ACS55 User Guide
ACS55 User Guide
PC tool guide
DriveConfig User’s Guide 3AFE68910897
Maintenance instruction
Guide for Capacitor Reforming 3AFE68735190
3 EN
Product training
For information on ABB product training, navigate to [Link]/drives and select Training courses.
electric shock if you touch the heat sink. 1. ACS55 U1 1~ 200..240V U2 3~ 0..U1
f1 50/60Hz f2 0..250Hz
Note: DIP switches are at a dangerous voltage. 2. User’s Guide I1 22.0 A I2 9.8A
Pn motor: 2.2 kW (3 HP)
Note: Even when the motor is stopped, dangerous voltages are 3. Two clamps for the control cable (EMC units
present at power circuit terminals L/R, N/S, T1/U, T2/V and T3/W. only). S/N MYYWWRXXXX
Note: Even when the unit is powered down, there may be Check the rating plate and ensure that the 3AFE XXXXXXXX
dangerous external voltages connected from outside to the relay delivered device corresponds to the order.
output terminals. RoHS Made in China
ACS55-01_-____-_
Warning! Hot surfaces! EMC filter: E = Built in, N = No
During operation, the cooling element may reach high temperature Max. continuous output current (I2):
(>80°C). Make sure to follow the installation instructions. 01A4 = 1.4 A, 02A2 = 2.2 A, 04A3 = 4.3 A,
07A6 = 7.6 A, 09A8 = 9.8 A
General safety instructions Supply voltage (U1):
ACS55 starts the motor automatically after a supply break if the 1 = 110…120 VAC +10%/-15%
external start signal is on. 2 = 200…240 VAC +10%/-15%
Never attempt to repair a broken unit. ACS55 is not a field Serial number (S/N) is printed on the rating plate.
repairable unit. Contact the supplier for replacement. (M = manufacturing location, YY = manufacturing year, WW =
Install ACS55 in a locked or tool-openable space. manufacturing week, R = product revision number (A, B, C…),
Do not connect input power to the unit more than once every three XXXX = integer starting every week from 0001)
minutes.
5 EN
Overview of the unit
ACS55 drive controls the speed of a 3-phase AC induction motor.
Protective earth (PE), page 14
Input terminals, page 14
1) When operating the drive in subzero temperatures, keep the input power connected. Install the drive inside an enclosure. Ensure that
heat generated by the drive will be properly dissipated.
Degree of protection of ACS55 is IP20.
EN 8
Dimensions
k
i
f - - 40 40
(1.57) (1.57)
g - - 40 40
(1.57) (1.57)
h 183 183 - 230
(7.20) (7.20) (9.06)
i 156 156 182 214
(6.14) (6.14) (7.17) (8.43)
j 170 170 194 226
(6.69) (6.69) (7.64) (8.90)
Install the unit using the mounting clip on a 35 mm DIN rail or on a wall.
5 cm
5 cm (2 in.)
(2 in.)
X
X
X
5 cm
(2 in.) 5 cm
Frames Frames (2 in.)
A and B C and D
cm (in.) cm (in.)
X 1.5 (0.6) 0 (0)
EN 10
Attaching and detaching the wall mounting clip
The unit can be mounted either with the wide or the narrow side against the wall. Install the mounting clip on the desired side. See
instructions below for frames A and B. Detach the mounting clip of frames C and D by pulling downward and attach it by pushing
upward.
Detaching the mounting clip, Frames A Attaching the mounting clip, Frame A: Attaching the mounting clip, Frame B:
and B: Press the two plastic buttons to Place the two parts as shown and click Push the two parts between the cooling
detach the upper and lower part of the clip them together. fins and click them together.
from each other.
11 EN
DIP switches
DIP switches are used to adapt ACS55 to the motor and the application.
Warning! The DIP switch is at a dangerous voltage (200 V). Turn off power and wait for 5 minutes before adjusting the switches.
Keep the protective cover closed when ACS55 is powered.
Configuration
• Open the front cover using the tip of a screwdriver, and adjust the DIP switches.
• Use the tip of a screwdriver to slide the switch to the left or right. By default, all switches are in their left position.
• Close the front cover.
Basic information
ACC/DEC Defines the acceleration and deceleration time from minimum to maximum frequency and vice versa in
seconds. The longer the ACC/DEC time, the more slowly ACS55 will follow the given reference.
HI FREQ Limits the output frequency to a desired value between nominal frequency and nominal frequency + 70 Hz.
To use this potentiometer, turn the high frequency mode on with the HI FREQ DIP switch. See DIP
switches on page 11.
-02A2-x 1,1 1,3 1,5 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,3
-04A3-x 2,2 2,6 3,0 3,5 4,0 4,3 4,7 5,2 5,6 6,0 6,5
-07A6-x 3,8 4,6 5,3 6,1 6,8 7,6 8,4 9,3 10,2 11,4
-09A8-x 4,9 5,9 6,9 7,8 8,8 9,8 10,8 12,0 13,3 14,7
t
ACC/DEC
MOTOR I NOM 50 60 70 80 90 100 110 120 130 140 150%
EN 14
Connecting power supply and motor
1-phase Warning! Before installation ensure that the main supply is off.
input voltage Note: Ensure power supply is correct! Connecting 230 VAC to the ACS55 unit rated for 115 VAC input will damage
the drive!
Terminal Description Wire size Tightening
torque
L/R, N/S 1~ power supply input Max. 2.5 mm2 (frames A and B) or max. 0.5 N·m
4 mm2 (frames C and D) four conductor
T1/U, T2/V, T3/W Power output to motor
cable
PE Protective earth. Use multi-strand copper wire. Size of the 1 N·m
Motor cable protective wire is not allowed to be smaller than the
conductor and shield. size of the power cable used.
Warning! If the heat sink is not earthed properly, you can get an electric shock if you touch the heat sink.
Note: Use only supplied M4x8 Combi screws. Maximum allowed intrusion depth for the grounding screws is
6 mm.
Follow local rules for cable cross sections. Use 60°C (140°F) rated power cable, or 75°C (167°F) rated cable if
ambient temperature is above 30°C (86°F). See also Additional cabling and EMC instructions on page 16.
Earth leakage current of the ACS55 can exceed 3.5 mA AC / 10 mA DC. According to EN50178, ACS55 may only
be used in permanent installation.
Input fuse
See Technical data on page 19 for recommended fuse types.
Motor
The motor must be a 3-phase AC induction motor, with nominal voltage UN from 200 to 240 V and nominal
frequency fN either 50 or 60 Hz. Motor nominal current must be less than or equal to the nominal output current (I2)
of the drive.
If the phases are connected, U-U, V-V and W-W, and the selected direction is forward, the shaft rotates clockwise
as seen from the drive shaft end.
15 EN
Connecting control wires Control terminals
• Conductor size: stranded 0.25…1.5 mm2 (AWG 23 to AWG 16)
Internal (1) or external (2) power supply can be used for the digital • Tightening torque: 0.25 N·m.
inputs. Analogue control voltage is 0…10 VDC as default. (The AI
jumper must be in voltage ("U") position). # Name Description
1 COM Common for digital or analogue inputs 1)
SPEED/AI
SPEED/AI
START 2 COM Common for digital or analogue input 1)
START
+10V
+12V
COM
COM
+10V
+12V
COM
COM
3 AI Analogue input: Speed (frequency) reference.
SCR
SCR
REV
JOG
REV
JOG
0/2…10 VDC (Ri=190 kohm), or 0/4…20 mA
(Ri=100 ohm). Resolution 0.1%, accuracy +/-1%.
4 +10V Reference voltage for analogue input.
Accuracy +/-2%. Max. 10 mA.
1)
I 5 +12V Auxiliary voltage for digital inputs. Max. 30 mA.
motor cable
17 EN
Speed controlling
The analogue input gives the speed (frequency) reference for ACS55. The correspondence between the analogue input and the
reference depends on the settings of the DIP switches as shown below. Output frequency follows the reference changes as defined by
the ACC/DEC potentiometer.
High frequency mode OFF (default) High frequency mode ON
f f frequency reference
fN fN + 70 Hz
output frequency limit
fN
a a
b b
Input* Input*
0 10 V 0 2V 10 V [V, mA]
2V [V, mA]
4 mA 20 mA 4 mA 20 mA
ACS55 has two status indication LEDs, visible Green LED Red LED Description
through the front cover.
On Off ACS55 operates normally.
If the drive detects a problem, the red LED will
blink. After fixing the problem, reset by On Blinking Protective function has been activated. Number of
On blinks indicates the fault code.
switching the start signal off. If start is off 1 2
already, turn it first on and then off again. Off
See the table below for the fault codes (= the Blinking Blinking ACS55 will reset automatically within 3 seconds. (*)
number of LED blinks). Warning! Motor starts, if start signal is on.
(*) Automatically reset if the AUTORESET is ON. See DIP switches on page 11.
19 EN
Technical data
230 V 115 V
Built-in EMC, ACS55-01E- 01A4-2 02A2-2 04A3-2 07A6-2 09A8-2 01A4-1 02A2-1
No EMC, ACS55-01N- 01A4-2 02A2-2 04A3-2 07A6-2 09A8-2 01A4-1 02A2-1
Motor continuous output power kW 0.18 0.37 0.75 1.5 2.2 0.18 0.37
hp 1/4 1/2 1 2 3 1/4 1/2
Frame size (no EMC) A A B C C A A
Frame size (EMC) A A B D D A A
Nominal ratings
Input voltage U1 V 200…240 (+10/-15%) 110…120 (+10/-15%)
Continuous output current I2 A 1.4 2.2 4.3 7.6 9.8 1.4 2.2
Max. output current I2max* A 2.1 3.3 6.5 11.4 14.7 2.1 3.3
Output voltage U2 V 0…U1, 3-phase 0…2×U1, 3-phase
Input current I1 A 4.4 6.9 10.8 18.2 22.0 6.4 9.5
Switching frequency kHz 5 (max. 16)
Protection limits
Overcurrent (peak) A 4.4 6.9 13.5 23.9 30.9 4.4 6.9
Overtemperature 95°C / 203°F (heat sink)
Maximum wire sizes
Power terminals mm2 2.5 (AWG 14) 4 (AWG 12) 2.5 (AWG 14)
Control terminals mm2 1.5 (AWG 16)
Power losses W 21 32 51 74 103 24 35
Line fuse size**
IEC, type IEC269 gG A 10 16 16 25 32 10 16
UL, types CC and T A 10 15 20 25 30 10 15
Weight, Built-in EMC, ACS55-01E- kg (lb) 0.65 (1.4) 0.7 (1.5) 0.9 (2) 1.6 (3.5) 1.7 (3.7) 0.65 (1.4) 0.7 (1.5)
Weight, No EMC, ACS55-01N- kg (lb) 0.65 (1.4) 0.7 (1.5) 0.9 (2) 1.2 (2.6) 1.3 (2.9) 0.65 (1.4) 0.7 (1.5)
* Allowed for 1 minute.
** Recommended values. Do not use ultra rapid or low peak fuses. Follow local rules.
EN 20
Maximum motor cable lengths Distribution networks isolated from earth
To comply with European EMC regulations, the motor cable length Drives with built-in EMC filter must not be used in a floating network
has to be limited as specified in the table below. The shorter the or in a high impedance earthed industrial distribution network.
motor cable, the lower the noise emissions to the supply line and
the environment. Environmental information
A product to be disposed contains valuable raw material that
Converter type Switching frequency
should be recycled, thus preserving energy and natural resources.
ACS55-01x-
Instructions for disposal are available from ABB sales and service
Built-in EMC filter 5 kHz 16 kHz 1) companies.
EN61800-3, First environment, unrestricted distribution 2)
01A4-2, …, 04A3-2 10 m 3m Liability limits
01A4-1, 02A2-1 10 m 3m The manufacturer is not responsible for:
07A6-2, 09A8-2 10 m 3m • Any costs resulting from a failure if the installation,
EN61800-3, First environment, restricted distribution 3) commissioning, repair, alteration or ambient conditions of the
drive do not fulfil the requirements specified in the
01A4-2, …, 04A3-2 10 m 10 m
documentation delivered with the unit and other relevant
01A4-1, 02A2-1 10 m 10 m
documentation.
07A6-2, 09A8-2 20 m 10 m • Units subjected to misuse, negligence or accident.
3)
EN61800-3, Second environment • Units comprised of materials provided or designs stipulated by
01A4-2, …, 04A3-2 10 m 10 m the purchaser.
01A4-1, 02A2-1 10 m 10 m In no event shall the manufacturer, its suppliers or subcontractors
07A6-2, 09A8-2 30 m 10 m be liable for special, indirect, incidental or consequential damages,
losses or penalties.
1) Switching frequency can be selected with the DIP switch. See
If you have any question concerning your ABB drive, please
page 12.
contact the local distributor or ABB office. The technical data,
2) Applicable for conducted emissions only. information and specifications are valid at the time of printing.
3) Applicable for conducted and radiated emissions. The manufacturer reserves the right to modifications without prior
notice.
Protections
Overvoltage, undervoltage, output short circuit, overcurrent,
analogue input loss, motor overload, inverter overload.
21 EN
Approvals C-Tick:
For the electromagnetic compatibility, see the specification in
section CE above.
CE
The ACS55 complies with the requirements of the European Compliance with the European Machinery Directive
• Low Voltage Directive 73/23/EEC with amendments The drive complies with the European Machinery Directive
• EMC Directive 89/336/EEC with amendments. requirements for an equipment intended to be incorporated into
Corresponding declarations and a list of main standards are machinery. The declaration of incorporation is available from ABB.
available on request.
Product protection in the USA
Electromagnetic compatibility: This product is protected by one or more of the following US
The ACS55 fulfils the following standards provided that installation patents
is done properly and according to the instructions of this manual: 4,920,306 5,301,085 5,463,302 5,521,483 5,532,568 5,589,754 5,612,604
5,654,624 5,799,805 5,940,286 5,942,874 5,952,613 6,094,364 6,147,887
Conductive high frequency EN61800-3 first environment, unrestricted/ 6,175,256 6,184,740 6,195,274 6,229,356 6,252,436 6,265,724 6,305,464
emissions restricted distribution 1) 6,313,599 6,316,896 6,335,607 6,370,049 6,396,236 6,448,735 6,498,452
6,552,510 6,597,148 6,600,290 6,741,059 6,774,758 6,844,794 6,856,502
Radiated high frequency EN61800-3 first environment, restricted 6,859,374 6,922,883 6,940,253 6,934,169 6,956,352 6,958,923 6,967,453
emissions distribution 6,972,976 6,977,449 6,984,958 6,985,371 6,992,908 6,999,329 7,023,160
7,034,510 7,036,223 7,045,987 7,057,908 7,059,390 7,067,997 7,082,374
Immunity EN61800-3 second environment
7,084,604 7,098,623 7,102,325 7,109,780 7,164,562 7,176,779 7,190,599
Line current harmonics IEC61000-3-2 7,215,099 7,221,152 7,227,325 7,245,197 7,250,739 7,262,577 7,271,505
7,274,573 7,279,802 7,280,938 7,330,095 7,349,814 7,352,220 7,365,622
1) Observe the maximum allowed motor cable lengths and 7,372,696 7,388,765 7,408,791 7,417,408 7,446,268 7,456,615 7,508,688
7,515,447 7,560,894 D503,931 D510,319 D510,320 D511,137 D511,150
switching frequency, page 20. See also cabling instructions D512,026 D512,696 D521,466 D541,743S D541,744S D541,745S
on page 16. D548,182S D548,183S D573,090S
The current harmonic levels can be reduced by fitting external input Other patents pending.
chokes.
Accessories
UL, cUL and C-Tick markings
Input chokes: CHK-A1, CHK-B1, CHK-C1, CHK-D1
See the rating plate.
Output choke: ACS-CHK-B3, ACS-CHK-C3
UL, cUL: Potentiometer unit: ACS55-POT
The ACS55 is suitable for use on a circuit capable of delivering not DriveConfig kit, for more information please contact your local ABB
more than 65 kA rms symmetrical amperes, 230 volts maximum, office. See DriveConfig User’s Guide [3AFE68910897 (English)].
when protected by CC or T class fuses.
22
Declaration of incorporation
23
EFFECTIVE: 2010-04-12
3AFE68929300 Rev C
EN
ABB Inc.
Discrete Automation & Motion
Drives and Controls
16250 West Glendale Drive
New Berlin, WI 53151 USA