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Plate Rolling Process Analysis Example

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This document provides an example of calculating various parameters for a rolling process where a steel plate is rolled from 20mm to 14mm thickness using a four high mill with 480mm diameter…

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  • Example of Rolling Process Analysis

2:Example of rolling process analysis

Example:
A steel plate 20 mm thick in to be rolled to 14 mm in four high mill having roll diameter 480 mm. if yield stress is 12 kg/ (a) Angle of bite (b) Co efficient of friction if this is the maximum reduction possible. (c) Position of neutral section (d) Backward slip (e) Forward slip (f) Maximum pressure. determine:

Solution:
Ho = initial thickness of plate = 20 mm H1 = final thickness of plate = 14 mm. Draft, H = Ho H1 =20 14 =6 mm. R= radius of roll =480/2 =240 mm.

(a) To find angle of bite


H = 2R(1-cos) 6 = 2 x 240(1 - cos ) = 9

(b) To find coefficient of friction


= coefficient of friction = tan = tan 9 = 0.158 1

(c) To find position of neutral plane


n= L= = =37.94 mm n= =2

For neutral section


Px leading = px lagging = =

Hx = 15.3 mm

(d) To find backward slip


Backward slip

= =1 =1=1-

= 23.5%

Forward slip

= = = -1 1

-1

= 0.92%

To find maximum pressure


(px)m = maximum pressure

=16.46 kg/

1 2:Example of rolling process analysis Example: A steel plate 20 mm thick in to be rolled to 14 mm in four high mill h
2 (c) To find position of neutral plane n= L= = =37.94 mm n= =2 For neutral section Px lead
3 = = 23.5% Forward slip = = - 1 = – 1 = - 1 = = 0.92% To find maximum pressure

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