 02A2-2 04A3-2 07A6-2 09A8-2 01A4-1 02A2-1
No EMC, ACS55-01N- 01A4-2 02A2-2 04A3-2 07A6-2 09A8-2 01A4-1 02A2-1
Motor continuous output power kW 0.18 0.37 0.75 1.5 2.2 0.18 0.37
hp 1/4 1/2 1 2 3 1/4 1/2
Frame size (no EMC) A A B C C A A
Frame size (EMC) A A B D D A A
Nominal ratings
Input voltage U1 V 200…240 (+10/-15%) 110…120 (+10/-15%)
Continuous output current I2 A 1.4 2.2 4.3 7.6 9.8 1.4 2.2
Max. output current I2max* A 2.1 3.3 6.5 11.4 14.7 2.1 3.3
Output voltage U2 V 0…U1, 3-phase 0…2×U1, 3-phase
Input current I1 A 4.4 6.9 10.8 18.2 22.0 6.4 9.5
Switching frequency kHz 5 (max. 16)
Protection limits
Overcurrent (peak) A 4.4 6.9 13.5 23.9 30.9 4.4 6.9
Overtemperature 95°C / 203°F (heat sink)
Maximum wire sizes
Power terminals mm2 2.5 (AWG 14) 4 (AWG 12) 2.5 (AWG 14)
Control terminals mm2 1.5 (AWG 16)
Power losses W 21 32 51 74 103 24 35
Line fuse size**
IEC, type IEC269 gG A 10 16 16 25 32 10 16
UL, types CC and T A 10 15 20 25 30 10 15
Weight, Built-in EMC, ACS55-01E- kg (lb) 0.65 (1.4) 0.7 (1.5) 0.9 (2) 1.6 (3.5) 1.7 (3.7) 0.65 (1.4) 0.7 (1.5)
Weight, No EMC, ACS55-01N- kg (lb) 0.65 (1.4) 0.7 (1.5) 0.9 (2) 1.2 (2.6) 1.3 (2.9) 0.65 (1.4) 0.7 (1.5)
* Allowed for 1 minute.
** Recommended values. Do not use ultra rapid or low peak fuses. Follow local rules.
EN 20
Maximum motor cable lengths Distribution networks isolated from earth
To comply with European EMC regulations, the motor cable length Drives with built-in EMC filter must not be used in a floating network
has to be limited as specified in the table below. The shorter the or in a high impedance earthed industrial distribution network.
motor cable, the lower the noise emissions to the supply line and
the environment. Environmental information
A product to be disposed contains valuable raw material that
Converter type Switching frequency
should be recycled, thus preserving energy and natural resources.
ACS55-01x-
Instructions for disposal are available from ABB sales and service
Built-in EMC filter 5 kHz 16 kHz 1) companies.
EN61800-3, First environment, unrestricted distribution 2)
01A4-2, …, 04A3-2 10 m 3m Liability limits
01A4-1, 02A2-1 10 m 3m The manufacturer is not responsible for:
07A6-2, 09A8-2 10 m 3m • Any costs resulting from a failure if the installation,
EN61800-3, First environment, restricted distribution 3) commissioning, repair, alteration or ambient conditions of the
drive do not fulfil the requirements specified in the
01A4-2, …, 04A3-2 10 m 10 m
documentation delivered with the unit and other relevant
01A4-1, 02A2-1 10 m 10 m
documentation.
07A6-2, 09A8-2 20 m 10 m • Units subjected to misuse, negligence or accident.
3)
EN61800-3, Second environment • Units comprised of materials provided or designs stipulated by
01A4-2, …, 04A3-2 10 m 10 m the purchaser.
01A4-1, 02A2-1 10 m 10 m In no event shall the manufacturer, its suppliers or subcontractors
07A6-2, 09A8-2 30 m 10 m be liable for special, indirect, incidental or consequential damages,
losses or penalties.
1) Switching frequency can be selected with the DIP switch. See
If you have any question concerning your ABB drive, please
page 12.
contact the local distributor or ABB office. The technical data,
2) Applicable for conducted emissions only. information and specifications are valid at the time of printing.
3) Applicable for conducted and radiated emissions. The manufacturer reserves the right to modifications without prior
notice.
Protections
Overvoltage, undervoltage, output short circuit, overcurrent,
analogue input loss, motor overload, inverter overload.
21 EN
Approvals C-Tick:
For the electromagnetic compatibility, see the specification in
section CE above.
CE
The ACS55 complies with the requirements of the European Compliance with the European Machinery Directive
• Low Voltage Directive 73/23/EEC with amendments The drive complies with the European Machinery Directive
• EMC Directive 89/336/EEC with amendments. requirements for an equipment intended to be incorporated into
Corresponding declarations and a list of main standards are machinery. The declaration of incorporation is available from ABB.
available on request.
Product protection in the USA
Electromagnetic compatibility: This product is protected by one or more of the following US
The ACS55 fulfils the following standards provided that installation patents
is done properly and according to the instructions of this manual: 4,920,306 5,301,085 5,463,302 5,521,483 5,532,568 5,589,754 5,612,604
5,654,624 5,799,805 5,940,286 5,942,874 5,952,613 6,094,364 6,147,887
Conductive high frequency EN61800-3 first environment, unrestricted/ 6,175,256 6,184,740 6,195,274 6,229,356 6,252,436 6,265,724 6,305,464
emissions restricted distribution 1) 6,313,599 6,316,896 6,335,607 6,370,049 6,396,236 6,448,735 6,498,452
6,552,510 6,597,148 6,600,290 6,741,059 6,774,758 6,844,794 6,856,502
Radiated high frequency EN61800-3 first environment, restricted 6,859,374 6,922,883 6,940,253 6,934,169 6,956,352 6,958,923 6,967,453
emissions distribution 6,972,976 6,977,449 6,984,958 6,985,371 6,992,908 6,999,329 7,023,160
7,034,510 7,036,223 7,045,987 7,057,908 7,059,390 7,067,997 7,082,374
Immunity EN61800-3 second environment
7,084,604 7,098,623 7,102,325 7,109,780 7,164,562 7,176,779 7,190,599
Line current harmonics IEC61000-3-2 7,215,099 7,221,152 7,227,325 7,245,197 7,250,739 7,262,577 7,271,505
7,274,573 7,279,802 7,280,938 7,330,095 7,349,814 7,352,220 7,365,622
1) Observe the maximum allowed motor cable lengths and 7,372,696 7,388,765 7,408,791 7,417,408 7,446,268 7,456,615 7,508,688
7,515,447 7,560,894 D503,931 D510,319 D510,320 D511,137 D511,150
switching frequency, page 20. See also cabling instructions D512,026 D512,696 D521,466 D541,743S D541,744S D541,745S
on page 16. D548,182S D548,183S D573,090S

The current harmonic levels can be reduced by fitting external input Other patents pending.
chokes.
Accessories
UL, cUL and C-Tick markings
Input chokes: CHK-A1, CHK-B1, CHK-C1, CHK-D1
See the rating plate.
Output choke: ACS-CHK-B3, ACS-CHK-C3
UL, cUL: Potentiometer unit: ACS55-POT
The ACS55 is suitable for use on a circuit capable of delivering not DriveConfig kit, for more information please contact your local ABB
more than 65 kA rms symmetrical amperes, 230 volts maximum, office. See DriveConfig User’s Guide [3AFE68910897 (English)].
when protected by CC or T class fuses.
22
Declaration of incorporation
23
EFFECTIVE: 2010-04-12
3AFE68929300 Rev C
EN
ABB Inc.
Discrete Automation & Motion
Drives and Controls
16250 West Glendale Drive
New Berlin, WI 53151 USA

Telephone (800) 752-0696

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