Problem Set Process Calculation
Mass balance (without reaction)
1.
A feedstock consisting of 20% propane, 30% i-butane, 20% i-pentane and rest npentane (all in mole %) is to be separated into two fractions by distillation. The
distillate is to contain all of the propane and 80% of i-pentane fed to the unit and is to
consist of 40% i-butane. The bottom stream is to contain all the n-pentane fed to the
unit. Calculate the complete distillate and bottom composition.
2.
A separation train consisting of two distillation columns which are designed to
separate a three component mixture of benzene, toluene and xylene into three streams,
each rich in one component. Given feed rate of 1000 mol/h of a mixture consisting of
20.0% benzene, 30.0% toluene, and rest xylene (all in mol %), a bottom product of
2.5% benzene and 35% toluene is obtained in the 1st unit and an overhead product
contains no xylene. Furthermore, the bottom product of 1st unit is fed to 2nd unit and
an overhead product of 8.0% benzene and 72% toluene is obtained in the 2nd unit and
bottom product of 2nd unit contains no benzene. Determine how much material will be
processed by each unit and how this material will be divided among the outlet
streams.
Recycle, Bypass and Purge system
3.
Fresh juice typically consists of about 12.0% (mass %) dissolved solids, largely
sugars, in water. In order to reduce the cost of shipping, it is often need to concentrate
the juice. The concentration is carried out in a specially designed evaporator.
Furthermore, to maintain the aroma and flavour, the concentrated juice is mixed with
small amount of fresh juice (known as cutback). Suppose that 10.0% of the feed in
such a process is used as cutback and that the evaporator is operated to produce an
outlet concentrate containing 80.0% dissolved solids. If the feed rate is 10,000 lb/h
fresh juice, calculate the rate at which water must be evaporated and the composition
of the final product.