JIT
DHARIT GAJJAR
Just-In-Time Manufacturing:
A Definition
• Uses a systems approach to develop and operate a
manufacturing system
• Organizes the production process so that parts are
available when they are needed
• A method for optimizing processes that involves
continual reduction of waste
Central Themes Surrounding
Just-In-Time
• Simplicity
• Quality
• Elimination of Waste
Prerequisites for JIT
Implementation
• A Reason for Changing
• Executive Commitment
• Strategic Manufacturing Plan
• Commitment to Action
Just-In-Time
Techniques
• Inventory Reduction as a Tool for
Improvement
• Supplier Relationships
• Inventory “Pull”
• Uniform Plant Loading
Just-In-Time
Techniques(cont’d)
• Reduced Setup Times
• Shop-Floor Layout and Production Cells
• Total Quality Assurance
• Preventive Maintenance
A Competitive Edge
• Integrating and Optimizing
• Improve Continuously
• Understanding the Customer
The Major Misconceptions of JIT
• JIT is Only an Inventory Control System
• It is a Method to “Push” Inventory Back to the
Supplier
• JIT is a Quality Control Program
Goals of Just-In-Time Systems
• Design for Optimum Quality and Cost
• Minimize resources needed for Design and
Manufacturing
• Be Responsive to the Customers Needs
Goals of Just-In-Time
Systems(cont’d)
• Develop Trust and Open Relationships with
Suppliers and Customers
• Develop a Commitment to Improve the Total
Manufacturing System
Advantages of JIT Manufacturing
• Materials Cost Savings
• Manufacturing Cost Savings
• Sales Cost Savings
Elements in Materials Cost Saving
• Eliminate unpacking
Reduction of Suppliers
• Long-termInspection
Eliminate Contracts
• Reduce Order
Eliminate inventory
Scheduling
Stocking
• Simplify Receiving
Eliminate Excess Material
Systems
How Just-In-Time Systems Work
• Requirements for JIT Manufacturing
• Firm-wide Commitment
• Knowledgeable Management
Requirements for JIT
• Respond
Companyto Customer
wide Requirements
Commitment to education
•• Integrate
Eliminate all Processes in the Manufacturing System
redundancy
•• Employee
Reduce all Participation
Inventory in Meeting Commitments
• Establish Continuous Improvement Goals
Requirements for JIT(cont’d)
• Use
Haveaapull Production
Defect System
Prevention Program
•• Design
Reduceproducts for Manufacturing
Setup Times
•• Develop Controllable
Build Products Production Processes
to Specification
Thank You