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RO Plant Control System Overview

The control system for the entire RO plant will be a microprocessor-based PLC that provides sequence control, interlocks, protection, monitoring, and alarms. The design of the control system will adhere to fail-safe principles such that failure of any component or signal does not cause a hazardous condition. The system will provide integrated control and monitoring of all RO plant equipment from the main control room. Control will be exercised from the main control room, local panels near the crusher house and bunker floor, and a control room near the track hopper area.

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Yor da Wan
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0% found this document useful (0 votes)
5 views1 page

RO Plant Control System Overview

The control system for the entire RO plant will be a microprocessor-based PLC that provides sequence control, interlocks, protection, monitoring, and alarms. The design of the control system will adhere to fail-safe principles such that failure of any component or signal does not cause a hazardous condition. The system will provide integrated control and monitoring of all RO plant equipment from the main control room. Control will be exercised from the main control room, local panels near the crusher house and bunker floor, and a control room near the track hopper area.

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Yor da Wan
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© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CONTROL PHILOSPHY

a.

The control & instrumentation shall be through microprocessor based PLC system for the
entire RO plant covering the total functional requirement of sequence control, interlock
and protection, monitoring, alarm , and etc.

b.

The design of the control system and related equipment shall adhere to the principle
of Fail-Safe operation of all system levels i.e the failure of signal, failure of power or
failure of any component should not cause a hazardous condition and at the same time
prevent occurrence of false trips and provide reliable and efficient operation of the plant
under dynamic conditions.

c.

The system shall provide an integrated control & monitoring of RO plant equipment from
a Main Control Room.

d.

The entire RO plant will be controlled from the following control points.

i)

The overall operation and control of the entire RO plant, with a control desk and suitable
control panel will be provided at the Main CHP Control Room .
The main Control Room of CHP shall have control desk in which the operating station
along with CRT and keyboard will be mounted and control panel shall have the CHP
mimic, indicating lamps, push buttons meters, totalizer etc. and the alarm fascia windows
at the top. CHP main Control Room will house system cabinets in addition to control
desk.
The main switchgear will be housed in the main control room building for CHP and
located near the crusher house, the I/O cards and the relays for drives and the equipments
which are around the crusher house shall be mounted in the system cabinets which are
located in the main control room building.

ii)

The traveling Trippler and its associated drives shall be controlled from local panel
located near the bunker floor MCC room .The system cabinet for remote I/O cards relays
and interfacing equipment etc. for the Traveling Trippler drives and equipment shall be
located in its MCC room to provide status indication /alarms for traveling Tripler
operation in the main CHP control room. The system cabinets shall be suitable for
protection class IP-65 .

iii)

Similarly unloading operation for wagon rakes near track hopper area shall be controlled
from control panel located in the control room with in building near track hopper. The
ON/OFF operation of paddle feeders shall be controlled from this panel apart from its
local Control Panels. The control room in this building shall be provided with glass panel
to have full view of rakes unloading operation

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