Sewing Thread Consumption Overview

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The document provides a list of 59 operations required for manufacturing a style of clothing. For each operation, it specifies the type of machine needed, thread color, stitch length, and es…

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  • Operation List
  • Thread Usage
  • Consumption
  • Thread Consumption Details
  • Thread Percentages

STYLE

CUSTOMER
DATE

[Link]

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

OPERATION

Back pocket hem


Knee patch hem
Bib pocket hem
Tag attach on back pocket
Label tacking
Front flap top
Arm hole hem
Shoulder strip closing (one side)
Shoulder strip point making with elastic attach
Buckle small strip making
Buckle attach on panel
Small patti attach above buckle
Small patti fold and tack from sides
Bib upper panel hem
Small patti closing

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Bib pocket attach on panel


Pen pocket stitch on bib pocket
Bib pocket flap attach
Tag attach on bib pocket flap
Eyelet Kaj
Parts overlock
Back rise
Roller pocket hem
Roller pocket making
Side panel runstitch
Side panel top
Facing attach
Facing attach with panel
Lining hem
Lining runstitch
Lining top & tacking
Fly attach & side panel attach
Fly top & side tacking
Zipper attach & top
Botton track attach
Croach making
Knee patch attach
Bib attach
Inseam Safety
Inseam Top
Side seam Safety

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Side seam Top


Belt tacking
Belt attach
Ruler pocket attach
Back pocket attach
Back pocket and strip attach
Strip making
Ruler pocket and strip notch
Diamond attach raw stitch
Diamond top
Back strip attach
Back strip top
Arm hole top
Bottom hem
Front belt point
Back belt point
Bartack
Bartack

THREAD CONSU

TYPE OF MACHINE

COLOR

STITCH LENGTH (cm)

FACTOR

DNLS
DNLS
DNLS
SNLS
SNLS
DNLS
DNLS
DNLS
SNLS
SNLS
SNLS
SNLS
SNLS
DNLS
DNLS

Grey
Grey
Grey
Black
Black
Black
Grey
Grey
Grey
Grey
Grey
Grey
Grey
Grey
Grey

35
44
25
11
4
34.5
72
49
270
52
18
30
19
71
33

5
5
5
2.5
2.5
5
5
5
2.5
2.5
2.5
2.5
2.5
5
5

DNLS
DNLS
DNLS
SNLS
Kaj machine
3T-O/L
FOA
DNLS
SNLS
SNLS
SNLS
DNLS
DNLS
DNLS
SNLS
SNLS
SNLS
SNLS
DNLS
SNLS
SNLS
DNLS
SNLS
Safety
FOA
Safety

Grey
Grey
Black
Black
Black
Grey
Grey
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Grey
Grey
Grey
Grey
Grey
Grey
Grey
Grey
Grey

54
27
33
10
5
134.5
46
51
30
17
77
63
57
44
41
50
42
49
50
60.5
28
148
61
164
164
158

5
5
5
2.5
39
14
5.5
5
2.5
2.5
2.5
5
5
5
2.5
2.5
2.5
2.5
5
5
2.5
5
2.5
20
5.5
20

FOA
SNLS
MNCS 4N ( kansai )
DNLS
DNLS
DNLS
SNLS
SNLS
SNLS
DNLS
SNLS
SNLS
DNLS
SNLS
SNLS
SNLS
Bartack
Bartack

Grey
Black
Black
Black
Grey
Grey
Black
Black
Grey
Grey
Grey
Grey
Grey
Grey
Black
Black
Grey
Black

158
7
68
34
49
49
25
19
31
31
24
24
83
96
9
39
22.5
7.5

5.5
2.5
16
5
5
5
2.5
2.5
2.5
5
2.5
2.5
5
2.5
2.5
2.5
28
28

THREAD CONSUMPTION

TOTAL LENGTH (m)

WASTAGES %

1.75
2.20
1.25
0.28
0.10
1.73
3.60
2.45
6.75
1.30
0.45
0.75
0.48
3.55
1.65

10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%

2.70
1.35
1.65
0.25
1.95
18.83
2.53
2.55
0.75
0.43
1.93
3.15
2.85
2.20
1.03
1.25
1.05
1.23
2.50
3.03
0.70
7.40
1.53
32.80
9.02
31.60

10%
10%
10%
10%
20%
20%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
20%
10%
20%

8.69
0.18
10.88
1.70
2.45
2.45
0.63
0.48
0.78
1.55
0.60
0.60
4.15
2.40
0.23
0.98
6.30
2.10

10%
10%
20%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
20%
20%

TOTAL (meters)
TOTAL BLACK THREAD USED
TOTAL GREY THREAD USED

TOTAL LENGTH

+ WASTAGES % (m)
1.93
2.42
1.38
0.30
0.11
1.90
3.96
2.70
7.43
1.43
0.50
0.83
0.52
3.91
1.82

UP THREAD %

0.96
1.21
0.69
0.15
0.06
0.95
1.98
1.35
3.71
0.72
0.25
0.41
0.26
1.95
0.91

2.97
1.49
1.82
0.28
2.34
22.60
2.78
2.81
0.83
0.47
2.12
3.47
3.14
2.42
1.13
1.38
1.16
1.35
2.75
3.33
0.77
8.14
1.68
39.36
9.92
37.92

1.49
0.74
0.91
0.14
1.17
5.65
0.97
1.40
0.41
0.23
1.06
1.73
1.57
1.21
0.56
0.69
0.58
0.67
1.38
1.66
0.39
4.07
0.84
14.56
3.47
14.03

9.56
0.19
13.06
1.87
2.70
2.70
0.69
0.52
0.85
1.71
0.66
0.66
4.57
2.64
0.25
1.07
7.56
2.52

243
45.80
197.43

3.35
0.10
4.57
0.94
1.35
1.35
0.34
0.26
0.43
0.85
0.33
0.33
2.28
1.32
0.12
0.54
3.78
1.26

DOWN THREAD %

0.96
1.21
0.69
0.15
0.06
0.95
1.98
1.35
3.71
0.72
0.25
0.41
0.26
1.95
0.91

1.49
0.74
0.91
0.14
1.17
16.95
1.39
1.40
0.41
0.23
1.06
1.73
1.57
1.21
0.56
0.69
0.58
0.67
1.38
1.66
0.39
4.07
0.84
24.80
4.96
23.89

4.78
0.10
6.53
1.22
1.35
1.35
0.34
0.26
0.43
0.85
0.33
0.33
2.28
1.32
0.12
0.54
3.78
1.26

STYLE
CUSTOMER
DATE
S.NO
OPERATION
1
Back pocket hem
2
Knee patch hem
3
Bib pocket hem
4
Tag attach on back pocket
5
Label ta
16
Bib pocket attach on panel
17
Pen pocket stitch on bib pocket
18
Bib pocket flap attach
19
Tag attach on bib pocket flap
2
42
Side seam Top
43
Belt tacking
44
Belt attach
45
Ruler pocket attach
46
Back pocket attach
47
Back pocket and strip attach
THREAD CONS
TYPE OF MACHINE
COLOR
STITCH LENGTH (cm)
FACTOR
DNLS
Grey
35
5
DNLS
Grey
44
5
DNLS
Grey
25
5
SNLS
Black
11
2.5
SN
DNLS
Grey
54
5
DNLS
Grey
27
5
DNLS
Black
33
5
SNLS
Black
10
2.5
Kaj machine
Black
5
39
3T-O/L
Grey
134.5
14
FOA
Grey
46
5.5
D
FOA
Grey
158
5.5
SNLS
Black
7
2.5
MNCS 4N ( kansai )
Black
68
16
DNLS
Black
34
5
DNLS
Grey
49
5
DNLS
Grey
49
5
SNLS
Black
25
THREAD CONSUMPTION
TOTAL LENGTH (m)
WASTAGES %
1.75
10%
2.20
10%
1.25
10%
0.28
10%
0.10
10%
1.73
10%
3.60
10%
2.45
10%
6.75
1
2.70
10%
1.35
10%
1.65
10%
0.25
10%
1.95
20%
18.83
20%
2.53
10%
2.55
10%
0.75
10%
0.43
10%
1.93
10%
3.15
10%
2.85
10%
2.20
10
8.69
10%
0.18
10%
10.88
20%
1.70
10%
2.45
10%
2.45
10%
0.63
10%
0.48
10%
0.78
10%
1.55
10%
0.60
10%
0.60
10%
4.15
10%
2.40
10
UP THREAD %
1.93
0.96
2.42
1.21
1.38
0.69
0.30
0.15
0.11
0.06
1.90
0.95
3.96
1.98
2.70
1.35
7.43
3.71
1.43
0.72
0.50
0.25
0.8

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