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Steel to Concrete Connection Design

The document summarizes changes and key topics in the 6th edition of the PCI Design Handbook. Some of the major changes include a new method for designing headed studs, revised welding and structural steel design sections, and the introduction of strut-tie modeling for concrete connections. The structural steel design section focuses on limit state strength methods for flexure, shear, torsion, and combined loading. Details on steel connection elements like beam seats and stiffeners are also provided. Equations and examples are given for calculating strengths based on the limit state approach.

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0% found this document useful (0 votes)
61 views102 pages

Steel to Concrete Connection Design

The document summarizes changes and key topics in the 6th edition of the PCI Design Handbook. Some of the major changes include a new method for designing headed studs, revised welding and structural steel design sections, and the introduction of strut-tie modeling for concrete connections. The structural steel design section focuses on limit state strength methods for flexure, shear, torsion, and combined loading. Details on steel connection elements like beam seats and stiffeners are also provided. Equations and examples are given for calculating strengths based on the limit state approach.

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pavan2deepuaki
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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  • Introduction to PCI 6th Edition
  • Presentation Outline
  • Changes in Design Methods
  • Structural Steel Design
  • Combining Loads in Design
  • Weld Analysis
  • Corbel Design
  • Anchor Bolt Design
  • Completed Connection Examples
  • Conclusion

PCI 6 Edition

th

Connection Design
Presentation Outline

• Structural Steel Design


• Limit State Weld Analysis
• Strut – Tie Analysis for Concrete
Corbels
• Anchor Bolts
• Connection Examples
Changes

• New method to design headed studs (Headed Concrete


Anchors - HCA)
• Revised welding section
– Stainless Materials
– Limit State procedure presented
• Revised Design Aids (moved to Chapter 11)
• Structural Steel Design Section
– Flexure, Shear, Torsion, Combined Loading
– Stiffened Beam seats
• Strut – Tie methodology is introduced
• Complete Connection Examples
Structural Steel Design

• Focus on AISC LRFD 3rd Edition


– Flexural Strength
– Shear Strength
– Torsional Strength
– Combined Interaction
• Limit State Methods are carried through
examples
Structural Steel Details

• Built-up Members
• Torsional Strength
• Beam Seats
Steel Strength Design

• Flexure

Mp = ·Fy·Zs

Where:
Mp = Flexural Design Strength
Fy = Yield Strength of Material
Zs = Plastic Section Modulus
Steel Strength Design

• Shear

Vn = (0.6·Fy)·Aw

Where:
Vp = Shear Design Strength
Aw = Area subject to shear
Steel Strength Design

• Torsion (Solid Sections)



Tn = (0.6·Fy)··h·t2

Where:
Tp = Torsional Design Strength
 = Torsional constant
h = Height of section
t = Thickness
Torsional Properties

• Torsional Constant, 
• Rectangular Sections
Steel Strength Design

• Torsion (Hollow Sections)



Tn = 2·(0.6·Fy)·Ᾱ·t

Where:
Tp = Torsional Design Strength
Ᾱ = Area enclosed by centerline of walls
t = Wall thickness
Torsional Properties

• Hollow Sections
Ᾱ = w·d
Combined Loading Stress

• Normal Stress
P Mc M
fn  , ,
A I S

• Bending Shear Stress


VQ V
fv  ,
bending It A
• Torsion Shear Stress
Tc T T
fv  , ,
torsion J ht 2At
2
Combined Loading

• Stresses are added based on direction


• Stress Limits based on Mohr’s circle analysis
– Normal Stress Limits
fun    fy
  0.90

– Shear Stress Limits



fuv    0.60fy 
  0.90
Built-Up Section Example
Example

F x
0
TC 0
A tF y A cFy  0

At  Ac
Determine Neutral Axis Location, y

Tension Area Compression Area


A t  4in  y A c  2  3 in 1in   3 in  y   4in
8  8 
A c  2.25  4  y
4  y  2.25  4  y
Tension = Compression 2.25
y  0.281 in
8
Define Plastic Section Modulus, Zp

Either Tension or Compression Area x


Distance between the Tension /
Compression Areas Centroids


Zp  A t H  y t  y c 
Determine Centroid Locations

• Tension
y 0.281
yt    0.14 in
2 2

• Compression __

yc 
 Ay
 0.683 in
A
Calculate Zp

 
Zp  A t H  y t  y c
Z  4  y H  y  y 
p t c

Zp  4  0.2811.375  0.14  0.683


Zp  0.62 in3
Beam Seats

• Stiffened Bearing
– Triangular
– Non-Triangular
Triangular Stiffeners

• Design Strength

Vn=·Fy·z·b·t

Where:
Vn = Stiffener design strength
= Strength reduction
factor = 0.9
b = Stiffener projection
t = Stiffener thickness
z = Stiffener shape factor
Stiffener Shape Factor

b
0.75   2.0
a

2 3
 b  b  b
z  1.39  2.2    1.27    0.25  
 a  a  a
Thickness Limitation

b 250

t Fy
Triangular Stiffener Example

Given:
A stiffened seat connection
shown at right. Stiffener
thickness, ts = 3/8 in.
Fy = 36 ksi
Problem:
Determine the design shear
resistance of the stiffener.
Shape Factor

b 8
  0.8  0.75 and  1.0
a 10

2 3
 b  b  b
z  1.39  2.2    1.27    0.25  
 a  a  a

     0.25 0.8
2 3
z  1.39  2.2 0.8  1.27 0.8

z  0.315
Thickness Limitation

b 250

t Fy

8 250
 21.3  41.7
0.375 36

21.3  41.7
Design Strength

Vn    Fy  z  b  t

   
Vn  0.9 36 ksi 0.315 8 in 0.375 in 
Vn  28.9 kips
Weld Analysis

• Elastic Procedure
• Limit State (LRFD) Design
introduced
• Comparison of in-plane “C” shape
– Elastic Vector Method - EVM
– Instantaneous Center Method – ICM
Elastic Vector Method – (EVM)

• Stress at each point Px Mz y


calculated by mechanics of fx  
materials principals
Aw Ip
Py Mz x
fy  
Aw Ip
Pz Mx y My x
fz   
Aw I xx I yy

fr  fx 2  fy 2  fz2
Elastic Vector Method – (EVM)

• Weld Area ( Aw ) based on effective throat


• For a fillet weld:

a
Aw  lw
Where:
2
a = Weld Size
lw = Total length of weld
Instantaneous Center Method (ICM)

• Deformation Compatibility Solution


• Rotation about an Instantaneous Center
Instantaneous Center Method (ICM)

• Increased capacity
– More weld regions achieve ultimate strength
– Utilizes element vs. load orientation
• General solution form is a nonlinear integral
• Solution techniques
– Discrete Element Method
– Tabular Method
ICM Nominal Strength

• An elements capacity within the weld group is based


on the product of 3 functions.
– Strength
– Angular Orientation
– Deformation Compatibility

Rn 
j
f  g h
Strength, f

f  0.6  FEXX  A w

Aw - Weld area based on effective throat


Angular Orientation, g

Weld capacity increases as the angle of the force


and weld axis approach 90o
Rj  R  g


3
g  1.0  0.5 sin  2
Deformation Compatibility, h
0.3
r  r 
u  u 
rcritical rcritical
h  1.9  0.9 
  
  a
0.32 0.32
0.209   2 a 0.209   2
 
 

Where the ultimate element deformation u is:

 
0.64
 u  1.087   6 a  0.17a
Element Force

  
 
3
R n  0.6FEXX A w  1.0  0.5 sin  2

j
 
  
0.3 

 r r 
u    
 rcritical u
rcritical
  1.9  0.9  
  
  a 
0.32 0.32
 0.209   2 a 0.209   2
   
 
 
Where: r and  are functions of the unknown location of
the instantaneous center, x and y
Equations of Statics
Number of
Elements

F
y
0  R n  Pn  0
yj
j1
Number of

 
Elements

M
IC
0  R n rj  Pn e  r0  0
j
j1
Tabulated Solution

• AISC LRFD 3rd Edition, Tables 8-5 to 8-12



Vn = C·C1· D·l

Where:
D = number of 16ths of weld size
C = tabulated value, includes 
C1 = electrode strength factor
l = weld length
Comparison of Methods

• Page 6-47:
Corbel Design

• Cantilever Beam Method


• Strut – Tie Design Method
• Design comparison
– Results comparison of Cantilever
Method to Strut – Tie Method
• Embedded Steel Sections
Cantilever Beam Method Steps

Step 1 – Determine maximum allowable shear


Step 2 – Determine tension steel by cantilever
Step 3 – Calculate effective shear friction coeff.
Step 4 – Determine tension steel by shear
friction
Step 5 – Compare results against minimum
Step 6 – Calculate shear steel requirements
Cantilever Beam Method

• Primary Tension Reinforcement


• Greater of Equation A or B

1   a  h 
Eq. A As   Vu    Nu   
fy  d   d  

1   2Vu  
Eq. B A s     Nu 
fy   3 e  

• Tension steel development is critical both in the column


and in the corbel
Cantilever Beam Method

• Shear Steel

A h  0.5  A s  A n 

• Steel distribution is
within 2/3 of d
Cantilever Beam Method Steps

Step 1 – Determine bearing area of plate


Step 2 – Select statically determinate truss
Step 3 – Calculate truss forces
Step 4 – Design tension ties
Step 5 – Design Critical nodes
Step 6 – Design compression struts
Step 7 – Detail Accordingly
Strut – Tie Analysis Steps

Step 1 – Determine of bearing area of


plate
Vu
A pl 
  0.85  f`c

  0.75
Strut – Tie Analysis Steps

Step 2 – Select statically determinate


truss
AC I provides
guidelines for truss
angles, struts, etc.
Strut – Tie Analysis Steps

Step 3 – Determine of forces in the truss


members

Method of Joints or
Method of Sections
Strut – Tie Analysis Steps

Step 4 – Design of tension ties

Fnt
As 
fy
  0.75
Strut – Tie Analysis Steps

Step 5 – Design of critical nodal zone


fcu  0.85   n f`c

where:
βn = 1.0 in nodal zones bounded
by structure or bearing areas
= 0.8 in nodal zones
anchoring one tie
= 0.6 in nodal zones
anchoring two or more ties
Strut – Tie Analysis Steps

Step 6 – Check compressive strut limits


based on Strut Shape
The design compressive
strength of a strut without
compressive reinforcement

Fns = ·fcu·Ac
where:
 = 0.75
Ac = width of corbel
× width of strut
Strut – Tie Analysis Steps Compression
Strut Strength

• From ACI 318-02, Section A.3.2:

fcu  0.85   s  f`c


Where:
s – function of strut shape / location
= 0.60bottle shaped strut
= 0.75, when reinforcement is provided
= 1.0, uniform cross section
= 0.4, in tension regions of members
= 0.6, for all other cases
Strut – Tie Analysis Steps

Step 7 – Consider detailing to ensure


design technique
Corbel Example

Given:
Vu = 80 kips
Nu = 15 kips
fy = Grade 60
f′c = 5000 psi
Bearing area – 12 x 6 in.

Problem:
Find corbel depth and reinforcement based on Cantilever
Beam and Strut – Tie methods
Step 1CBM – Cantilever Beam Method (CBM)

h = 14 in
d = 13 in.
a = ¾ lp = 6 in.

From Table [Link]

2
Vumax  1000   A 
     196 kips  80 kips
1000 12 14 14
cr
1000
Step 2CBM – Tension Steel

• Cantilever Action

1   a  h  1  6  14  
As   Vu    Nu     80    15   
fy   d   
 d   .75 60   13   13  
 1.18 in2
Step 3CBM – Effective Shear Friction Coefficient

e  
    
1000    b  h   1000 1 14 14 1.4
Vu 80
 3.43  3.4

Use  e  3.4
Step 4CBM – Tension Steel

• Shear Friction

As 
1   2Vu 
  N

 
1    2 80 


  15 

fy   3 e  u
   
 0.75 60   3 3.4 



 0.68 in2
Step 5CBM – As minimum

f`c
A s,min  0.4  b  d
fy
  
 0.4 14 13
5
60
 0.61 in2

As based on cantilever action governs

As = 1.18 in2
Step 6CBM – Shear Steel

 
  15

A h  0.5  A s  A n   0.5 1.18  

  
0.75 60 

 0.42 in

Use (2) #3 ties = (4) (0.11 in2) = 0.44 in2

Spaced in top 2/3 (13) = 8 ½ in


Step 1ST – Strut - Tie Solution (ST)

Determination of bearing plate size and protection


for the corner against spalling

Required plate area:


Vu 80
A bearing  

 0.85f`c  
0.75 0.85f`c 
 25.1 in2

Use 12 by 6 in. plate, area = 72 in2 > 25.1 in2


Step 2ST – Truss Geometry

tan R=Nu / Vu = (15)/(80) = 0.19

l1 = (h - d) tanR + aw + (hc - cc)


= (14 - 13)(0.19) + 6 + (14 - 2.25)
= 17.94 in.

l2 = (hc - cc) – ws/2


= (14 - 2.25) - ws/2
= 11.75 - ws/2
Step 2ST – Truss Geometry

Find ws
Determine compressive force,
Nc, at Node ‘p’:

∑Mm = 0
Vu·l1+Nu·d – Nc·l2=0 [Eq. 1]

(80)(17.94) + (15)(13) – Nc(11.75 – 0.5ws) = 0


[Eq. 2]
Step 2ST – Truss Geometry

• Maximum compressive stress at the nodal


zone p (anchors one tie, βn = 0.8)

fcu = 0.85·n·f`c = 0.85(0.8)(5)= 3.4 ksi


An = area of the nodal zone
= b·ws = 14ws
Step 2ST – Determine ws , l2

• From Eq. 2 and 3

0.014Nc2 - 11.75Nc - 1630 = 0


Nc = 175 kips

ws = 0.28Nc = (0.28)(175) = 4.9in


l2 = 11.75 - 0.5 ws
= 11.75 - 0.5(4.9) = 9.3
Step 3ST – Solve for Strut and Tie Forces

• Solving the truss ‘mnop’ by


statics, the member forces
are:

Strut op = 96.0 kips (c)


Tie no = 68.2 kips (t)
Strut np = 116.8 kips (c)
Tie mp = 14.9 kips (t)
Tie mn = 95.0 kips (t)
Step 4ST – Critical Tension Requirements

• For top tension tie ‘no’


Tie no = 68.2 kips (t)
Fnt 62
As  
fy  
0.75 60
 1.52in2

Provide 2 – #8 = 1.58 in2 at the top


Step 5ST – Nodal Zones

• The width `ws’’ of the nodal zone ‘p ’ has been chosen in


Step 2 to satisfy the stress limit on this zone
• The stress at nodal zone ‘o ’ must be checked against the
compressive force in strut ‘op ’ and the applied reaction, Vu
• From the compressive stress flow in struts of the corbel,
Figure [Link], it is obvious that the nodal zone ‘p ’ is
under the maximum compressive stress due to force Nc.
• Nc is within the acceptable limit so all nodal zones are
acceptable.
Step 6ST – Critical Compression Requirements

• Strut ‘np’ is the most critical strut at node ‘p’.


The nominal compressive strength of a strut
without compressive reinforcement

Fns = fcu·Ac
Where:
Ac = width of corbel × width of strut
Step 6ST – Strut Width

• Width of strut ‘np’

ws 4.9
Strut Width  o

sin(54.4 ) sin(54.4 o )
 6.03 in
Step 6ST – Compression Strut Strength

• From ACI 318-02, Section A.3.2:


fcu  0.85  s  f`c

Where - bottle shaped strut, s = 0.60


fcu  0.85  0.6 1  5  2.55 ksi

    
Fns    f cu  Ac  0.75 2.55  14 6.03   161.5 kips

161 kips ≥ 116.8 kips OK


Step 7ST – Surface Reinforcement

• Since the lowest value of s was used,


surface reinforcement is not required
based on ACI 318 Appendix A
Example Conclusion

Cantilever Beam Method Strut-and-Tie Method


Embedded Steel Sections
Concrete and Rebar Nominal Design Strengths

• Concrete Capacity
0.85  f`c b  l e
Vc 
1  3.6e
le

Concrete and Rebar Nominal Design Strengths

• Additional Tension Compression


Reinforcement Capacity
2  A s  fy
Vr 
6e
le
1
4.8s 1
 le
Corbel Capacity

• Reinforced Concrete


Vn   Vc  VR 
  0.75
Steel Section Nominal Design Strengths

• Flexure - Based on maximum moment in


section; occurs when shear in steel section = 0.0

  Zs  fy
Vn 
0.5  Vu
a
0.85  f`c b
Where:
b = effective width on embed, 250 % x Actual
 = 0.9
Steel Section Nominal Design Strengths

• Shear

Vs    0.6fy  h  t

where:
h, t = depth and thickness of steel web
 = 0.9
Anchor Bolt Design

• ACI 318-2002, Appendix D, procedures


for the strength of anchorages are
applicable for anchor bolts in tension.
Strength Reduction Factor

Function of supplied confinement reinforcement

= 0.75 with reinforcement


 = 0.70 with out reinforcement
Headed Anchor Bolts

No = Cbs·AN·Ccrb·ed,N
Where:
Ccrb = Cracked concrete factor,
1 uncracked, 0.8 Cracked
AN = Projected surface area for a stud or group
ed,N =Modification for edge distance
Cbs = Breakout strength coefficient
f 'c
Cbs  2.22   
3 hef
Hooked Anchor Bolts

No = 126·f`c·eh·do·Ccrp

Where:
eh = hook projection ≥ 3do
do = bolt diameter
Ccrp = cracking factor (Section [Link])
Column Base Plate Design

• Column Structural Integrity


requirements 200Ag
Completed Connection Examples

• Examples Based
– Applied Loads
– Component Capacity
• Design of all components
– Embeds
– Erection Material
– Welds
• Design for specific load paths
Completed Connection Examples

• Cladding “Push / Pull”

• Wall to Wall Shear

• Wall Tension

• Diaphragm to Wall Shear


Questions?

PCI 6th Edition
PCI 6th Edition
Connection Design
Presentation Outline
Presentation Outline
• Structural Steel Design
• Limit State Weld Analysis
• Strut – Tie Analysis for Co
Changes
Changes
• New method to design headed studs (Headed Concrete 
Anchors - HCA)
• Revised welding section
– Stainless Ma
Structural Steel Design
Structural Steel Design
• Focus on AISC LRFD 3rd Edition
– Flexural Strength
– Shear Strength
– Torsi
Structural Steel Details
Structural Steel Details
• Built-up Members
• Torsional Strength
• Beam Seats
Steel Strength Design
Steel Strength Design
• Flexure
Mp = ·Fy·Zs
Where:
Mp
=
Flexural Design
Steel Strength Design
Steel Strength Design
• Shear
Vn = (0.6·Fy)·Aw
Where:
Vp
= Shear Desig
Steel Strength Design
Steel Strength Design
• Torsion (Solid Sections)

Tn = (0.6·Fy)
Torsional Properties
Torsional Properties
• Torsional Constant, 
• Rectangular Sections
Steel Strength Design
Steel Strength Design
• Torsion (Hollow Sections)

Tn = 2·(0.6·Fy)

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