PV Elite 2012 Licensee:

FileName : 301E008 -R1

----------------------------------Flg Calc [Int P] : FLANGE
Flng:
7
8:14a Oct 14,2013

Flange Input Data Values

Description: FLANGE

Channel cover flg

Description of Flange Geometry (Type)
TEMA Channel Cover
Design Pressure
P
1.00
Design Temperature
50
Internal Corrosion Allowance
ci
3.0000
External Corrosion Allowance
ce
0.0000
Use Corrosion Allowance in Thickness Calcs.
Yes

MPa
C
mm
mm

Flange Outside Diameter

Flange Thickness

mm
mm

A
t

2086.000
130.0000

Sfo
Sfa

SA-350 LF2
K03011
137.90
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

Diameter of the Load Reaction, Long Span D

Diameter of the Load Reaction, Short Span d
Perimeter along the Center of the Bolts
L
Youngs Modulus for Blind Flange Matl.
Sy
Allowed Channel Cover Deflection
dfAllow

0.000
0.000
6402.566
199679.50
2.5475

mm
mm
mm
MPa
mm

Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

Diameter of Bolt Circle

Nominal Bolt Diameter
Type of Threads
Number of Bolts

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

mm
mm

Fod
2002.000
Fid
1894.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness
Length of
Width of
Partition
Partition

2038.000
22.0000
TEMA Metric
116

2002.000
1970.000
4.5000
25.00

2, Code Column II
tg
3.0000

Partition Gasket
lp
Partition Gasket
tp
Gasket Factor
mPart
Gasket Design Seating Stress yPart

3499.9998
10.0000
4.5000
25.00

mm
mm
MPa
mm
mm
mm
MPa

ASME Code, Section VIII, Division 1, 2010, 2011a

Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
bo
b
G

=
=
=
=

(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 1987.7454 * 1.000
= 3102947.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.1274 * 3.1416 * 1987.7454 * 4.5000 * 1.00
+ 2.0 * 3499.9998 * 5.0000 * 4.5000 * 1.0000

16.000
8.000
7.127
1987.745

mm
mm
mm
mm

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PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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= 558028.438 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 3102947 + 558028 + 0 , 0 )
= 3660976.000 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 25.00*7.1274*3.141*1987.745+25.00*5.0000*3500.00
= 1550079.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3660976/137 , 1550079/137
= 26550.309 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 127.000/(4.50 + 0.5)
= 196.400 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2038.000 * sin( 3.142/116 )
= 55.188 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 55.188/( 2 * 22.000 + 127.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
26550.309 31600.605
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
55.188
196.400
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 31600.605 * 137.90/(25.00 * 3.14 * (2002.000 + 1970.00 ) )
= 13.969 mm
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 137.90 * ( 26550.3086 + 31600.6055 )/2
= 4009164.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 3660976.00 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2038.0000 - 1987.7454 )/2
= 25.1273 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:
= 1.9 * Wm1 * hG * Bcor/(t * G) + C * Z * Peq * G/t
= 1.9*3660976*25.1273*1.0000/(127.0000*1987.7454)+
0.30*1.0000*1.00*1987.7454/127.0000
= 78.94 MPa
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bcor / (t * G)
= 1.9*4009164*25.1273*1.000/(127.0000*1987.7454)
= 5.97 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )

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PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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= (3660976/31600.6055)
= 115.86 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (1550079/31600.6055)
= 49.06 MPa
Stress Computation Results:
Operating
Actual
Allowed
Tangential Flange
79.
138.
Bolting
116.
138.

Gasket Seating
Actual
Allowed
6.
138. MPa
49.
138. MPa

TEMA Channel Cover Deflection Calculations:

Actual deflection at center per TEMA formula
Allowed deflection at center of Cover
Reqd. Blind Flange Thickness at Center
Reqd. Blind Flange Thickness at Gasket
Min. Required Flange Thickness per TEMA
Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

1.9264
2.5475
99.090
29.426
115.703
1.2
3480.3
3480.3

mm
mm
mm
mm
mm
MPa
kg
kg

Minimum Design Metal Temperature Results:

Note: This Material was specified as being supplied in the Impact Tested
condition (Low Temperature Material).
Impact Test Temperature provided per Specification

-46 C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

16

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
8
8:14a Oct 14,2013

Flange Input Data Values

Description: FLANGE

Channel flg-1
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts

Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Length of
Width of
Partition
Partition

1900.000
2086.000
44.0000
25.0000
37.0000
66.0000

Sfo
Sfa

SA-350 LF2
K03011
137.90
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

mm
mm
mm
mm
mm
mm

2038.000
22.0000
TEMA Metric
116

mm
mm

Fod
2005.000
Fid
1900.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness

Neck
MPa
C
mm
mm

B
A
t
go
g1
h

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Integral Weld
1.00
50
3.0000
0.0000
Yes

2002.000
1970.000
4.5000
25.00

2, Code Column II
tg
3.0000

Partition Gasket
lp
Partition Gasket
tp
Gasket Factor
mPart
Gasket Design Seating Stress yPart

3499.9998
10.0000
4.5000
25.00

mm
mm
MPa
mm
mm
mm
MPa

ASME Code, Section VIII, Division 1, 2010, 2011a

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(1900.0001/2+3.0000))/(137.90*1.00-0.6*1.00)+Ca
= 9.9410 mm
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 22.0000 )/(953.0001 + 0.6 * 22.0000 )
= 3.140 MPa
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1Cor
Corroded Small Hub,
g0Cor
Code R Dimension,
R
Gasket Contact Width,
Basic Gasket Width,

=
=
=
=
=

T-ci
B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

N = (Go - Gi) / 2
bo = N / 2

41.000
1906.000
34.000
22.000
32.000

mm
mm
mm
mm
mm

16.000
8.000

mm
mm

17

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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8:14a Oct 14,2013
Effective Gasket Width,
Gasket Reaction Diameter,

b = Cb sqrt(bo)
G = Go - 2 * b

7.127
1987.745

mm
mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 1987.7454 * 1.000
= 3102947.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.1274 * 3.1416 * 1987.7454 * 4.5000 * 1.00
+ 2.0 * 3499.9998 * 5.0000 * 4.5000 * 1.0000
= 558028.438 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 1906.0001 *1.0000/4
= 2852980.500 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 3102947 - 2852980
= 249967.031 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 3102947 + 558028 + 0 , 0 )
= 3660976.000 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 25.00*7.1274*3.141*1987.745+25.00*5.0000*3500.00
= 1550079.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3660976/137 , 1550079/137
= 26550.309 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 41.000/(4.50 + 0.5)
= 93.200 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2038.000 * sin( 3.142/116 )
= 55.188 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 55.188/( 2 * 22.000 + 41.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
26550.309 31600.605
Radial distance bet. hub and bolts
33.340
32.000
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
55.188
93.200
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 31600.605 * 137.90/(25.00 * 3.14 * (2002.000 + 1970.00 ) )
= 13.969 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 38.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2

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PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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8:14a Oct 14,2013
= 137.90 * ( 26550.3086 + 31600.6055 )/2
= 4009164.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 3660976 - 3102947
= 558028.56 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2038.0000 - 1987.7454 )/2
= 25.1273 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 31.9999 + 34.0000 + 25.1273 )/2
= 45.5636 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 31.9999 + ( 34.0000/2.0 )
= 48.9999 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
2852980.
48.9999
1.0000 139852560. N-mm
Face Pressure, Mt
249967.
45.5636
1.0000 11394026. N-mm
Gasket Load,
Mg
558029.
25.1273
1.0000 14027459. N-mm
Gasket Seating, Matm 4009165.
25.1273
1.0000 100780496. N-mm
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm

165274048. N-mm
100780496. N-mm

Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors for
Factor F per
Factor V per
Factor f per
Factors from

Integral Flange:
2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.879
Y =
21.445
d = .66149E+07 mm
Stress Factors
BETA =
1.233
DELTA =
0.010

K
U
Z
e
ALPHA
GAMMA
Lamda

204.773
0.322
1.545

=
=
=
=
=
=
=

mm

0.874
0.353
1.156
1.094
23.566
11.111
0.0043 mm ^-1
1.175
0.625
0.636

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (1.1563*.16527E+09/1906.0001)/(0.6357*34.0000)
= 136.40 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.1563*.10078E+09/1906.0001)/(0.6357*34.0000)
= 83.17 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.2334*.16527E+09/1906.0001)/(0.6357*41.0000)
= 100.05 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.2334*.10078E+09/1906.0001)/(0.6357*41.0000)
= 61.01 MPa
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (21.4452*.16527E+09/(41.0000*1906.0001))-11.1114*100
= -5.86 MPa
Tangential Flange Stress, Seating [STa]:

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PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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= ( y * Matm / (t * Bcor) ) - Z * SRa
= (21.4452*.10078E+09/(41.0000*1906.0001))-11.1114*61
= -3.57 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= (136+max(100,-5))/2
= 118.23 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (83+max(61,-3))/2
= 72.09 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (3660976/31600.6055)
= 115.86 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (1550079/31600.6055)
= 49.06 MPa
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
136.
207.
Radial Flange
100.
138.
Tangential Flange
-6.
138.
Maximum Average
118.
138.
Bolting
116.
138.

Gasket Seating
Actual
Allowed
83.
207.
61.
138.
-4.
138.
72.
138.
49.
138.

Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

38.227
1.2
297.9
501.8

MPa
MPa
MPa
MPa
MPa
mm
MPa
kg
kg

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10078E+09/1.0000 * 1.000 * 0.353/( 0.619 * 202713 *
22.0002 * 204.773 * 0.300 )
= 0.497 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .16527E+09/1.0000 * 1.000 * 0.353/( 0.619 * 201058
* 22.0002 * 204.773 * 0.300 )
= 0.822 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10078E+09/1.0000 * 1.000 * 0.353/( 0.636 * 202713 *
22.0002 * 204.773 * 0.300 )
= 0.484 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .16527E+09/1.0000 * 1.000 * 0.353/( 0.636 * 201058
* 22.0002 * 204.773 * 0.300 )
= 0.800 (should be <= 1)
Minimum Design Metal Temperature Results:
Note: This Material was specified as being supplied in the Impact Tested
condition (Low Temperature Material).
Impact Test Temperature provided per Specification

-46 C

20

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
8
8:14a Oct 14,2013

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

21

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
9
8:14a Oct 14,2013

Flange Input Data Values

Description: FLANGE

channle flg-2
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts

Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Length of
Width of
Partition
Partition

1900.000
2086.000
44.0000
25.0000
37.0000
66.0000

Sfo
Sfa

SA-350 LF2
K03011
137.90
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

mm
mm
mm
mm
mm
mm

2038.000
22.0000
TEMA Metric
116

mm
mm

Fod
2005.000
Fid
1900.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness

Neck
MPa
C
mm
mm

B
A
t
go
g1
h

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Integral Weld
1.00
50
3.0000
0.0000
Yes

2002.000
1970.000
4.2500
69.60

2, Code Column II
tg
5.0000

Partition Gasket
lp
Partition Gasket
tp
Gasket Factor
mPart
Gasket Design Seating Stress yPart

3499.9998
10.0000
4.2500
69.60

mm
mm
MPa
mm
mm
mm
MPa

ASME Code, Section VIII, Division 1, 2010, 2011a

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(1900.0001/2+3.0000))/(137.90*1.00-0.6*1.00)+Ca
= 9.9410 mm
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 22.0000 )/(953.0001 + 0.6 * 22.0000 )
= 3.140 MPa
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1Cor
Corroded Small Hub,
g0Cor
Code R Dimension,
R
Gasket Contact Width,
Basic Gasket Width,

=
=
=
=
=

T-ci
B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

N = (Go - Gi) / 2
bo = N / 2

41.000
1906.000
34.000
22.000
32.000

mm
mm
mm
mm
mm

16.000
8.000

mm
mm

22

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
9
8:14a Oct 14,2013
Effective Gasket Width,
Gasket Reaction Diameter,

b = Cb sqrt(bo)
G = Go - 2 * b

7.127
1987.745

mm
mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 1987.7454 * 1.000
= 3102947.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.1274 * 3.1416 * 1987.7454 * 4.2500 * 1.00
+ 2.0 * 3499.9998 * 5.0000 * 4.2500 * 1.0000
= 527026.875 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 1906.0001 *1.0000/4
= 2852980.500 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 3102947 - 2852980
= 249967.031 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 3102947 + 527026 + 0 , 0 )
= 3629974.500 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 69.60*7.1274*3.141*1987.745+69.60*5.0000*3500.00
= 4315420.500 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3629974/137 , 4315420/137
= 31296.498 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 41.000/(4.25 + 0.5)
= 95.789 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2038.000 * sin( 3.142/116 )
= 55.188 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 55.188/( 2 * 22.000 + 41.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
31296.498 31600.605
Radial distance bet. hub and bolts
33.340
32.000
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
55.188
95.789
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 31600.605 * 137.90/(69.60 * 3.14 * (2002.000 + 1970.00 ) )
= 5.018 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 38.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2

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Flng:
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= 137.90 * ( 31296.4980 + 31600.6055 )/2
= 4336386.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 3629974 - 3102947
= 527026.81 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2038.0000 - 1987.7454 )/2
= 25.1273 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 31.9999 + 34.0000 + 25.1273 )/2
= 45.5636 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 31.9999 + ( 34.0000/2.0 )
= 48.9999 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
2852980.
48.9999
1.0000 139852560. N-mm
Face Pressure, Mt
249967.
45.5636
1.0000 11394026. N-mm
Gasket Load,
Mg
527027.
25.1273
1.0000 13248153. N-mm
Gasket Seating, Matm 4336386.
25.1273
1.0000 109006048. N-mm
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm

164494736. N-mm
109006048. N-mm

Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors for
Factor F per
Factor V per
Factor f per
Factors from

Integral Flange:
2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.879
Y =
21.445
d = .66149E+07 mm
Stress Factors
BETA =
1.233
DELTA =
0.010

K
U
Z
e
ALPHA
GAMMA
Lamda

204.773
0.322
1.545

=
=
=
=
=
=
=

mm

0.874
0.353
1.156
1.094
23.566
11.111
0.0043 mm ^-1
1.175
0.625
0.636

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (1.1563*.16449E+09/1906.0001)/(0.6357*34.0000)
= 135.76 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.1563*.10901E+09/1906.0001)/(0.6357*34.0000)
= 89.96 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.2334*.16449E+09/1906.0001)/(0.6357*41.0000)
= 99.58 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.2334*.10901E+09/1906.0001)/(0.6357*41.0000)
= 65.99 MPa
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (21.4452*.16449E+09/(41.0000*1906.0001))-11.1114*99
= -5.83 MPa
Tangential Flange Stress, Seating [STa]:

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= ( y * Matm / (t * Bcor) ) - Z * SRa
= (21.4452*.10901E+09/(41.0000*1906.0001))-11.1114*65
= -3.87 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= (135+max(99,-5))/2
= 117.67 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (89+max(65,-3))/2
= 77.98 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (3629974/31600.6055)
= 114.88 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (4315420/31600.6055)
= 136.57 MPa
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
136.
207.
Radial Flange
100.
138.
Tangential Flange
-6.
138.
Maximum Average
118.
138.
Bolting
115.
138.

Gasket Seating
Actual
Allowed
90.
207.
66.
138.
-4.
138.
78.
138.
137.
138.

Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

38.075
1.2
297.9
501.8

MPa
MPa
MPa
MPa
MPa
mm
MPa
kg
kg

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10901E+09/1.0000 * 1.000 * 0.353/( 0.618 * 202713 *
22.0002 * 204.773 * 0.300 )
= 0.538 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .16449E+09/1.0000 * 1.000 * 0.353/( 0.618 * 201058
* 22.0002 * 204.773 * 0.300 )
= 0.819 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10901E+09/1.0000 * 1.000 * 0.353/( 0.636 * 202713 *
22.0002 * 204.773 * 0.300 )
= 0.524 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .16449E+09/1.0000 * 1.000 * 0.353/( 0.636 * 201058
* 22.0002 * 204.773 * 0.300 )
= 0.797 (should be <= 1)
Minimum Design Metal Temperature Results:
Note: This Material was specified as being supplied in the Impact Tested
condition (Low Temperature Material).
Impact Test Temperature provided per Specification

-46 C

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PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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----------------------------------Flg Calc [Int P] : FLANGE
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Flange Input Data Values

Description: FLANGE

Shell flg-1
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts

Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

1900.000
2086.000
44.0000
25.0000
37.0000
66.0000

Sfo
Sfa

SA-350 LF2
K03011
129.19
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

mm
mm
mm
mm
mm
mm

2038.000
22.0000
TEMA Metric
116

mm
mm

Fod
2005.000
Fid
1900.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness

Neck
MPa
C
mm
mm

B
A
t
go
g1
h

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Integral Weld
0.35
300
5.0000
0.0000
Yes

2002.000
1970.000
4.2500
69.60

2, Code Column II
tg
5.0000

Mating Flange Operating Bolt Load

Mating Flange Seating Bolt Load
Mating Flange Design Bolt Load

3629974.50
4315420.50
4336386.50

mm
mm
MPa
mm
N
N
N

ASME Code, Section VIII, Division 1, 2010, 2011a

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.35*(1900.0001/2+5.0000))/(129.19*1.00-0.6*0.35)+Ca
= 7.6212 mm
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (129.19 * 1.00 * 20.0000 )/(955.0000 + 0.6 * 20.0000 )
= 2.672 MPa
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1Cor
Corroded Small Hub,
g0Cor
Code R Dimension,
R
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,

=
=
=
=
=

T-ci
B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

N = (Go - Gi) / 2
bo = N / 2
b = Cb sqrt(bo)

39.000
1910.000
32.000
20.000
32.000

mm
mm
mm
mm
mm

16.000
8.000
7.127

mm
mm
mm

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Gasket Reaction Diameter,

G = Go - 2 * b

1987.745

mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 1987.7454 * 0.354
= 1098443.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.1274 * 3.1416 * 1987.7454 * 4.2500 * 0.35
= 133914.516 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 1910.0000 *0.3540/4
= 1014198.625 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 1098443 - 1014198
= 84244.844 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 1098443 + 133914 + 0 , 0 )
= 1232358.000 N
= 3629974.500 N
, Mating Flange Load Governs
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 69.60*7.1274*3.141*1987.745+0.00*0.0000*0.00
= 3097524.000 N
= 4315420.500 N
, Mating Flange Load Governs
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3629974/137 , 4315420/137
= 31296.498 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 39.000/(4.25 + 0.5)
= 93.263 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2038.000 * sin( 3.142/116 )
= 55.188 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 55.188/( 2 * 22.000 + 39.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
31296.498 31600.605
Radial distance bet. hub and bolts
33.340
32.000
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
55.188
93.263
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 31600.605 * 137.90/(69.60 * 3.14 * (2002.000 + 1970.00 ) )
= 5.018 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 38.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2

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Flng:
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= 137.90 * ( 31296.4980 + 31600.6055 )/2
= 4336386.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 3629974 - 1098443
= 2531530.75 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2038.0000 - 1987.7454 )/2
= 25.1273 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 32.0000 + 32.0000 + 25.1273 )/2
= 44.5637 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 32.0000 + ( 32.0000/2.0 )
= 48.0000 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
1014199.
48.0000
1.0000 48701240.
Face Pressure, Mt
84245.
44.5637
1.0000
3755780.
Gasket Load,
Mg
2531531.
25.1273
1.0000 63636432.
Gasket Seating, Matm 4336386.
25.1273
1.0000 109006048.
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm

116093456. N-mm
109006048. N-mm

Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors for
Factor F per
Factor V per
Factor f per
Factors from

Integral Flange:
2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.880
Y =
21.949
d = .55898E+07 mm
Stress Factors
BETA =
1.231
DELTA =
0.011

N-mm
N-mm
N-mm
N-mm

K
U
Z
e
ALPHA
GAMMA
Lamda

195.448
0.338
1.600

=
=
=
=
=
=
=

mm

0.870
0.337
1.193
1.092
24.119
11.374
0.0045 mm ^-1
1.174
0.624
0.635

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (1.1929*.11609E+09/1910.0000)/(0.6348*32.0000)
= 111.50 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.1929*.10901E+09/1910.0000)/(0.6348*32.0000)
= 104.70 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.2314*.11609E+09/1910.0000)/(0.6348*39.0000)
= 77.49 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.2314*.10901E+09/1910.0000)/(0.6348*39.0000)
= 72.76 MPa
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (21.9487*.11609E+09/(39.0000*1910.0000))-11.3743*77
= -4.60 MPa
Tangential Flange Stress, Seating [STa]:

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= ( y * Matm / (t * Bcor) ) - Z * SRa
= (21.9487*.10901E+09/(39.0000*1910.0000))-11.3743*72
= -4.32 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= (111+max(77,-4))/2
= 94.50 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (104+max(72,-4))/2
= 88.73 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (3629974/31600.6055)
= 114.88 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (4315420/31600.6055)
= 136.57 MPa
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
112.
194.
Radial Flange
77.
129.
Tangential Flange
-5.
129.
Maximum Average
94.
129.
Bolting
115.
138.

Gasket Seating
Actual
Allowed
105.
207.
73.
138.
-4.
138.
89.
138.
137.
138.

Minimum Required Flange Thickness

MPa
MPa
MPa
MPa
MPa

35.204

mm

297.9
501.8

kg
kg

Note: MAWP Cannot be calculated due to Entered Mating Flange Loads.

Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10901E+09/1.0000 * 1.000 * 0.337/( 0.608 * 202713 *
20.0002 * 195.448 * 0.300 )
= 0.663 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .11609E+09/1.0000 * 1.000 * 0.337/( 0.608 * 184264
* 20.0002 * 195.448 * 0.300 )
= 0.776 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * .10901E+09/1.0000 * 1.000 * 0.337/( 0.635 * 202713 *
20.0002 * 195.448 * 0.300 )
= 0.635 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * .11609E+09/1.0000 * 1.000 * 0.337/( 0.635 * 184264
* 20.0002 * 195.448 * 0.300 )
= 0.744 (should be <= 1)
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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PV Elite 2012 Licensee:

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Flng:
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Flange Input Data Values

Description: FLANGE

Shell flg-2
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts

Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

1900.000
2152.000
40.0000
25.0000
37.0000
66.0000

Sfo
Sfa

SA-350 LF2
K03011
129.19
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

mm
mm
mm
mm
mm
mm

2104.000
22.0000
TEMA Metric
88

mm
mm

Fod
2069.000
Fid
1900.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness

Neck
MPa
C
mm
mm

B
A
t
go
g1
h

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Integral Weld
0.35
300
5.0000
0.0000
Yes

2069.000
2037.000
4.2500
69.60

2, Code Column II
tg
5.0000

mm
mm
MPa
mm

ASME Code, Section VIII, Division 1, 2010, 2011a

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.35*(1900.0001/2+5.0000))/(129.19*1.00-0.6*0.35)+Ca
= 7.6212 mm
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (129.19 * 1.00 * 20.0000 )/(955.0000 + 0.6 * 20.0000 )
= 2.672 MPa
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1Cor
Corroded Small Hub,
g0Cor
Code R Dimension,
R

=
=
=
=
=

T-ci
B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

35.000
1910.000
32.000
20.000
65.000

mm
mm
mm
mm
mm

Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

=
=
=
=

(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b

16.000
8.000
7.127
2054.745

mm
mm
mm
mm

Basic Flange and Bolt Loads:

N
bo
b
G

31

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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8:14a Oct 14,2013
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 2054.7454 * 0.354
= 1173740.875 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.1274 * 3.1416 * 2054.7454 * 4.2500 * 0.35
= 138428.297 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 1910.0000 *0.3540/4
= 1014198.625 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 1173740 - 1014198
= 159542.250 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 1173740 + 138428 + 0 , 0 )
= 1312169.125 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 69.60*7.1274*3.141*2054.745+0.00*0.0000*0.00
= 3201930.750 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 1312169/137 , 3201930/137
= 23221.195 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 35.000/(4.25 + 0.5)
= 88.211 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2104.000 * sin( 3.142/88 )
= 75.097 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 75.097/( 2 * 22.000 + 35.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
23221.195 23972.873
Radial distance bet. hub and bolts
33.340
65.000
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
75.097
88.211
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 23972.873 * 137.90/(69.60 * 3.14 * (2069.000 + 2037.00 ) )
= 3.682 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 38.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 137.90 * ( 23221.1953 + 23972.8730 )/2
= 3253754.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 1312169 - 1173740
= 138428.30 N

32

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
11
8:14a Oct 14,2013

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2104.0000 - 2054.7454 )/2
= 24.6274 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 65.0000 + 32.0000 + 24.6274 )/2
= 60.8137 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 65.0000 + ( 32.0000/2.0 )
= 81.0000 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
1014199.
81.0000
1.0000
Face Pressure, Mt
159542.
60.8137
1.0000
Gasket Load,
Mg
138428.
24.6274
1.0000
Gasket Seating, Matm 3253754.
24.6274
1.0000
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm

Moment
82183384.
9706285.
3410507.
80163912.

95300176. N-mm
80163912. N-mm

Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors for
Factor F per
Factor V per
Factor f per
Factors from

Integral Flange:
2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.867
Y =
16.289
d = .41484E+07 mm
Stress Factors
BETA =
1.208
DELTA =
0.010

K
U
Z
e
ALPHA
GAMMA
Lamda

195.448
0.338
1.600

=
=
=
=
=
=
=

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (1.1929*95300176/1910.0000)/(0.6292*32.0000)
= 92.35 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.1929*80163912/1910.0000)/(0.6292*32.0000)
= 77.68 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.2077*95300176/1910.0000)/(0.6292*35.0000)
= 78.15 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.2077*80163912/1910.0000)/(0.6292*35.0000)
= 65.74 MPa
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (16.2890*95300176/(35.0000*1910.0000))-8.4224*78
= 5.03 MPa
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= (16.2890*80163912/(35.0000*1910.0000))-8.4224*65
= 4.23 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2

N-mm
N-mm
N-mm
N-mm

mm

0.870
0.337
1.193
1.127
17.900
8.422
0.0045 mm ^-1
1.156
0.619
0.629

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PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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= (92+max(78,5))/2
= 85.25 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (77+max(65,4))/2
= 71.71 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (1312169/23972.8730)
= 54.74 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (3201930/23972.8730)
= 133.58 MPa
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
92.
194.
Radial Flange
78.
129.
Tangential Flange
5.
129.
Maximum Average
85.
129.
Bolting
55.
138.

Gasket Seating
Actual
Allowed
78.
207.
66.
138.
4.
138.
72.
138.
134.
138.

Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

32.563
0.5
348.5
665.9

MPa
MPa
MPa
MPa
MPa
mm
MPa
kg
kg

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 80163912/1.0244 * 1.000 * 0.337/( 0.606 * 202713 *
20.0002 * 195.448 * 0.300 )
= 0.477 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 95300176/1.0244 * 1.000 * 0.337/( 0.606 * 184264
* 20.0002 * 195.448 * 0.300 )
= 0.624 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 80163904/1.0000 * 1.000 * 0.337/( 0.629 * 202713 *
20.0002 * 195.448 * 0.300 )
= 0.471 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 95300176/1.0000 * 1.000 * 0.337/( 0.629 * 184264
* 20.0002 * 195.448 * 0.300 )
= 0.616 (should be <= 1)
Minimum Design Metal Temperature Results:
Note: This Material was specified as being supplied in the Impact Tested
condition (Low Temperature Material).
Impact Test Temperature provided per Specification

-46 C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

34

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
12
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Flange Input Data Values

Description: FLANGE

Head cover flg

Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts

Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

1990.000
2152.000
100.0000
15.0000
25.0000
52.0000

Sfo
Sfa

SA-350 LF2
K03011
129.19
137.90

MPa
MPa

Sb
Sa

SA-320 L7M
137.90
137.90

MPa
MPa

mm
mm
mm
mm
mm
mm

2104.000
22.0000
TEMA Metric
88

mm
mm

Fod
2072.000
Fid
1990.000
1, Code Sketch 1a

mm
mm

Go
Gi
m
y

Column for Gasket Seating

Gasket Thickness

Neck
MPa
C
mm
mm

B
A
t
go
g1
h

C
dB

Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch

Integral Weld
0.35
300
5.0000
0.0000
Yes

2069.000
2037.000
4.2500
69.60

2, Code Column II
tg
5.0000

mm
mm
MPa
mm

ASME Code, Section VIII, Division 1, 2010, 2011a

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.35*(1990.0000/2+5.0000))/(129.19*1.00-0.6*0.35)+Ca
= 7.7447 mm
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (129.19 * 1.00 * 10.0000 )/(1000.0000 + 0.6 * 10.0000 )
= 1.284 MPa
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1Cor
Corroded Small Hub,
g0Cor
Code R Dimension,
R

=
=
=
=
=

T-ci
B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

95.000
2000.000
20.000
10.000
32.000

mm
mm
mm
mm
mm

Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

=
=
=
=

(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b

16.000
8.000
7.127
2054.745

mm
mm
mm
mm

Basic Flange and Bolt Loads:

N
bo
b
G

35

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
12
8:14a Oct 14,2013
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 2054.7454 * 0.354
= 1173740.875 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.1274 * 3.1416 * 2054.7454 * 4.2500 * 0.35
= 138428.297 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 2000.0000 *0.3540/4
= 1112029.375 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 1173740 - 1112029
= 61711.551 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 1173740 + 138428 + 0 , 0 )
= 1312169.125 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 69.60*7.1274*3.141*2054.745+0.00*0.0000*0.00
= 3201930.750 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 1312169/137 , 3201930/137
= 23221.195 mm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.000 + 6 * 95.000/(4.25 + 0.5)
= 164.000 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 2104.000 * sin( 3.142/88 )
= 75.097 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 75.097/( 2 * 22.000 + 95.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
23221.195 23972.873
Radial distance bet. hub and bolts
33.340
32.000
Radial distance bet. bolts and the edge
25.400
24.000
Circumferential spacing between bolts
53.980
75.097
164.000
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 23972.873 * 137.90/(69.60 * 3.14 * (2069.000 + 2037.00 ) )
= 3.682 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 38.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 137.90 * ( 23221.1953 + 23972.8730 )/2
= 3253754.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 1312169 - 1173740
= 138428.30 N

36

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
12
8:14a Oct 14,2013

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2104.0000 - 2054.7454 )/2
= 24.6274 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 32.0000 + 20.0000 + 24.6274 )/2
= 38.3137 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 32.0000 + ( 20.0000/2.0 )
= 42.0000 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
1112029.
42.0000
1.0000
Face Pressure, Mt
61712.
38.3137
1.0000
Gasket Load,
Mg
138428.
24.6274
1.0000
Gasket Seating, Matm 3253754.
24.6274
1.0000
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm

Moment
46724192.
2365356.
3410507.
80163912.

52500056. N-mm
80163912. N-mm

Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors for
Factor F per
Factor V per
Factor f per
Factors from

Integral Flange:
2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.886
Y =
26.355
d = .15066E+07 mm
Stress Factors
BETA =
1.766
DELTA =
0.569

K
U
Z
e
ALPHA
GAMMA
Lamda

141.421
0.368
2.000

=
=
=
=
=
=
=

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (1.7507*52500056/2000.0000)/(1.4041*20.0000)
= 81.80 MPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.7507*80163912/2000.0000)/(1.4041*20.0000)
= 124.91 MPa
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.7661*52500056/2000.0000)/(1.4041*95.0000)
= 3.66 MPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.7661*80163912/2000.0000)/(1.4041*95.0000)
= 5.58 MPa
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (26.3554*52500056/(95.0000*2000.0000))-13.6762*3
= 26.61 MPa
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= (26.3554*80163912/(95.0000*2000.0000))-13.6762*5
= 40.64 MPa
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2

N-mm
N-mm
N-mm
N-mm

mm

0.855
0.272
1.751
1.076
28.962
13.676
0.0060 mm ^-1
1.575
0.835
1.404

37

PV Elite 2012 Licensee:

FileName : 301E008 -R1
----------------------------------Flg Calc [Int P] : FLANGE
Flng:
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= (81+max(3,26))/2
= 54.21 MPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (124+max(5,40))/2
= 82.77 MPa
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (1312169/23972.8730)
= 54.74 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (3201930/23972.8730)
= 133.58 MPa
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
82.
194.
Radial Flange
4.
129.
Tangential Flange
27.
129.
Maximum Average
54.
129.
Bolting
55.
138.

Gasket Seating
Actual
Allowed
125.
207.
6.
138.
41.
138.
83.
138.
134.
138.

Minimum Required Flange Thickness [Rigidity]

Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

95.936
0.5
464.3
627.5

MPa
MPa
MPa
MPa
MPa
mm
MPa
kg
kg

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 80163904/1.0000 * 1.000 * 0.272/( 1.321 * 202713 *
10.0002 * 141.421 * 0.300 )
= 1.000 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 52500056/1.0000 * 1.000 * 0.272/( 1.321 * 184264
* 10.0002 * 141.421 * 0.300 )
= 0.720 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 80163904/1.0000 * 1.000 * 0.272/( 1.404 * 202713 *
10.0002 * 141.421 * 0.300 )
= 0.941 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 52500056/1.0000 * 1.000 * 0.272/( 1.404 * 184264
* 10.0002 * 141.421 * 0.300 )
= 0.678 (should be <= 1)
Minimum Design Metal Temperature Results:
Note: This Material was specified as being supplied in the Impact Tested
condition (Low Temperature Material).
Impact Test Temperature provided per Specification

-46 C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

38