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Central Foundry and Forge Plant Report

This document provides an overview of the contents, processes, and machines used at a foundry forge plant and heavy machine building plant. It describes the key sections and operations at the foundry including the melting, foundry, machining, heat treatment, and fettling sections. It also outlines the major machines used for large, medium, and gear cutting operations at the heavy machine building plant, such as lathes, milling machines, boring machines, and gear cutting machines. Lists of figures and tables are provided at the end detailing the machines and furnaces.

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Shahbaz Alam
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© Attribution Non-Commercial (BY-NC)
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12 views5 pages

Central Foundry and Forge Plant Report

This document provides an overview of the contents, processes, and machines used at a foundry forge plant and heavy machine building plant. It describes the key sections and operations at the foundry including the melting, foundry, machining, heat treatment, and fettling sections. It also outlines the major machines used for large, medium, and gear cutting operations at the heavy machine building plant, such as lathes, milling machines, boring machines, and gear cutting machines. Lists of figures and tables are provided at the end detailing the machines and furnaces.

Uploaded by

Shahbaz Alam
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

CONTENTS

Page No. PROJECT REPORT CERTIFICATES ACKNOWLEDGEMENT ABSTRACT CONTENTS LIST OF FIGURES LIST OF TABLES INTRODUCTION 1. Foundry Forge Plant 1.1 Casting Shop 1.1.1 Melting Section Charging Unit Melting Unit Furnace 1.1.2 Foundry Section Sand Castings Sand Plant Green Sand Moulding CO2 Sand Moulding No Bake Moulding I II-III IV V VI-IX X-XI XII 1 2-16 2 2 2 2 2 4 5 5 6 6 7

Pouring Unit 1.2 Forging Section 1.2.1 Heat Treatment Shop Annealing Normalizing Hardening Tempering Case Hardening 1.2.2 Precaution Treatment 1.2.3 Pressing Operation 1.3 Machining Section Machining 1.3.1 Machines used in Shop 1.4 Heat Treatment Section 1.5 Fettling Shop 1.5.1 Fettling 1.5.2 Shake Out 2. Heavy Machine Building Plant 2.1 Large Scale Machining Plant 2.1.1 Planer Machine 2.1.2 CNC Centre Lathe 2.1.3 Vertical Turning & Milling machine 2.1.4 CNC Deep Hole Boring Machine

7 8 8 9 9 9 10 10 10 10 12 12 13 14 15 15 16 17-32 17 17 18 19 20

2.1.5 Vertical Turning & Boring Machine 2.1.6 Plano Milling Machine 2.1.7 Lathe Machine 2.1.8 Radial Drilling Machine 2.2 Medium Scale Machining Plant 2.2.1 Horizontal Boring Machine 2.2.2 Shaping Machine 2.3 Gear Cutting Plant 2.3.1 Hob 2.3.2 Helical Gear 2.3.3 Double Helical Gear 2.3.4 Spur Gear 2.3.5 Bevel Gear 2.3.6 Hypoid Gear 2.3.7 Worm Gear 2.3.8 Rack & Pinion 3. Heavy Machine Tools Plant 3.1 Major Operations Performed 3.2 Machines used [Link]

20 22 22 24 25 26 27 28 28 29 30 30 30 31 31 32 33-34 34 34 35

LIST OF FIGURES

Figures 1.1 Electric Arc Furnace 1.2 Mould Open 1.3 Pattern Removing 1.4 Mould Closed 1.5 Pressing Machine 1.6 An Ingot Ready For Pressing 1.7 Crank Shaft 1.8 Horizontal Boring M/C 1.9 Shaper 2.1 Planer 2.2 CNC Centre Lathe 2.3 6-Axises CNC VTM M/C 2.4 3-Axises CNC VTM M/C 2.5 CNC Deep Hole Boring M/C 2.6 VTB M/C 2.7 Plano-Milling M/C 2.8 Lathe 2.9 Radial drilling M/C 2.10 Horizontal Boring M/C 2.11 Shaper

Page Nos. 3 4 7 8 11 11 12 13 13 18 18 19 19 20 21 22 23 24 26 27

2.12 Hob 2.13 Helical Gears 2.14 Spur Gears 2.15 Bevel Gears 2.16 Worm Gears 2.17 Rack & Pinion

29 30 30 31 32 32

LIST OF TABLES

Tables
1.1 Specification of Furnaces 2.1 CNC M/C 2.2 Planer Specification 2.3 VTB M/C Specification 2.4 List of M/C

Page Nos.
3 17 18 21 25-26

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