Introduction To Control Systems
Introduction To Control Systems
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• Predict the future of controls based on evolutionary
routes.
• Recognize control system design aspects and
understand the importance of controls in
engineering design.
1. Introduction
Engineers make useful goods. Engineering maintains
and improves life. Engineers aim to comprehend, model,
and control natural materials and forces for human
advantage. Control system engineering is a
multidisciplinary discipline that spans various technical
fields. Control engineers focus on understanding and
controlling systems, which are interconnected parts and
devices with a certain purpose. This system could range
from a simple cruise control system to a complicated
brain-to-computer system for manipulator control.
Control engineering involves designing and
implementing control systems that use linear, time-
invariant mathematical models to represent nonlinear,
time-varying systems in the presence of uncertainties and
external disturbances.
As computer systems, particularly embedded processors,
become more affordable and powerful, and sensors and
actuators become more compact, control systems have
become more numerous and complex.
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A sensor is a device that provides a measurement of a
desired external signal. For example, resistance
temperature detectors (RTDs) are sensors used to
measure temperature.
An actuator is a device employed by the control system
to alter or adjust the environment.
An electric motor drive is used to rotate a robotic
manipulator is an example of a device that transforms
electric energy into mechanical torque.
Control engineering is evolving rapidly. The Internet of
Things (IoT) presents unique challenges in control
system applications, including energy efficiency,
manufacturing, consumer products, energy, healthcare,
and transportation (e.g., automated cars).
Control engineers have the problem of developing
reliable and accurate mathematical models for large,
interconnected systems while maintaining simplicity.
Modelers can benefit from current design tools, open-
source software modules, and online user groups for idea
sharing and question answering. Control system
implementation is getting more automated, thanks to
internet resources and affordable computers, sensors, and
actuators.
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Control system engineering focuses more on modeling
various physical systems and designing controllers to
achieve desired performance characteristics, including
stability, relative stability, steady-state tracking with
maximum errors, transient tracking (percent overshoot,
settling time, rise time, and time to peak), rejection of
external disturbances, and robustness to modeling.
The crucial step in design and implementation is creating
control systems, including PID, lead and lag, state
variable feedback, and other popular structures. This
textbook is about it!
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Figure 3 Closed-loop feedback control system (with feedback)
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Figure 3 shows a negative feedback control system
because the output is subtracted from the input, and the
controller receives the difference. The feedback concept
underpins control system analysis and design.
A closed-loop control system uses a measurement of
the output and the feedback of this signal to compare
it with the desired output (reference or command).
Closed-loop control offers advantages over open-loop
control, such as rejecting external disturbances and
reducing measurement noise.
As shown in Figure 4, we use disturbances and
measurement noise as external inputs in the block
diagram.
Managing external disturbances and measurement noise
is crucial in real-world applications and control system
design.
Figure 4 Closed-loop feedback system with external disturbances and measurement noise
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Figures 3 and 4 show single-loop feedback systems.
Feedback control systems often have many feedback
loops.
A typical multiloop feedback control system has an inner
and outer loop, as shown in Figure 5. The inner loop has
a controller and sensor, whereas the outer loop also has
both.
Figure 5 Multiloop feedback system with an inner loop and an outer loop.
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Figure 6 shows a multivariable control system block
diagram.
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Figure 7 Watt’s flyball governor
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Figure 8 Water-level float regulator
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Automation is common in industries such as chemical,
electric power, paper, vehicle, and steel. The idea of
automation is crucial in modern industrial culture. Plant
production is increased by automatic machines. Plant
productivity per worker is important to industries.
Productivity is defined as the ratio of physical output to
physical input
World War II inspired the development of automatic
control systems, including aircraft piloting, gun-
positioning, and radar antenna control systems, using the
feedback control approach.
Until 1940, control system design was often a trial-and-
error process. In the 1940s, numerous mathematical and
analytical methods gained popularity, and control
engineering emerged as a distinct engineering field.
As an example, Bell Telephone Laboratories' David B.
Parkinson invented a gun director as a technical solution
to a control system issue. Parkinson's goal in spring 1940
was to enhance the automated level recorder, which
employed strip-chart paper to record voltage. An
important component was a small potentiometer that
controlled the recorder pen via an actuator. If a
potentiometer could be used to control the pen on a level
recorder, might it be capable of controlling other
machines such as an antiaircraft gun?
The Internet of Things (IoT) is transforming control
engineering. The IoT, first described by Kevin Ashton in
1999, is a network of physical things containing
electronics, software, sensors, and connection,
encompassing control engineering.
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A selected history of control system development is
summarized in Table 1
Figure 9 Technology roadmap to the internet of things with enhanced artificial intelligence with applications to control
engineering
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Table 1 Selected historical developments of control systems
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Modern control theory focuses on self-organizing,
adaptable, robust, learning, and optimal systems.
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Figure 10 a) Automobile steering control system, b) the driver uses the difference between the actual and the desired
of travel to generate a controlled adjustment of the steering wheel, c) typical direction of the travel response.
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Figure 11 A manual control system for regulating the level of fluid in a tank by adjusting the output valve. The operator
views the level of fluid through a port in the side of the tank
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feature humanoid mechanisms, such as mechanical arms,
wrists, and hands.
See Figure 12 for an anthropomorphic robot example.
Table 2 shows that automatic machines excel at certain
jobs, while people excel at others.
Figure 12 The Honda ASIMO humanoid robot. ASIMO walks, climbs stairs, and turns corners. (David Coll Blanco/
Alamy Stock photo)
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optimize power generation by considering process
variables. Coordination of 90 or more controlled
variables is frequent. Figure 13 illustrates a simplified
model of key control variables in a big boiler-generator
system.
Figure 14 Recent advances in electronic in prosthetics have resulted in the development of a prosthetic hand and arm
that has the same dexterity as a human arm.
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Figure 15 A feedback control system model of the national income
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A major difficulty is creating control systems that
prevent in-air collisions. The aim is to use drones
autonomously for purposes such aerial photography,
disaster mitigation, surveying, construction, crop
monitoring, and weather monitoring. The combination of
AI and drones is a promising research field.
Example 8 Industrial control systems
Other familiar control systems have the same basic
elements as the system shown in Figure 3.
A refrigerator employs a temperature setting, a
thermostat to measure actual and error temperatures, and
a compressor motor for power amplification. Other home
examples are the oven, furnace, and water heater.
Examples of controls in industry include speed,
temperature, pressure, location, thickness, composition,
and quality.
Automatic handling equipment is beneficial for
hazardous, repetitive, dull, or simple jobs in homes,
schools, and industries. The industry uses automatic
machines for accuracy, safety, economy, and productivity
in cutting, welding, and casting.
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4. Engineering design
Engineering design is the central task of the engineer. It
is a complex process in which both creativity and
analysis play major roles.
Design is the process of conceiving or inventing the
forms, parts, and details of a system to achieve a
specified purpose.
Consider design activity as planning for the emergence
of a product or system. Engineering design involves
creatively using knowledge and materials to specify the
shape, function, and material content of a system.
1. to determine a need arising from the values of
various groups, covering the spectrum from public
policy makers to the consumer
2. to specify in detail what the solution to that need
must be and to embody these values
3. to develop and evaluate various alternative solutions
to meet these specifications
4. to decide which one is to be designed in detail and
fabricated.
Limited time is crucial to realistic design. Due to time
constraints, we often settle for a less-than-ideal but
nonetheless acceptable design. Time is often the sole
competitive advantage.
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A significant difficulty for designers is creating technical
product specs.
Specifications define the purpose and capabilities of
equipment or a product. Proper technical system design
relies on four characteristics: complexity, trade-offs,
design gaps, and risk.
The complexity of design stems from the variety of
tools, issues, and expertise involved. The design
specification process is complex due to the enormous
number of aspects to evaluate, assigning their relative
priority, and providing substance in numerical or written
form.
The trade-off notion involves balancing multiple desired
design goals. Effective design entails balancing opposing
criteria.
When creating a technical device, the final product often
differs from the initial vision. For instance, our problem
image is not reflected in textual descriptions or
requirements. Design gaps arise throughout the process
of bringing an abstract notion to life.
The inability to accurately forecast the performance of
technical objects creates significant uncertainty
regarding their actual effects on equipment and products.
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The concept of unintended effects or risk encompasses
this uncertainty. Thus, system design is risky.
Complexity, trade-offs, gaps, and risk are fundamental in
building new systems and gadgets. Although they can be
mitigated by considering all design effects, they remain
throughout the design process.
Engineering analysis and synthesis are fundamentally
different forms of thinking in engineering design.
The main approach to the most effective engineering
design is parameter analysis and optimization. Parameter
analysis is based on
1. identification of the key parameters,
2. generation of the system configuration,
3. Evaluation of how well the configuration meets the
needs.
These three steps form an iterative loop. Once the key
parameters are identified and the configuration
synthesized, the designer can optimize the parameters.
Typically, the designer strives to identify a limited set of
parameters to be adjusted.
5. Control system design
Engineering design includes control system design.
Control engineering design is to identify critical factors
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and configure a proposed system to meet an actual
demand.
Figure 17 depicts the control system design. Our design
approach has seven basic construction blocks, arranged
into three groups:
1. Establishment of goals and variables to be
controlled, and definition of specifications (metrics)
against which to measure performance.
2. System definition and modeling.
3. Control system design and integrated system
simulation and analysis.
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Figure 17 the control system design
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implemented in hardware, interface difficulties may
arise.
Designing and implementing a control system is
complex due to the various steps involved.
6. Mechatronics systems
A natural stage in the evolutionary process of modern
engineering design is encompassed in the area known as
mechatronics.
Over the past 30 years, mechatronics has grown into a
new generation of intelligent goods by integrating
mechanical, electrical, and computer systems. Modern
mechatronic systems require feedback control.
Understanding the components of mechatronics might
help one appreciate its broad scope across numerous
disciplines.
The key elements of mechatronics are
1. Physical systems modelling
2. sensors and actuators,
3. signals and systems,
4. computers and logic systems,
5. Software and data acquisition.
Feedback control encompasses aspects of all five key
elements of mechatronics, but is associated primarily
with the element of signals and systems, as illustrated in
Figure 18.
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Figure 18 The key elements of mechatronics
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For hybrid fuel vehicles, additional control functions are
necessary. Controlling power between the internal
combustion engine and electric motor, evaluating storage
needs, executing battery charging, and planning for low-
emission starts are crucial. The effectiveness of hybrid
fuel vehicles depends on the power unit combination
chosen (e.g., battery vs. fuel cell for power storage).
Figure 20 Wearable computers can assist a physician provide better healthcare delivery.
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Advances in sensors, actuators, and communication
devices enable wirelessly networked embedded control
systems for spatially dispersed control. Embedded
control system designers must be proficient in numerous
network protocols, operating systems, and programming
languages.
7. Green engineering
Global challenges like climate change, clean water,
sustainability, waste management, emissions reduction,
and energy efficiency have prompted engineers to
rethink design techniques in important areas. The
developing design philosophy has led to the
consideration of "green engineering." Green engineering
aims to create products that reduce pollution, health
risks, and environmental impact. The basic principles of
green engineering are:
1. Engineers process and products holistically, use
systems analysis, and integrate environmental impact
assessment tools.
2. Conserve and improve natural ecosystems while
protecting human health and well-being.
3. Use life-cycle thinking in all engineering activities.
4. Ensure that all material and energy inputs and outputs
are as inherently safe and benign as possible.
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5. Minimize depletion of natural resources.
6. Strive to prevent waste.
7. Develop and apply engineering solutions, while being
cognizant of local geography, aspirations, and cultures.
8. Create engineering solutions beyond current or
dominant technologies; improve, innovate, and invent
technologies to achieve sustainability.
9. Actively engage communities and stakeholders in
development of engineering solutions.
Applying green engineering principles enhances our
understanding of feedback control systems as a powerful
technology.
In Section 9, we discuss smart grids. Smart grids aim to
provide reliable, efficient, and environmentally friendly
power delivery. This could enable large-scale adoption of
intermittent renewable energy sources like wind and
solar. Smart grids rely on sensing and feedback
technology. Green engineering applications can be
classified into one of five categories :
1. Environmental Monitoring
2. Energy Storage Systems
3. Power Quality Monitoring
4. Solar Energy
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5. Wind Energy
when green engineering evolves, new applications are
likely to emerge, particularly when we apply the eighth
principle to generate solutions beyond popular
technologies. improve, innovate, and create technology.
In later chapters, we provide examples from each subject.
Global efforts are undertaken to reduce all greenhouse
emissions.
To do this, we must enhance the quality and quantity of
our environmental monitoring systems. Examples
include wireless measurements on this cabled robotic
device measures environmental data in a rain forest by
navigating through the understory.
Energy storage is essential for green engineering. Many
types of energy storage devices exist. The most common
energy storage system is the battery. Batteries power
most electrical gadgets, including rechargeable and
disposable ones.
To follow green engineering principles, we recommend
renewable energy storage systems. An essential energy
storage device for green engineering systems is the fuel
cell.
Power quality monitoring issues include leading and lag
power, voltage fluctuations, and waveform harmonics.
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Current and voltage monitoring is essential for many
green engineering systems and components. An
intriguing example is modeling current transformers
used in power grid networks to measure and monitor
electricity delivery systems.
Engineering is needed to efficiently transform solar
energy into power.
Two technologies for generating power from sunlight are
photovoltaic and solar thermal. Photovoltaic systems
convert sunshine into energy, whereas solar thermal
systems heat water to generate steam for steam engines.
Designing and deploying solar photovoltaic systems for
power generation is a green engineering strategy that
uses solar energy to power homes, workplaces, and
companies.
Wind power is a significant renewable energy source
worldwide. Wind energy is converted to electricity using
turbines attached to generators. When wind energy is
intermittent, smart grid development must provide it to
the power system when available and offer electricity
from other sources when wind is unavailable. Control
systems on wind turbines are necessary for reliable,
consistent electricity due to the erratic nature of wind
direction and output. These control devices aim to
mitigate wind intermittency and direction shift.
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Control systems will remain important in green
engineering.
8. The future evolution of control systems
The flexible control system needs human monitoring.
Advanced robotic systems aim for task flexibility via
improved sensory feedback. We focus on research in
artificial intelligence, sensor integration, computer
vision, and offline CAD/CAM. Programming will make
systems cheaper and more universal.
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applications. These include enhanced communication
and advanced programming languages.
Technology has been easing human labor since
prehistory, but now it is entering a new stage. The
Industrial Revolution accelerated technology innovation,
which displaced human muscle power from production
duties until recently. Computer technology revolution is
transforming society by expanding information
collection and processing while expanding human brain
capabilities.
Control systems aim to increase productivity and
improve device or system performance. Automation
increases productivity and product quality. Automation
controls a process, device, or system automatically.
Automatic control of machinery and processes ensures
reliable and precise product production. Growing
demand for flexible, unique production necessitates
flexible automation and robots.
Engineering is a vast and valuable field that includes
theory, practice, and application of automatic control.
One can easily comprehend the purpose behind studying
current control systems.
9. Design examples
EXAMPLE 12 Smart grid control systems
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Smart grids are concepts as well as systems. The goal is
to deliver power more consistently and effectively while
being environmentally friendly, cost-effective, and safe.
A smart grid combines hardware and software to
efficiently and reliably distribute power to homes,
companies, schools, and other users. A schematic view
of the smart grid is shown in Figure 22. Smart grids can
be nationwide or local in scale. Home smart grids
(microgrids) are possible. Smart grids are a vast and
diverse topic of study. Control systems are crucial for
smart grids at all levels.
Real-time demand side management in smart grids
necessitates two-way communication between users and
power generation systems. For instance, smart meters
measure household and office electricity use. These
sensors send data to utilities, enabling them to send
control signals to homes or buildings. Smart meters can
regulate or switch off home and workplace equipment
and devices. Smart home-energy gadgets allow
homeowners to manage usage and adapt to price
fluctuations during peak demand.
The five key technologies required to implement a
successful modern smart grid include (i) integrated
communications, (ii) sensing and measurements, (iii)
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advanced components, (iv) advanced control methods,
and (v) improved interfaces and decision support
Two of the five key technologies fall under the general
category of control systems, namely (ii) sensing and
measurements and (iii) advanced control methods.
Figure 22 Smart grids are distribution networks that measure and control usage
Figure 23 (a) Open-loop (without feedback) control of the speed of a rotating disk. (b)block diagram model.
Figure 24 (a) Closed-loop control of the speed of a rotating disk. (b) block diagram model.
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