JOB NO.
ITEM NO.
PURCHASE ORDER NO.
SPECIFICATION NO.
RECIPROCATING PUMP (API 674-2ND)
DATA SHEET
U.S. CUSTOMARY UNITS
X
1 APPLICABLE TO:
PROPOSAL
REVISION NO.
PAGE
PURCHASE
DATE
OF
BY
AS BUILT
2 FOR
PDVSA
UNIT
3 SITE
VENEZUELA
NO. OF PUMPS REQUIRED
4 SERVICE
TRANSFERENCIA DE CRUDO
SIZE AND TYPE
5 MANUFACTURER
6 NOTE:
***
SERIAL NO.
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER
POR DEFINIR
***
***
BY MANUFACTURER
GENERAL
7
8 NO. MOTOR DRIVEN
***
OTHER DRIVER TYPE
ACCION DIRECTA/IMPULSADA POR GAS
9 PUMP ITEM NO'S
***
PUMP ITEM NO'S
***
10 MOTOR ITEM NO'S
***
DRIVER ITEM NO'S
***
GEAR ITEM NO'S
11 MOTOR PROVIDED BY
***
DRIVER PROVIDED BY
***
GEAR PROVIDED BY
***
12 MOTOR MOUNTED BY
***
DRIVER MOUNTED BY
***
GEAR MOUNTED BY
***
GEAR DATA SHEET NO.
***
13 MOTOR DATA SHEET NO.
14
15
16
17
DRIVER DATA SHEET NO.
**
X
137.9 GPM X
137.9 GP @ MINIMUM VISCOSITY
TYPE OR NAME OF LIQUID
NORMAL
288
MINIMUM
295
SUCTION PRESSURE (PSIG):
87
SPECIFIC GRAVITY
MAXIMUM
21
DIFFERENTIAL PRESSURE (PSI):
22
MAXIMUM
23
NPSH AVAILABLE (FT) WITHOUT ACCELERATION HEAD
24
ACCELERATION HEAD (APP G)
MAXIMUM
0.8
0.3
MINIMUM
6.6
MINIMUM
Cp (BTU/lb F)
VISCOSITY (SSU)
35.18 SSUMINIMUM
MAXIMUM
CORROSIVE/EROSIVE AGENTS
MINIMUM
CHLORIDE CONCENTRATION (PPM)
H2S CONCENTRATION (PPM)
NET
LIQUID
TOXIC
FLAMMABLE
PERFORMANCE
RATED CAPACITY (GPM)
27
NPSH REQUIRED (FT)
HEATED
28
PISTON SPEED (FPM)
ELECTRICAL AREA CLASS
29
DISPLACEMENT (GPM)
WINTERIZATION REQ'D
30
VOLUMETRIC EFFICIENCY (%)
31
MECHANICAL EFFICIENCY(%)
32
BHP @ MAXIMUM VISCOSITY
33
BHP @ RELIEF VALVE SETTING
34
MAXIMUM ALLOWABLE SPEED (RPM)
35
MINIMUM ALLOWABLE SPEED (RPM)
36
PINION SHAFT (RPM)
37
HYDRAULIC HP
38
FOR DIRECT-ACTING PUMPS:
HERTZ
39
DRIVE GAS
PHASE
40
GOVERNOR TYPE
41
INLET PRESSURE (PSIG)
130
42
INLET TEMPERATURE (F)
***
43
EXHAUST PRESSURE (PSIG)
44
STALL PRESSURE (PSIG)
45
GAS CONSUMPTION (LB/HHP-HR)
LOCATION
OTHER
SITE AND UTILITY DATA
x
INDOOR
UNHEATED
OUTDOOR
UNDER ROOF
GROUP
DIV
TROPICALIZATION REQ'D
SITE DATA
###
RANGE OF AMBIENT TEMPS: MIN/MAX
108 F
UNUSUAL CONDITIONS
x
DUST
FUMES
SALT ATMOSPHERE
OTHER
UTILITY CONDITIONS
ELECTRICITY
BHP
DRIVERS
HEATING
CONTROL
SHUTDOWN
VOLTAGE
GAS NATURAL
***
COOLING WATER
46
47 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING
GOVERNING SPECIFICATION (IF DIFFERENT)
INLET
RETURN
TEMPF
MAX
PRESS.(PSIG)
MIN
DESIGN
MAX
SOURCE
INSTRUMENT AIR
PRESSURE (PSIG)
APPLICABLE SPECIFICATIONS
49 REMARKS:
MINIMUM
MAXIMUM
26
48
COMPRESSIBILITY %
SPECIFIC HEAT
20
25
CRUDO LIVIANO
PUMPING TEMPERATURE (F):
DISCHARGE PRESSURE (PSIG):
MAXIMUM
LIQUID
CAPACITY @ PT (GPM):
@ MAXIMUN VISCOSITY
18
19
***
OPERATING CONDITIONS
**
MAX
MIN
50
51
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JOB NO.
RECIPROCATING PUMP (API 674-2ND)
DATA SHEET
U.S. CUSTOMARY UNITS
ITEM NO.
REVISION NO.
PAGE
DATE
OF
BY
CONSTRUCTION
1
2
ANSI
3 LIQUID END:
([Link] THROUGH [Link])
NOZZLES
SIZE
SIMPLEX
MULTIPLEX
PLUNGER
LIQUID SUCTION
DUPLEX
NO. OF CYLINDERS
PISTON
LIQUID DISCHARGE
SINGLE ACTING
HORIZONTAL
REMOVABLE LINERS
GAS INLET
DOUBLE ACTING
VERTICAL
NO LINERS
GAS EXHAUST
8 VALVES PER CORNER:
NUMBER
SUCTION
11
DISCHARGE
FACING
LOCATION
GLAND FLUSH
9
10
RATING
AREA (IN)
VELOCITY (FPM)
DRAINS
OTHER
12 VALVE TYPE:
OTHER
DISC
WING
2'BLE PORTED
BALL
OTHER
MATERIALS
13
14
PART
LIQUID END
ASTM NO.
GAS END
15 CYLINDER
16 LINER
17 PISTON OR PLUNGER
18 PISTON RINGS
19 PISTON ROD
20 VALVES/VALVE SEATS
21 GLAND
22 THROAT BUSHING
23 PACKING
24 LANTERN RING
25 BOLTING
26 OTHER
27 OTHER
LIQUID END LUBRICATION
28
29
PACKING LUBE
30
FLUSH SOURCE
31
LUBRICATOR MAKE
32
SIZE
PACKING
LIQUID END
OTHER
QA INSPECTION AND TEST
GAS
COMPLIANCE WITH INSPECTORS CHECK LIST
CYLINDER
CERTIFICATION OF MATERIALS
36 MAXIMUM PRESSURE (PSIG)
FINAL ASSEMBLY CLEARANCES
37 MAXIMUM TEMPERATURE (F)
SURFACE AND SUBSURFACE EXAMINATIONS
34
LIQUID
35
CYLINDER
38 HYDROSTATIC TEST PRESS. (PSIG)
RADIOGRAPHY
39 OTHER
ULTRASONIC
MAGNETIC PARTICLE
LIQUID PENETRANT
DRIVE MECHANISM
40
VALVE ROD
SIZE OF RINGS
NO. OF FEEDS
PRESSURE RATINGS
33
GAS END
NO. OF RINGS
41
DIRECT COUPLED
42
COUPLING MANUFACTURER
43
SOLEPLATES
V-BELT OR COG
BASEPLATE
GEAR
SKID
SUITABLE FOR EPOXY GROUT
CLEANLINESS PRIOR TO FINAL ASSEMBLY
HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES
FURNISH PROCEDURES FOR OPTIONAL TESTS
44
BY PUMP MANUFACTURER
45
EXTENDED FOR
TESTS
46
SUBPLATES BY PUMP MANUFACTURER
HYDROSTATIC
47
DRAIN-RIM
DRAIN-PAN
PERFORMANCE
48
LEVELING PADS
SUITABLE FOR COLUMN MOUNTING
NPSH
REQ'D
X
W/T
OBS
49
OTHER
50 REMARKS:
51
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JOB NO.
RECIPROCATING PUMP (API 674-2ND)
DATA SHEET
U.S. CUSTOMARY UNITS
PAGE
OF
BY
CONTROLS
2 MAXIMUM FRAME RATING:
TYPE:
HP @
RPM
4 MAXIMUM PRESSURE RATING(PSIG)
5 CRANKSHAFT MATERIAL
MANUAL
REMOTE
PNEUMATIC
AUTOMATIC
LOCAL
ELECTRONIC
FLOW BYPASS
7 TYPE OF MAIN BEARINGS
YES
NO
GEAR SERVICE FACTOR
FREESTANDING
15
AUXILIARY
16
DRIVEN BY
ON UNIT
OTHER
TACHOMETER REQUIRED
POSITIVE PRESSURE
13 OIL PUMP:
MAIN
ONLY
VENDOR TO FURNISH CONTROL PANEL
11 POWER END LUBRICATION:
14
TYPE
OTHER PURCHASE REQUIREMENTS
GRAVITY
NAMEPLATE UNITS
U.S. CUSTOMARY
SI
VENDOR REVIEW FURNISHED PROCESS PIPING
VENDOR REVIEW PIPING DRAWINGS
17 OIL FILTER:
VENDOR FURNISHED PULSATION SUPPRESSION DEVICES
18
TYPE
MAKE
VENDOR FURNISHED RELIEF VALVE
19
FILTRATION SIZE
MODEL
INTERNAL
20
OIL COOLER
RELIEF VALVE SETTING (PSIG)
21
TYPE
LIQUID-FILLED PRESSURE GAUGES REQUIRED
22
SIZE
EXTERNAL
TECHNICAL DATA MANUAL REQUIRED
DRIVERS
23
COMBINATION
VENDOR FURNISHES CS GOVERNOR & VALVE
GEAR RATIO
SPLASH
VARIABLE SPEED
ONLY
8 INTERNAL GEARS
12 TYPE
SIGNAL:
CAPACITY CONTROL:
6 NO. OF MAIN BEARINGS
10
DATE
POWER FRAME
ITEM NO.
REVISION NO.
MAXIMUM SOUND PRESSURE LEVEL
24
MOTOR
25
MANUFACTURER
OVERSIZE NOZZLE MATING PARTS BY VENDOR
FT
DBA
26
TYPE
QUENCH-TYPE GLANDS REQUIRED
27
FRAME NO.
PROVIDE PACKING COLLECTION CHAMBER
28
CONSTANT SPEED
PROVIDE LANTERN RING PURGE
29
VARIABLE SPEED
30
HP
RPM
31
VOLTS
PHASE
32
HERTZ
SERVICE FACTOR
33
ENCLOSURE
SIZE
OIL HEATER CONNECTION REQUIRED
DISTANCE PIECE COVERS
SAFETY
LOUVERED
SOLID
GUARDS
WEATHER
COVERS
34
COVERS
35
STEAM TURBINE
ADDITIONAL OIL SYSTEM ITEMS
36
OTHER (SEE SEPARATE DATA SHEETS)
GEAR REDUCER
37
38
REQUIRED
39
MANUFACTURER
40
MODEL
41
TYPE
42
SERVICE FACTOR
43
RATING
PRESSURE
TEMPERATURE
INDICATOR
GAUGES
GAUGES
STRAINER
OTHER
OIL HEATER REQUIRED
STEAM
ELECTRIC
MECHANICAL LUBRICATION REQUIRED
MINIMIM DESIGN METAL TEMPERATURE F
V-BELT OR CHAIN DRIVE
44
FLOW
GEARS COMPLY WITH
API 613
45
REQUIRED
46
NO. OF BELTS
47
SIZE OF BELTS
DOMESTIC
48
CHAIN DETAILS
OUTDOOR STORAGE MORE THAN 6 MONTHS
API 677
API 671 COUPLINGS AND GAUGES REQUIRED
PREPARATION FOR SHIPMENT
EXPORT
EXPORT BOXING
WEIGHTS (LBS)
49
TOTALLY ENCLOSED GUARD
50
SLIDE RAILS FOR ADJUSTMENT
51
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PUMP
BASE
GEAR
DRIVER
JOB NO.
RECIPROCATING PUMP (API 674-2ND)
DATA SHEET
U.S. CUSTOMARY UNITS
ITEM NO.
REVISION NO.
PAGE
DATE
OF
BY
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)
SERVICE
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE
STAGE NO.
3 APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT
4 FOR/USER
5 SITE/LOCATION
AMBIENT TEMPERATURE MIN/MAX
6 PUMP SERVICE
NUMBER OF PUMPS
7 PUMP MFG.
MODEL/TYPE
8 SUPPRESSOR MFG.
9 NOTE:
Data Completed Purch.
By Pump/Supp. Mfg. w/Proposal
By Mfg(s) after order
By Mfg(s)/Purchaser as Applicable
GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS
10
11
12 TOTAL NUMBER OF SERVICES AND /OR STAGES
13
AMSE CODE STAMP
14
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE
STATE/COUNTRY/PROVINCE OF
15
RADIOGRAPHY (X-RAY OF WELDS):
16
SHOP INSPECTION
NONE
SPOT
CODE AND REGULATIONS APPLY
100%
IMPACT TEST
OUTDOOR STORAGE OVER 6 MONTHS
SPECIAL WELDING REQUIREMENTS
SPECIAL PAINT SPEC
17
18
DESIGN APPROACH:
1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM
19 HYDROTEST
WITNESS
2 ACOUSTIC SIMULATION STUDY
20
OBSERVE
STUDY TO BE WITNESSED:
YES
NO
21
OPERATING AND SUPPRESSOR DESIGN DATA
22
23
PUMP DATA, THIS SERVICE OR STAGE ONLY
24
NOTES:
NUMBER OF CYL.
25
BORE DIA
26
PUMP VALVE DATA
INTERNAL PASSAGES
IN.
STROKE
27
TYPE
28
SPRING PRELOAD
29
FULL PROJECTED AREA
30
LIQUID HANDLED -SEE DATA SHEET PG. 1
IN.
LIFT
IN.
RPM
WEIGHT
LB. SPRING RATE
OZ.
LIFT AREA
EFF. FULL LIFT AREA
NORMAL OPERATING
31
CORR. PRESENT (DESCRIBE)
32
SPECIFIC GRAVITY
33
COMPRESSIBILITY%
34
OPERATION N PARALLEL W/
35
PUMP MANUFACTURER'S RATED CAPACITY
GPM
36
LINE SIDE OPERATING PRESSURE
INLET
37
OPERATING TEMP WITHIN SUPRESSORS
INLET
38
ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS
PSIG
DISCHARGE
F
PSI/
39
INLET SUPPRESSOR
DISCHARGE SUPPRESSOR
COMBINATION INLET SUPP SEPARATOR/INTERNALS
41
NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE
42
ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE
PSI/
PSI/
43
ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE
PSI/
PSI/
44
MIN. REQ'D WORKING PRESSURE & TEMPERATURE
45
NOTE: After design, the actual Mawp & temp are to be determined
based on the weakest component and stamped on the vessel.
47
The actual Mawp is to be shown on pg. 5 line 11 and on the U1A
48
Forms.
PSIG
NO /
PSI/
40
46
YS.
PSIG
DISCHARGE
YS.
NO
PSIG
YES
NO
49
50
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JOB NO.
RECIPROCATING PUMP (API 674-2ND)
DATA SHEET
U.S. CUSTOMARY UNITS
ITEM NO.
REVISION NO.
PAGE
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE
CONSTRUCTION REQUIREMENTS & DATA
DATE
OF
BY
SERVICE
STAGE NO.
INLET SUPPRESSOR
BASIC MATERIAL REQUIRED, CS, SS, ETC.
[Link].,ASTM OR SA DESIGNATION
SPECIAL HARDNESS LIMITATIONS Rc
YES
CORROSION ALLOW. (INCHES)
REQUIRED
WALL THICKNESS, (INCHES)
NOM. SHELL DIA x OVERALL LGTH.
SHELL/HEAD
NO
PIPE OR ROLLED PLATE CONSTRUCTION
ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE
12
MAX EXPECTED PRESSURE DROP P, PSI% LINE PRESS
13
WEIGHT, LBS EACH
14
INSUL NUTS & ALLOW. FOR INSULATION REQUIRED
15
EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS
16
BASED ON FINAL SUPPRESSOR DESIGN
WELDS
SHELL & HEADS
WELDS
IN.
INCH/[Link]
11
SHELL & HEADS
SHELL/HEAD
10
DISCHARGE SUPPRESSOR
IN./
IN.
IN./
FT
PIPE
IN.
ROLLED PLATE
PSI @
IN.
IN./
FT
PIPE
F
PSI/
IN./
ROLLED PLATE
PSI @
PSI/
LBS
YES
LBS
NO
YES
%/
NO
%/
17
18
SUPPORTS, TYPE/QUANTITY
CONNECTION REQUIREMENTS & DATA
19
20
LINE SIDE FLANGE,
SIZE RATING/FACING/TYPE
21
PUMP FLANGE(S),QTY:
SIZE RATING/FACING/TYPE
22
FLANGE FINISH,
23
24
SPECIAL (SPECIFY)
PER ASME 16.5
INSPECTION OPENINGS REQUIRED
YES
25
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
26
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
27
28
29
30
31
32
33
34
35
36
37
VENT CONNECTIONS REQUIRED
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
PRESSURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
TEMPERATURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
CYL NOZZLE
MAIN BODY
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
OTHER DATA AND NOTES
43
PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.
44
SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.
45 NOTES* = AS BUILT
49
BLINDED
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
DRAIN CONNECTIONS REQUIRED
42
48
NO
NO
41
47
YES
YES
40
46
BLINDED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
38
39
NO
50
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