Vessels
Maintenance work
Blinding first of all
Disconnect / Isolate
Open wet or drain line
Close the drain line then after fill the water.
Fill the water then supply stream 24 hrs boiling then drain the water then dry
boiler.
Pre cleaning inspection
Internal cleaning through worker
Diamester pad
This is type of separator like a filter if diamester pad is available then we check the
diamester pad was replaceable , repair or damage.
Post cleaning inspection checked by client man hole box up.
Like nut bolt gas cut / hydro test , pneumatic test
Hydrogen.
Deblending.
Pvc - low density (ldp)
High density (hdp)
Types of blinding
1. Tale blind
2. Hand blind
3. Verticle blind
4. Oil pitch blind
NAOH – Sodium hydroxide
Must use :- Pvc gloves , SCBA , goggles , CPC suit , along with hot boot.
TVL - 2 ppm ( ACGIH )
Physical characteristics :- Non flammable , coloured , taste.
Health hazard :-
There can be dangerous damage to the eye.
The skin can burn.
The lungs and windpipe may burn.
Nose burning sensation.
What to do in case of inhalation NAOH
Drink water , milk and juice.
Eye wash consistently 20 min.
Wash skin with soap 20 min.
Bring in fresh air.
Dimethyl di sulphide
It is a colourless liquid with strong stinking
Boiling Point – 108.6 Degree Celsius
Melting Point - ( - 84.7 )
Explosive Limit – 11% - 16%
h Hydrogen
LEL – 4 % UEL – ( -75% )
Temperature of spreading self – 500%
Note : its flame is not visible.
Fire extinguisher – DCP ,CO2
Hazard involve in confined space.
1. Deficiency of oxygen.
2. Oxygen enrichment.
3. Presence of flammable materials.
4. Presence of toxic materials.
5. Presence of nitrogen.
6. Fall from height.
7. High temperature , noise and dust.
8. Poor visibility.
9. Electrical shock.
10. Static charge.
11. Falling of material on person.
12. Fire and explosion.
13. Pyrophoric material.
14. Tripping against object.
15. Inadequate training.
16. Failure in respiratory protection.
17. Accident discharge of material.
18. Inadequate working space.
19. Sharp angles, welding lungs etc entangling with clothes.
20. Personnel injury.
21. Configuration.
Propylene
Flash point – (- 108 degree Celsius )
Fire extinguisher – DCP , CO2
Temperature – 455 degree Celsius
LEL – 2.4 % UEL – 10.3 %
Flash point :- the temperature at which particular organic compound gives off sufficient
vapour to ignite in air.
VCM , vinyl chloromoner
FP – ( - 78 degree Celsius )
Full body harness
Standards
Is ( Indian standard ) – 3521:1999
ANIS (American national standard institution) – Z359.112014
Capacity – 130-310 lbs
EN (European norms) – 361:2002
Weight – 800 gm ( Approx )
Capacity breaking strength – 20 KN
Webbing width – 40mm
Webbing material – Polypropylene
Buckle types – Alloy ( steel with zinc plating )
Stitching thread – Polyster
Capacity – 200 lbs (100 KG )
Length of lanyard – 1.8/1.5 normal
2m ( Relaxable depend on manufacture )
Materials,
D-rings – zinc plated steel
Tensile strength – 500 lbs (22 Kn)
D-ring pad – polyethylene
Webbing – polyster 1-3/4 in (45mm)
Tensile strength – 600 lbs (27 kn)
Labels – vinyl
Note :- Nylon and polyster are the two most common materials for full body
harness but, Kelvar® , nomes® and dyneema® are two materials that are become
more popular in full body harness.
Fire extinguisher
Temperature – ( -30 to 55 degree Celsius )
From 2 meter distance with same direction
HCL – Hydrogen chloride
TLV – 05 ppm
Chlorine – CL2
Solubility in water - 0092 mocs/l
Boiling point – ( - 34.05 degree Celsius )
Vapour density – ( - 2.5 )
TLV – 0.5 ppm (ACGJH)
STEL – 1 ppm (ACGJH)
IDLH – 10 ppm (NIOSH)
Physical characteristics :- compressed liquid /gas , greenish yellow.
Coloured :- punget , odour
Irritating , suffocating , non-flammable
Must use :- PVC gloves , chemical splash gloves , protective clothing , respirator, neuprin
gloves , SPC suit, SCBA.
Health hazard :-
Eye :- eye irritation , may affect cornea.
Skin :- cause burn
Inhalation :- low concentration of inhaled will cause delayed nausea and
slight concentration start coughing , chest congestion , chronic exposure over
exposure weakness , coughing laboured breathing.