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Control Plan for Assembly Process

This control plan outlines the manufacturing process for assembling a leg, support, and armrest assembly. It identifies three key process steps: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support, and 3) driving a screw to secure the armrest. For each process step, critical quality attributes are defined such as screw depth and torque. The plan specifies how characteristics will be measured, sampling plans, control methods used, and reaction plans for out-of-control conditions. Key contacts and approvals from engineering, quality, and operations are also included.

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Rohmat Ses
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99 views1 page

Control Plan for Assembly Process

This control plan outlines the manufacturing process for assembling a leg, support, and armrest assembly. It identifies three key process steps: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support, and 3) driving a screw to secure the armrest. For each process step, critical quality attributes are defined such as screw depth and torque. The plan specifies how characteristics will be measured, sampling plans, control methods used, and reaction plans for out-of-control conditions. Key contacts and approvals from engineering, quality, and operations are also included.

Uploaded by

Rohmat Ses
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

CONTROL PLAN

Control Plan Number

Key Contact/Phone

ABC101-23

John Stone - Mfg Engineer, x5412

Date (Orig.)

Part Number/Latest Change Level

Core Team

Sub-Assembly 987-00

C. Stone, J. Leard, D. Moores, G. Boyd, S. Miller

Part Name/Description

Supplier/Plant Approval/Date

12/9/2014
Other Approval/Date (If Req'd.)

N/A

PART/
PROCESS NAME/
PROCES
OPERATION
S
DESCRIPTION
NUMBER

MACHINE,
DEVICE
JIG, TOOLS
FOR MFG.

Place leg, support,


and armrest in
assembly fixture

Fixture 98701F1

CHARACTERISTICS
NO.

PRODUCT

Drive three screws


to secure arm rest

1D

Final screw
depth

Electric
screwdriver
987-01A1

Pneumatic
screwdriver
987-01A2

2D

PROCESS
Parts placed
properly in
fixture per
drawing
987-00

Screws
seated subflush

Drive torque
on screw

N/A
METHODS

CTQ?

2P

N/A
Other Approval/Date (If Req'd.)

Ed Stumpek, Eng VP (12/10/14)

2D

Drive two screws


to secure side
support

N/A
Customer Quality Approval/Date (If Req'd.)

Supplier/Plant

In-House (Kansas City)

12/10/2014

Customer Engineering Approval/Date (If Req'd.)

Leg, Support, and Armrest Asm


Supplier Code

Date (Rev.)

1/1/2012

PRODUCT/PROCESS EVALUATION/
SPECIFICATION/ MEASUREMENT
TOLERANCE
TECHNIQUE
Parts oriented
correctly (reference
drawing 987-00 with
any questions)

Screw heads subflush

Torque between 10
in-lb and 13 in-lb

Screw heads subflush

Page 1 of 1

Error proofed parts cannot be


mis-oriented

Flush gage

SAMPLE
SIZE

FREQ.

CONTROL
METHOD

N/A

N/A

Error proofed

Hourly

REACTION
PLAN

None required

P-Chart

Re-inspect all
product since last
inspection and
rework if needed

Automatically
monitored with
electric
screwdriver alarm will
sound if torque
is out of range

100%

N/A

100%
monitoring

If torque alarm
sounds, stop
production, verify
proper screws,
check pilot hole
diameter. If
correct, contact
maintenance and
engineering.

Slide flushness
gage over screw
locations - must
move freely

Hourly

P-Chart

Re-inspect all
product since last
inspection and
rework if needed

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