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Heat Exchanger Test Ring Calculation

This document contains calculations for a test ring based on L&T standards. It provides key parameters of the test ring such as the shell ID, tube length, thickness values, dimensions of flanges and baffles. It also includes tables with specifications for items like studs, gland bolts and welding widths for different design pressures. Notes specify that the test ring thickness and first baffle location be confirmed with the engineer.

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alokbdas
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785 views7 pages

Heat Exchanger Test Ring Calculation

This document contains calculations for a test ring based on L&T standards. It provides key parameters of the test ring such as the shell ID, tube length, thickness values, dimensions of flanges and baffles. It also includes tables with specifications for items like studs, gland bolts and welding widths for different design pressures. Notes specify that the test ring thickness and first baffle location be confirmed with the engineer.

Uploaded by

alokbdas
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Test Ring Calculation Overview
  • Detailed Specifications and Data

TEST RING CALCULATION [ BASED ON L&T STD.

( 6249-LT-EQ-00-OD-0004 - REV-1 ) ]

Shell ID
Tube Length (L1)
Sh. Assy. Lg. (L2)
T/S Thk. (FL./ST.) (TT)
Floating T/S OD (D)
[Link] (LL)
Design Pr. (Sh. Side)

387
6000
5844
30
381
3
5.1

Sh. Rear Flg.


Sh. Cover Flg. [Step (G2)]
Sh. Front. Flg. [Step (G1)]

OD
626
626
-

Thk.
39
47
50

BCD
578
578
-

Gasket - At Sh. Cov. (g2)


Gasket - At T/S.
(g1)

OD
546
-

ID/Width
492
-

Thk.
4.5
4.5

First Baffle location from


T/S. inner face
First Baffle to Last Baffle
distance

[Link].
Item No.

L&T STD.
Notation
Ts

1283/1
13-EA11

Step Dia
546
549
-

D+2 (3)
D+A+2 (3)
D+C
D+B
D+2 (3)
D+A (1)
D+B
25(Constant)
T
X
(R-Step thk.)
R

Step Thk. No. Of Studs Stud dia- M


7
20
20
6
20
20
6
-

Outer Nose Availability Refer Detail


YES

`X2'

452.5

FL. T/S. Inner face to


Sh. Rear Flg. Dist.

90

4960

Support PL. To
Last Baffle Dist.

401.5

=
=
=
=
=
=
=
=
=
=
=
=
=
=

PECPL STD.
Notation
T1 ( # )
H1
D1
D2
BCD (PG)
D3
D4
D5
D6
H2
T2
R
Q

=
=
=
=
=
=
=
=
=
=
=
=
=

Values for
L&T STD
42
82
383 1MM=700
403
429
467
383
401
467
25
14
30
88
94

DATAS FROM L&T TABLES


STUD
Stud Size
(d)
Stud Thread Lg. (S)
No. of studs
(n)
Stud Legth
(L)

PACKING
5/8
50
8
82.875

PW
QTY
X

OD
Packing
Gland
Testring

Flg.
Shell
Flg.
Shell

9.5
3
30

ID
467
401
626
467

383
383
467
383

Lg. / Thk.
14
25
42
124

A
B
C
H
Qty.
1
1
1
1

OTHER DATAS FROM TABLES


20 l
86 h
48 T
18
Weight
6.15
2.17
44.91
54.47

8.32
99.38

Density
7833.4
Total wt.
107.70

18
20
14
Note:
5) Gasket (thk.) Used for Test Ring Assy. shall be same as Service Gasket
6) Lifting Eye bolt size not less M12
Link for Standards
\\Designhome\e\CADD\Acad1\09 Client Standards\L&T Std\standard drawings\6249-LT-EQ-00-OD-0004 [Link]

GLAND BOLT
d

DESIGN
PRESSURE
[Kg/cm2 (g)]

GLAND

5/8

50

18

20

20

86

48

18

3/4

55

21

24

26

104

60

21

UP TO 20

7/8

60

25

28

26

112

64

24

ABOVE 20 TO 40

21

DETAIL OF RUBBER
GLAND PACKING

X
mm

SIZE
[mm .SQ]

QTY.
[NOS]

20

9.5

30

40

13

40

TEST RING (TYPE-B)


FOR DESIGN PRESSURE UPTO 40 kg/cm2 (g)
GLAND BOLT

GLAND FLANGE
THICKNESS

SIZE

max.

100

200

5/8

5/8

3/4

201

300

5/8

5/8

301

400

5/8

401

500

10

501

600

601

d10

d20

d30

d40

T10

T20

7/8

14

14

3/4

7/8

14

5/8

3/4

7/8

5/8

5/8

3/4

12

5/8

5/8

700

12

5/8

701

800

14

801

900

901

T30

WIDTH OF WELDING
T40

W10

W`10

W20

W`20

W30

W`30

W40

W`40

16

18

14

18

22

14

16

20

24

7/8

14

18

22

26

3/4

7/8

14

20

24

28

10

5/8

3/4

7/8

16

20

26

30

10

10

5/8

5/8

3/4

7/8

16

22

28

32

10

12

16

5/8

5/8

3/4

7/8

18

24

28

34

10

12

14

1000

18

5/8

5/8

3/4

7/8

18

24

30

34

10

10

10

10

10

14

10

16

1001

1100

20

5/8

5/8

3/4

7/8

20

26

32

36

10

10

10

12

10

16

10

18

1101

1200

22

5/8

5/8

3/4

7/8

20

26

32

38

10

10

12

12

10

16

10

20

TEST RING CALCULATION

Shell ID
Tube Length

387
6000

Sh. Assy. Lg.


T/S Thk. (FL./ST.)
Floating T/S OD

5844
30
381

[Link].
Item No.

1283/1
13-EA11

where: ( # ) Discuss with Engineer for Testring thk. (T1)


( PG ) Packing Gland
Thk.

BCD

Step Dia

626
626

39
47

578
578

546
549

OD

ID/Width

Thk.

Outer Nose Availability

Ref. Detail

Gasket (At Sh. Cov.)

546

492

4.5

YES

`X2'

First Baffle location


from T/S. inner face

452.5

FL. T/S. Inner face To


Sh. Rear Flg. Dist.

90

First Baffle to Last


Baffle distance

4960

Support PL. To
Last Baffle Dist.

401.5

Considering Shell ID
12 Nos. - M16<600
STUD M
16 Nos. - M20-600-900
(At PG)
20 Nos. - M20>900

Packing
Gland
Testring

7
6

20
20

20
20

Packing
16

42
178

D1
D2
BCD (PG)

383
404
430

D3
Step Thk. No. Of Studs Stud dia- M D4

OD
Sh. Rear Flg.
Sh. Cover Flg.

T1 ( # )
H1

462
384

D5
D6

402
462

H2
T2

40
50

R
Q

35
96

PW

10

TP
20

PW
2x10

T/S Thk.
40

TP
GAP(B)

20
16

30
36

3x10
3x12

41-60
61-100

48

4x12

101

Flg.

OD
462

ID
384

Lg. / Thk.
50

Qty.
1

20.30

Weight

Shell
Flg.

402
626

384
462

40
42

1
1

3.48
46.11

23.78
136.46

Density
7833.4
Total wt.

Testring

Shell

462

383

220

90.35

136.46

160.24

TEST RING CALCULATION

[Link].
ITEM No.

NOTE :
* DISCUSS WITH
ENGINEER FOR
TESTRING THK.(T1)

Shell ID
Tube Length

387
6000

FIST BAFFLE
LOCATION FROM
T/S INNER FACE

452.5

Q
T1 (*)
H1
D1
D2
BCD
D3
D4
D5
D6
H2
T2
R

96
42
94
383
404
430
462
384
402
462
40
50
35

PACKING GLAND
TEST RING FLANGE
TEST RING SHELL

T/S Thk.
Sh. Assy. Lg.

30 Floating T/S OD
5844 Sh. Cover Flg. Thk.

Rear Flg. Step

7 Sh. Cover Flg. OD


4960

FISRT BAFFLE TO
LAST BAFFLE DIST.

1MM=700

S.P PL. LOCATION


FROM LAST BAFFLE

ID
384
384
462
383

STUD M

16

X
Y

90
401.5

Lg. (or) THK.


50
40
42
136

10
20
16

626

TP
20
30
36
48

12Nos.-M16<600
16Nos.-M20-600-900
20Nos.-M20>900

10SQ.=18, 12SQ.22

OD
462
402
626
462

PW
381
TP
47 GAP(B)

QTY
1
1
1
1

PW
2X10
3X10
3X12
4X12

WEIGHT
20.30
3.48

23.78
46.11
55.86

THK
40
41-60
61-100
101

DENSITY
7833.4
Total wt:
125.74

Don't use.
Use Rev.0 Testring Calculation

TEST RING CALCULATION [ BASED ON L&T STD. ( 6249-LT-EQ-00-OD-0004 - REV-1 ) ] Shell ID 387 6000 W.O.No. 1283/1 L&T STD. PECPL
GLAND BOLT GLAND d s l h A B C H 5/8 50 18 20 20 86 48 18 3/4 55 21 24 26 104 60 21 UP TO 20 0 20 9.5 3 30 7/8 60 25 28 26
TEST RING CALCULATION Shell ID 387 W.O.No. 1283/1 42 Tube Length 6000 Item No. 13-EA11 H1 178 Sh. Assy. Lg. 5844 D1 383 T/S T
Testring Shell 462 383 220 1 90.35 136.46 160.24
TEST RING CALCULATION W.No. ITEM No. NOTE : ENGINEER FOR PW 10 Shell ID 387 T/S Thk. 30 Floating T/S OD 381 TP 20 Tube Length
Don't use. Use Rev.0 Testring Calculation

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