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Appendix

Answers to Selected Problems

B1

Chapter 1

18 10 F 10.5 lbf, 13.5 N 14.2 lbf,

K = 0.967, 19.3 T 20.3 lbf in
112 (a) e1 = 0.006 067 977, e2 = 0.009 489 743,
e = 0.015 557 720, (b) e1 = 0.003 932 023,
e2 = 0.000 510 257, e = 0.004 442 280
115 (a) = 13.1 MPa, (b) = 70 MPa,
(c) y = 15.5 mm, (d) = 5.18

B2

Chapter 2

21 x = 122.9 kilocycles, sx = 30.3 kilocycles

22 x = 198.55 kpsi, sx = 9.55 kpsi
23 x = 78.4 kpsi, sx = 6.57 kpsi
211 (a) Fi = 5.979 lbf, s Fi = 0.396 lbf;
(b) k = 9.766 lbf/in, sk = 0.390 lbf/in
219 L 10 = 84.1 kcycles
223 R = 0.987
225 (a) w = 0.020 0.015 in, (b) w = 0.020
0.005 in
232 D 0 = 4.012 in, t D0 = 0.036 in;
D0 = 4.012 0.036 in
239 x = 98.26 kpsi, sx = 4.30 kpsi
246 n = 122.9 kcycles, n = 34.8 kcycles

B3

Chapter 3

39 E = 30 Mpsi, Sy = 45.5 kpsi, Sut = 85.5 kpsi,

area reduction = 45.8 percent
.
311 (Sy )0.001 = 35 kpsi, E =0 = 25 Mpsi,
E =20 kpsi = 14 Mpsi
.
314 G = 77.3 GPa, Sys = 200 MPa
318 Sut = 125.2 kpsi, Sut = 1.9 kpsi
.
.
320 (a) u R = 34.5 in lbf/in3 , (b) u T =
3
3
66.7(10 ) in lbf/in

B4

Chapter 4

44 (a) V (x) = 1.43 40x 40 + 30x 80 +

71.43x 140 60x 180 lbf
M(x) = 1.43x 40x 41 + 30x 81 +
71.43x 141 60x 181 lbf in
46 (a) Mmax = 253 lbf in, (b) (a/l) = 0.207,
M = 214 lbf in
48 (a) 1 = 14, 2 = 4, 3 = 0, 2 = 53.1 cw;
(b) 1 = 18.6, 2 = 6.4, 3 = 0, 2 = 55 ccw;
(c) 1 = 26.2, 2 = 7.78, 3 = 0, 2 = 139.7 cw;
(d) 1 = 23.4, 2 = 4.57, 3 = 0, 2 = 122 cw
413 = 10.2 kpsi, = 0.0245 in, 1 = 0.000 340,
= 0.292, 2 = 0.000 099 1, d =
0.000 049 6 in
418 1 = 30 MPa, 2 = 10 MPa, 3 = 20 MPa,
max = 25 MPa
422 (a) Mmax = 21 600 kip in, (b) xmax = 523 in
from left or right supports
423 (a) A = 42 kpsi, B = 18.5 kpsi, C = 2.7 kpsi,
D = 52.7 kpsi
427 Mmax = 219 lbf in, = 17.8 kpsi,
max = 3.4 kpsi, both models
433 The same
1
-in-thick strips: Tmax = 29.95 lbf in,
437 Two 16
= 0.192 rad, kt = 156 lbf in/rad. One 18 -in-thick
strip: Tmax = 59.90 lbf in, = 0.0960 rad,
kt = 624 lbf in/rad
443 dC = 45 mm
447 max = 11.79 kpsi, max = 7.05 kpsi
453 pi = 639 psi
457 (r )max = 3656 psi
465 max = 0.038 mm, min = 0.0175 mm,
pmax = 147.5 MPa, pmin = 67.9 MPa
469 For max , p = 33.75 kpsi, (t )o = 56.25 kpsi,
(t )i = 33.75 kpsi, o = 0.001 11 in,
i = 0.000 398 in
472 i = 26.3 kpsi, o = 15.8 kpsi
1013

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Mechanical Engineering Design

477 i = 71.3 kpsi, o = 34.2 kpsi

481 pmax = 399F 1/3 MPa, max = 399F 1/3 MPa,
max = 120F 1/3 MPa

B5

Chapter 5

51 (a) k = (1/k1 + 1/k2 + 1/k3 ), (b) k = k1 +

k2 + k3 , (c) k = [1/k1 + 1/(k2 + k3 )]1
510 = 8a 2 /(3l)
512 max = 20.4 kpsi, y = 0.908 in
515 yleft = 0.0506 in, yright = 0.0506 in,
ymidspan = 0.0190 in
518 ymax = 0.0130 in
520 z A = 0.0368 in, z B = 0.00430 in
526 Use d = 1 38 in
530 y B = 0.0459 in
537 y A = 0.101 in, yx=20 in = 0.104 in
545 y A = 0.133 in
548 yx=10 in = 0.0167 in
551 (a) b = 76.5 kpsi, c = 15.2 kpsi,
(b) b = 78.4 kpsi, c = 13.3 kpsi
556 R O = 3.89 kip, RC = 1.11 kip, both in
same direction
559 B E = 140 MPa, D F = 71.2 MPa,
y B = 0.670 mm, yC = 2.27 mm,
y D = 0.341 mm
564 A = ( + 4)P R 3 /(4E I ), B = P R 3 /(4E I )
567 = 0.476 mm
573 (a) t = 0.5 in, (b) No
581 ymax = 2k1 a/(k1 + k2 )

B6

Chapter 6

62 (a) MSS: n = 4.17, DE: n = 4.17, (b) MSS:

n = 4.17, DE: n = 4.81, (c) MSS: n = 2.08, DE:
n = 2.41, (c) MSS: n = 4.17, DE: n = 4.81
63 (a) MSS: n = 2.17, DE: n = 2.50, (b) MSS:
n = 1.45, DE: n = 1.56, (c) MSS: n = 1.52, DE:
n = 1.65, (c) MSS: n = 1.27, DE: n = 1.50
69 (a) DE:  = 12.29 kpsi, n = 3.42
610 (a) DCM: 1 = 90 kpsi, 2 = 0, 3 = 50 kpsi,
r = 0.56, n = 1.77
612 (a) M2M: n = 3.89
613 (a) A = B = 20 kpsi, r = 1, n = 1.5

618 (t )max 13.21 kpsi, l = 6.42 kpsi,

r = 500 psi,  = 11.9 kpsi, n = 3.87
621 Using BCM, select d = 1 38 in
625 d = 18 mm
632 (a) = 0.0005 in, p = 3516 psi,
(t )i = 5860 psi, (r )i = 3516 psi,
(t )o = 9142 psi, (r )o = 3516 psi
635 n o = 2.81, n i = 2.41
640 p = 29.2 MPa

B7

Chapter 7

71 Se = 94.4 kpsi
73 Se = 33.4 kpsi, F = 112.4 kpsi, b = 0.0836,
f = 0.899, a = 106.1 kpsi, S f = 48.2 kpsi,
N = 409 530 cycles
75 (S f )ax = 162N 0.0851 kpsi, 103
N 106 cycles
76 Se = 243 MPa
710 Se = 221.8 MPa, ka = 0.899, kb = 1, kc = 0.85,
Se = 169.5 MPa, K t = 2.5, K f = 2.09,
Fa = 21.6 kN, Fy = 98.7 kN
712 Yield: n y = 1.18. Fatigue: (a) n f = 1.06,
(b) n f = 1.31, (c) n f = 1.32
717 n y = 5.06, (a) n f = 2.44, (b) n f = 2.55
723 At the fillet n f = 1.70
724 (a) T = 3.42 N m, (b) T = 4.21 N m,
(c) n y = 1.91
727 (a) Pall = 16.1 kN, n y = 5.69, (b) Pall = 51.4 kN,
n y = 3.87
729 (a) 24 900 cycles, (b) 27 900 cycles
734 Rotation presumed. Se = 55.7 LN(1, 0.138) kpsi,
ka = 0.768 LN(1, 0.058), kb = 0.879, Se =
37.6 LN(1, 0.150) kpsi, K f = 1.598 LN(1, 0.15),

= 22.8 LN(1, 0.15) kpsi, z = 2.373, R = 0.991

B8

Chapter 8

81 (a) Thread depth 2.5 mm, thread width 2.5 mm,

dm = 22.5 mm, dr = 20 mm, l = p = 5 mm
84 TR = 16.23 N m, TL = 6.62 N m, e = 0.294
88 T = 16.5 lbf in, dm = 0.5417 in,
l = 0.1667 in, sec = 1.033,
T = 0.0696F , Tc = 0.0328F, Ttotal = 0.1024F ,
F = 161 lbf

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Answers to Selected Problems

811 L T = 1.25 in, L G = 1.109 in, H = 0.4375 in,

L G + H = 1.5465 in, use 1.75 in, ld = 0.500 in,
lt = 0.609 in
813 L T = 1.25 in, L > h + 1.5d = 1.625 in,
use 1.75 in, ld = 0.500 in, lt = 0.625 in
815 (a) Ad = 0.442 in2 , Atube = 0.552 in2 ,
kb = 1.02(106 ) lbf/in, km = 1.27(106 ) lbf/in,
C = 0.445, (b) Fi = 11 810 lbf
818 Frusta to Wileman ratio is 1.11/1.08
822 n = 4.73
823 n = 5.84
827 kb = 4.63 Mlbf/in, km = 7.99 Mlbf/in using
frustums
834 (a) L = 2.5 in, (b) kb = 6.78 Mlbf/in,
km = 14.41 Mlbf/in, C = 0.320
837 Load: n = 3.19. Separation: n = 4.71. Fatigue:
n = 3.27
843 Bolt shear: n = 3.26. Bolt bearing: n = 5.99.
Member bearing: n = 3.71. Member tension:
n = 5.36
848 F = 2.22 kN
850 Bearing on bolt, n = 9.58;
shear of bolt, n = 5.79;
bearing on members, n = 5.63;
bending of members, n = 2.95

B9

Chapter 9

91 F = 17.7 kip
93 F = 11.3 kip
95 (a)  = 1.13F kpsi, x = y = 5.93F kpsi,
max = 9.22F kpsi, F = 2.17 kip; (b) all = 11 kpsi,
Fall = 1.19 kip
98  = 0 (why?), F = 49.2 kN
99 A two-way tie for first, vertical parallel beads, and
square beads
910 First: horizontal parallel beads. Second: square
beads
911 Decisions: Pattern; all-around square
Electrode: E60XX
Type: two parallel fillets, two transverse fillets
Length of beads: 12 in
Leg: 14 in
920 max = 18 kpsi
922 n = 3.57

B10

1015

Chapter 10

103 (a) L 0 = 5.17 in, (b) FSsy = 45.2 lbf,

(c) k = 11.55 lbf/in, (d) (L 0 )cr = 5.89 in, guide
spring
105 (a) L 0 = 47.7 mm, (b) p = 5.61 mm, (c) Fs =
81.1 N, (d) k = 2643 N/m, (e) (L 0 )cr = 105.2 mm,
needs guidance
109 Not solid safe, L 0 0.577 in
1015 Not solid safe, L 0 66.6 mm
1019 (a) p = 10 mm, L s = 44.2 mm, Na = 12 turns,
(b) k = 1080 N/m, (c) Fs = 81.9 N, (d) s =
271 MPa
1029 (a) L 0 = 16.12 in, (b) i = 14.95 kpsi,
(c) k = 4.855 lbf/in, (d) F = 85.8 lbf,
(e) y = 14.4 in
1033 (a) k  = 24.7 lbf in/turn each, (b) 297 kpsi
1034 k = 2E I /[R 2 (19 R + 18l)]

B11

Chapter 11

111 x D = 540, FD = 2.278 kN, C10 = 18.59 kN,

0230 mm deep-groove ball bearing, R = 0.919
114 R = R1 R2 = 0.927(0.942) = 0.873, goal not met
118 x D = 180, C10 = 57.0 kN
1111 C10 = 8.88 kN
1113 R O = 195 N, R E = 196 N, deep-groove
0225 mm at O and C
1118 l2 = 0.267(106 ) rev

B12

Chapter 12

121 cmin = 0.000 75 in, r = 0.500 in, r/c = 667,

N j = 18.3 r/s, S = 0.261, h 0 /c = 0.595, r f /c = 5.8,
Q/(rcNl) = 3.98, Q s /Q = 0.5, h 0 = 0.000 446 in,
H = 0.0134 Btu/s, Q = 0.0274 in3/s,
Q s = 0.0137 in3/s
123 SAE 10: h 0 = 0.000 275 in, pmax = 847 psi,
cmin = 0.0025 in
127 h 0 = 0.0165 mm, f = 0.007 65,
Q = 1263 mm3/s
129 h 0 = 0.010 mm, H = 34.3 W, Q =
1072 mm3/s, Q s = 793 mm3/s
1211 Tav = 65 C, h 0 = 0.0272 mm, H = 45.2 W,
Q s = 1712 mm3/s
1220 15.2 mPa s

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B13

Chapter 13

Page 1016

131 35 teeth, 3.25 in

132 400 rev/min, p = 3 mm, C = 112.5 mm
134 a = 0.3333 in, b = 0.4167 in, c = 0.0834 in,
p = 1.047 in, t = 0.523 in, d1 = 7 in, d1b =
6.578 in, d2 = 9.333 in, d2b = 8.77 in,
pb = 0.984 in
135 d P = 2.333 in, dG = 5.333 in, = 23.63 ,
 = 66.37 , A0 = 2.911 in, F = 0.873 in
138 (a) 13, (b) 15, (c) 18, (d) 16
1310 10:20 and higher
1313 (a) pn = 3 mm, pt = 10.40 mm,
px = 22.30 mm, (b) m t = 3.310 mm,
t = 21.88 , (c) d p = 59.58 mm,
dG = 105.92 mm
1315 e = 4/51, n d = 47.06 rev/min cw
1322 n A = 68.57 rev/min cw
1327 n b /n a = 11/36 same sense
1333 F A = 71.5 i + 53.4 j + 350.5 k lbf,
F B = 149.5 i 590.4 k lbf
1340 FC = 1565 i + 672 j lbf;
F D = 1610 i 425 j + 154 k lbf

B14

Chapter 14

141 = 7.63 kpsi

144 = 82.6 MPa
147 F = 2.5 in
1410 m = 2 mm, F = 25 mm
1414 c = 617 MPa
1417 W t = 16 890 N, H = 97.2 kW
(pinion bending); W t = 3433 N, H = 19.8 kW
(pinion and gear wear)
1418 W t = 1356 lbf, H = 34.1 hp (pinion bending);
W t = 1720 lbf, H = 43.3 hp (gear bending),
W t = 265 lbf; H = 6.67 hp (pinion and gear wear)
1422 W t = 775 lbf, H = 19.5 hp (pinion bending);
W t = 300 lbf, H = 7.55 hp (pinion wear) AGMA
method accounts for more conditions
1424 Rating power = min(157.5, 192.9, 53.0, 59.0) =
53 hp
1428 Rating power = min(270, 335, 240, 267) =
240 hp
1434 H = 69.7 hp

B15

Chapter 15

= 690 lbf, H1 = 16.4 hp, WGt = 620 lbf,

151
H2 = 14.8 hp
152 W Pt = 464 lbf, H3 = 11.0 hp, WGt = 531 lbf,
H4 = 12.6 hp
158 Pinion core 300 Bhn, case, 373 Bhn; gear core
339 Bhn, case, 345 Bhn
159 All four W t = 690 lbf
1511 Pinion core 180 Bhn, case, 266 Bhn; gear core,
180 Bhn, case, 266 Bhn
W Pt

B16

Chapter 16

161 (a) Right shoe: pa = 111.4 psi cw rotation,

(b) Right shoe: T = 2530 lbf in; left shoe:
1310 lbf in; total T = 3840 lbf in, (c) RH shoe:
R x = 229 lbf, R y = 940 lbf, R = 967 lbf; LH
shoe: R x = 130 lbf, R y = 171 lbf, R = 215 lbf
163 LH shoe: T = 161.4 N m, pa = 610 kPa; RH
shoe: T = 59.0 N m, pa = 222.8 kPa, Ttotal =
220.4 N m
165 pa = 203 kN, T = 38.76 N m
168 a  = 1.209r , a = 1.170r
1610 P = 1560 lbf, T = 29 980 lbf in
1614 (a) T = 8200 lbf in, P = 504 lbf, H = 26 hp;
(b) R = 901 lbf; (c) p|=0 = 70 psi,
p|=270 = 27.3 psi
1617 (a) F = 1885 lbf, T = 7125 lbf in;
(c) torque capacity exhibits a stationary point
maximum

d = 3.75 in, T = 7173

1618 (a) d = D/ 3; (b)

lbf in; (c) (d/D) = 1/ 3 = 0.577

1619 (a) Uniform wear: pa = 82.2 kPa, F = 949 N;
(b) Uniform pressure: pa = 79.1 kPa, F = 948 N
1623 Cs = 0.08, t = 5.30 in
1626 (b) Ie = I M + I P + n 2 I P + I L /n 2 ;
(c) Ie = 10 + 1 + 102 (1) + 100/102 = 112
1627 (c) n = 2.430, m = 4.115, which are
independent of I L

B17

Chapter 17

171 (a) Fc = 0.913 lbf, Fi = 101.1 lbf, F1a = 147 lbf,

F2 = 57 lbf; (b) Ha = 2.5 hp, n f s = 1.0;
(c) 0.151 in

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Answers to Selected Problems

173 A-3 polyamide belt, b = 6 in, Fc = 77.4 lbf,

T = 10 946 lbf in, F1 = 573.7 lbf, F2 = 117.6 lbf,
Fi = 268.3 lbf, dip = 0.562 in
175 (a) T = 742.8 lbf in, Fi = 148.1 lbf;
(b) b = 4.13 in; (c) F1 = 293.4 lbf, Fc = 17.7 lbf,
Fi = 147.6 lbf, F2 = 41.5 lbf, H = 20.6 hp,
n f s = 1.1
177 R x = (F1 + F2 ){1 0.5[(D d)/(2C)]2 },
R y = (F1 F2 )(D d)/(2C). From Ex. 172,
R y = 1214.4 lbf, R x = 34.6 lbf
1714 With d = 2 in, D = 4 in, life of 106 passes,
b = 4.5 in, n f s = 1.05
1717 Select one B90 belt
1720 Select nine C270 belts, life > 109 passes, life >
150 000 h
1724 (b) n 1 = 1227 rev/min. Table 1720 confirms
this point occurs in the range 1200 200 rev/min,
(c) Eq. (1740) applicable at speeds exceeding 1227
rev/min for No. 60 chain
1725 (a) Ha = 7.91 hp; (b) C = 18 in; (c) T =
1164 lbf in, F = 744 lbf
1727 Four-strand No. 60 chain, N1 = 17 teeth,
N2 = 84 teeth, rounded L/ p = 134, n f s = 1.17, life
15 000 h (pre-extreme)

B18

1017

Chapter 18

181 (a) Maximum bending moment 2371 lbf in,

(b) d A = 1.625 in, d B = 1.810 in, average
diameter 1.810 in
182 (a) d = 1.725 in, (b) d = 1.687 in
1813 d = 1.371 in; d = 1.630 in for n d = 2
1818 d = 24 mm, D = 32 mm, r = 1.6 mm
1820 (a) Static: d = 1.526 in; (b) DE-Gerber:
d = 1.929 in; ASME-elliptic: d = 1.927 in;
MSS-Soderberg: d = 1.932 in; DE-Goodman:
d = 2.008 in
1824 Slope: ym = y  ; deflection: ym = sy = y/2;
moment: Mm = s 3 M = M/8; Force: Fm = s 2 F =
F/4; same material, same stress levels
1826 (a) = 868 rad/s; (b) d = 2 in; (c) =
1736 rad/s (doubles)
1828 (b) = 466 rad/s = 4450 rev/min