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Sizing Calculation

The document provides calculations for determining the count of warp yarn, actual production per shift, total length of yarn, and weight of sized yarn based on given parameters. It includes formulas and step-by-step solutions for each calculation. Additionally, it addresses the weight of size on yarn and the percentage of size material for a specific beam of yarn.

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5 views3 pages

Sizing Calculation

The document provides calculations for determining the count of warp yarn, actual production per shift, total length of yarn, and weight of sized yarn based on given parameters. It includes formulas and step-by-step solutions for each calculation. Additionally, it addresses the weight of size on yarn and the percentage of size material for a specific beam of yarn.

Uploaded by

nh7bcjkvpx
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

3) A warp beam contains 12950 yds of warp sheet on it. The no.

of ends in the
warp sheet is 430 and wt. of full beam is 365 lbs. if the weight of empty beam
is 52 lbs, calculate the count (Ne) of warp yarn.

Page 1
Solution:

Weight of yarn = wt. of full beam – wt. of empty beam = 365 lbs–52 lbs = 313 lbs

Weight of single yarn= 313/430

= 0.728 lb

Let, Count of yarn=x

Wt of single warp = 12950/(840 X x)


=15.42/x

So,
15.42/x = 0.728

X = 21.18

Count of yarn 21

Wt of single warp = 15000/(840x32)


=0.5580 lbs
No of warp = (250/.5580)
=448

5) If calculated production is 100 yds/min & eff is 75%


a) Calculate actual production/shift
b) Total length of yarn if no ends is 3250
c) Wt. of sized yarn if count is 40 & take up is 10%

Page 2
Solution:
a) Actual production /shift = calculate production × efficiency
=100x60x8x.75
=36000 yds/shift

b) Total length = Total production × No. of ends =36000 x 3250=117000000 yds

c) Wt. of unsized yarn = 117000000/(840 x40)

=3482.142 lbs

Total wt. of sized warp yarn with 10% take up


= (wt. of sized yarn) + (wt. of size yarn × take up)

=3482.142+3482.142x (10/100)

= 3830.356 lbs.

6) Wt. of sized beam is 82.5 lbs. Beam have 1050 yds yarn whose yarn count
before sizing was 50 Ne, if no. of ends is 3000. Then
a) The wt. of size on the yarn
b) %of size material
c) Count of sized yarn

Page 3

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