Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Benchmarking
Design Validation Products Specs
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Identify
Identify Define
Define
Customer
Customer Requirements
Requirements
Tools Used
Build Benchmarking
• Surveys/Interviews
Deliver powerful incisive information and provide
ways to gain a competitive edge
• KANO Model
To prioritize customer requirements based on their
impact to customer satisfaction
• Affinity Diagram
Design Validation • Quality Function Deployment Products Specs
Turning the customer’s desires into engineering
specifications
• Process Map
Gives steps in the process from a customers view
point
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
Benchmarking
• Like Grade Quality
Competitor feature analysis
• Field Quality Analysis
Drill down from Customer Complaints thus enabling
Reverse Engineering
• Patent Analysis
Design Validation Avoids Infringements at preliminary design level Products Specs
• Risk Assessment
Act of determining potential risk in a design
process, either in a concept design or a detailed
design
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
• Context Diagram
• Functional Block Diagram
Illustrates functions and interactions of all the
components
• Parameter Diagram
Summarizes Key Control and noise parameters
Design Validation Products
ProductsSpecs
Specs
• Product Technical Specifications
Define the technical requirements of the product
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
• Brainstorming
• TRIZ
• Design Trade Off
Qualitative and quick comparison
Design Validation • FMEA Products Specs
Failure Mode And Effect Analysis
Manufacturability Conceptual
Conceptual
& Serviceability Design
Design
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
• Design Of Experiments
Conducting and analyzing controlled tests to
evaluate the factors that control the value of a
parameter or group of parameters
• Regression
Statistical analysis assessing the association
Design Validation between two variables
Products Specs
• Solver
• OTVS
Manufacturability
Conceptual Design
& Serviceability
Predictive
Predictive
Robustness Reliability
Design
Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
• Weibull++ (DRT)
• ALT
Design Validation Products Specs
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability
Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build Tools Used Benchmarking
• Tolerance Analysis
Aids to predict the process capability of critical
gaps
• Sensitivity Analysis (Crystal Ball)
Design Validation Products Specs
Manufacturability
Conceptual Design
& Serviceability
Robustness
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build • GD&T Benchmarking
• Control Plan
Design Validation Products Specs
Manufacturability
Manufacturability
& Serviceability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build • Prototype Testing Benchmarking
• OTVS
Object Theory Validation System
Hypothesis Testing
Design
Design Products Specs
Validation
Validation
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Define
Identify Customer
Requirements
Build
Build Benchmarking
• First Piece Analysis
• Life data Analysis
Design Validation Products Specs
Manufacturability
Conceptual Design
& Serviceability
Robustness Reliability Predictive Design
Design Process An understanding on Tools
Appendix