Dtsheet
Dtsheet
2 Safety instructions
• Read this ducument before installing the unit. Ensure that the product is
suitable for your application without any restrictions.
• Non-adherence to the operating instructions or technical data can lead to
personal injury and/or damage to property.
• In all applications check compliance of the product materials
(→ chapter 12 Technical data) with the media to be measured.
• Observe the instructions for the safe use in hazardous areas:
→ Operating instructions (Ex protection related part) for pressure sensors
according to EU directive 2014/35/EU annex VIII (ATEX) group II, equipment
category 3D/3G.
If no operating instructions (Ex protection related part) or EC declaration of
conformity is supplied with this product in the language of the EU user country,
these can be requested from your dealer (see delivery note) or manufacturer
(see cover sheet / back).
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3 Functions and features
The pressure sensor detects the system pressure of machines and installations.
3.1 Applications
Type of pressure: relative pressure
Permissible
Order no. Measuring range Bursting pressure
overload pressure
bar PSI bar PSI bar PSI
PI003A -1...25 -14.4...362.7 100 1 450 350 5 070
mbar PSI bar PSI bar PSI
PI008A -12.4...250 -0.18...3.62 6 84 30 435
PI009A -1 000...1 000 -14.5...14.5 10 145 30 435
MPa = bar ÷ 10 / kPa = bar × 100
Static and dynamic overpressures exceeding the indicated overload
pressure are to be avoided by taking appropriate measures.
The indicated bursting pressure must not be exceeded. Even if the
bursting pressure is exceeded only for a short time, the unit can be
destroyed. NOTE: Risk of injury!
4 Function
4.1 Processing of the measured signals
• The unit displays the current system pressure.
• It generates 2 output signals according to the parameter setting.
2 selection options
OUT1 • switching signal for pressure limit values.
• diagnostic signal (in case of a fault output 1 becomes inactive).
4 selection options
OUT2 • analogue signal 4...20 mA; analogue signal 20...4 mA
• analogue signal 0...10 V; analogue signal 10...0 V
1 2
UK
5
Current output
Factory setting Measuring range scaled
6
Voltage output
Factory setting Measuring range scaled
UK
P = system pressure, MAW = initial value of the measuring range, MEW = final value of
the measuring range
1 : [OU2] = [U]; 2 : [OU2] = [UnEG]
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5 Installation
Ensure that no pressure is applied to the installation while mounting or
removing the sensor. Please note: Display „0%“ does not mean that the
system is free of pressure!
Horizontal mounting recommended for high medium temperatures.
►► Slightly grease the thread of the
sensor using a lubricating paste
which is suitable and approved for
the application.
►► Screw the sensor into a G 1 A
process fitting.
►► Tighten the sensor with a spanner.
Tightening torque: 20 Nm..
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8
Mounting
1 3
A
UK
2
C
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►► Slightly grease the contact areas between the sensor and adapter using a
lubricating paste which is suitable and approved for the application.
►► Screw the unit into the adapter (A) until it is hand-tight (fig. 1). Do not damage
the sealing chamfers.
►► Clamp sensor and adapter into a clamping device (B); (fig. 2). Tighten the
clamping device only slightly so that the adapter does not warp.
►► Tighten the sensor using a spanner .
Tightening torque: 20 Nm.
►► Fix the unit + adapter to the process connection by means of a coupling nut, a
clamp flange or the like (C); (fig 3).
NOTE: A guarantee for a long-term stable sealing of the metal seal is only valid for
once-only mounting.
Welding adapter
►► First weld the adapter, then mount the sensor. Follow the instructions included
with the adapter.
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6 Electrical connection
The unit must be connected by a qualified electrician.
The national and international regulations for the installation of electrical
equipment must be adhered to.
Voltage supply to EN50178, SELV, PELV.
►► Disconnect power.
►► Connect the unit as follows:
OUT1 p-switching OUT1 n-switching
Pin 1 Ub+
Pin 3 Ub-
• binary switching output for pressure monitoring
Pin 4 (OUT1)
• diagnostic output if [OU1] = [dESI]
Pin 2 (OUT2) • analogue output for system pressure
Core colours of ifm sockets:
1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black)
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7 Operating and display elements
UK
1 to 8: Indicator LEDs
-- LED 1 to LED 6 = system pressure in unit of measurement as indicated on the label.
LEDs 5 to 6 not used for units with 3 adjustable units of measurement.
-- LED 7 not used.
-- LED 8 = switching state of the output (LED lights if output 1 is switched).
9: Alphanumeric display, 4 digits
-- Indication of the current system pressure.
-- Indication of the parameters and parameter values.
10: Set pushbutton
-- Setting of the parameter values (scrolling by holding pressed, incremental by pressing
briefly).
11: Mode/Enter pushbutton
-- Selection of the parameters and acknowledgement of the parameter values.
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8 Menu
8.1 Menu structure
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8.2 Menu explanation
SP1/rP1 Maximum / minimum value for system pressure, at which output 1 changes
its switching status.
OU1 Output function for OUT1:
• Switching signal for the limit values: hysteresis function [H ..] or window
function [F ..], normally open [. no] or normally closed [. nc] each.
• Diagnostic signal [dESI].
OU2 Output function for OUT2:
• Analogue signal for the current system pressure: 4...20 mA [I], 20...4 mA
[InEG], 0...10 V [U], 10...0 V [UnEG].
UK
tCOF Teaching zero-point calibration.
tASP Teaching analogue start point for the system pressure: set value at which
4 mA / 0 V are output (20 mA / 10 V on [OU2] = [InEG] / [UnEG]).
tAEP Teaching analogue end point for the system pressure: set value at which
20 mA / 10 V are output (4 mA / 0 V on [OU2] = [InEG] / [UnEG]).
EF Extended functions / Opening menu level 2.
Uni Standard unit of measurement for the system pressure.
Display mode:
SELd • Pressure in the unit set in [Uni].
• Pressure in % of the set scaling of the analogue output.
ASP Analogue start point for the system pressure: measured value at which
4 mA / 0 V are output (20 mA / 10 V on [OU2] = [InEG] / [UnEG]).
AEP Analogue end point for the system pressure: measured value at which
20 mA / 10 V are output (4 mA / 0 V on [OU2] = [InEG] / [UnEG]).
HI Maximum value memory for the system pressure.
LO Minimum value memory for the system pressure.
COF Zero point calibration.
dS1 Switch-on delay for OUT1.
dr1 Reset delay for OUT1.
P-n Output polarity for OUT1: pnp or npn.
dAP Damping for the switching output (OUT1).
dAA Damping for the analogue output (OUT2).
diS Update rate and orientation of the display.
rES Restore the factory setting.
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9 Parameter setting
During the parameter setting process the unit remains in the operating mode.
It continues its monitoring function with the existing parameters until parameter
setting has been terminated.
9.1 Parameter setting general
Each parameter setting requires 3 steps:
1 Selecting parameter
►► Press [Mode/Enter] until the
requested parameter is displayed.
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• Changing from menu level 1 to menu level 2:
►► Press [Mode/Enter] until [EF] is
displayed.
• Locking / unlocking
The unit can be locked electronically to prevent unintentional wrong settings.
►► Ensure that the unit is in the normal
operating mode.
►► Press [Mode/Enter] + [Set] for 10 s.
During operation: [Loc] is displayed briefly when you try to change parameter values.
For unlocking:
►► Press [Mode/Enter] + [Set] for 10 s.
>> [uLoc] is displayed.
On delivery: Unlocked.
• Timeout:
If no button is pressed for 15 s while the parameters are being set, the unit returns to
the operating mode with unchanged values.
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9.2 Configuring the display (optional)
►► Select [Uni] and set the unit of measurement:
-- [bAr], [mbAr],
-- [MPA], [kPA],
-- [PSI],
-- [InHO] (only PI008A, PI009A),
-- [mWS] (only PI009A),
-- [mmWS] (only PI008A).
►► Select [SELd] and set the display mode:
-- [P]: Pressure in the unit set in Uni.
-- [P%]: percentage value (pressure in % of the set scaling of the
analogue output. The following applies: 0% = ASP value; 100% = AEP
value).
NOTE: Display „0%“ does not mean that the system is free of pressure.
►► Select [diS] and set update rate and orientation of the display:
-- [d1]: Update of the measured value every 50 ms.
-- [d2]: Update of the measured value every 200 ms.
-- [d3]: Update of the measured value every 600 ms.
-- [rd1], [rd2], [rd3]: Display like d1, d2, d3; rotated by 180°.
-- [OFF]: The display is deactivated in the operating mode.
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9.3.2 Setting the switching limits
►► Select [SP1] and set the value at which OUT1 switches.
►► Select [rP1] and set the value at which OUT1 switches back.
rP1 is always lower than SP1. The unit only accepts values which are lower
than SP1.
9.3.3 Scaling the analogue value
►► Set the requested minimum pressure in the system.
►► Press [Mode/Enter] until [tASP] is displayed.
►► Press [Set] and keep the buton pressed.
UK
>> The currently set value flashes.
►► Release [Set] when the display stops flashing.
>> The new set value is displayed.
►► Press [Mode/Enter] briefly.
>> The current system pressure is defined to be the start value for the
analogue signal.
►► Set the requested maximum pressure in the system.
►► Press [Mode/Enter] until [tAEP] is displayed.
►► Press [Set] and keep the buton pressed.
>> The currently set value flashes.
►► Release [Set] when the display stops flashing.
>> The new set value is displayed.
►► Press [Mode/Enter] briefly.
>> The current system pressure is defined to be the end value for the
analogue signal.
ASP / AEP can only be taught within defined limits (→ 12.1 setting ranges). If the
teaching process is carried out at an invalid pressure, [UL] or [OL] is displayed. After
acknowledgement by [Mode/Enter], [Err] flashes, the ASP value / AEP value is not
changed.
As an alternative:
►► Select [ASP] and set measured value at which 4 mA / 0 V are output
(20 mA / 10 V at [OU2] = [InEG] / [UnEG]).
►► Select [AEP] and set measured value at which 20 mA / 10 V are output
(4 mA / 0 V at [OU2] = [InEG] / [UnEG]).
Minimum distance between ASP and AEP = 25 % of the final value of the
measuring range (scaling factor 1:4).
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9.4 User settings (optional)
9.4.1 Zero-point calibration
►► Select [COF] and set a value between -5% and 5% of the final value of
the measuring range. The internal measured value “0” is shifted by this
amount.
As an alternative:
Automatic adaptation offset (setting range 0 bar ±5%); e.g. in the event of a
deviation of the mounting location of the sensor and the zero point level for
level measurement.
►► Make sure that no pressure is applied to the system.
►► Press [Mode/Enter] until [tCOF] is displayed.
►► Press [Set] and keep the buton pressed.
>> The current offset value (in %) briefly flashes, then the current system
pressure (in the selected display unit) is displayed.
►► Release [Set].
►► Press [Mode/Enter] briefly to confirm the new offset value.
9.4.2 Setting the delay time for OUT1
[dS1] = switch-on delay / [dr1] = switch-off delay.
►► Select [dS1] or [dr1] and set the value between 0.1 and 50.0 s (at 0.0 the
delay time is not active).
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9.5 Service functions
9.5.1 Reading the min./max. values for the system pressure
►► Select [HI] or [LO], press [Set] briefly.
[HI] = maximum value, [LO] = minimum value.
Delete memory:
►► Select [HI] or [LO].
►► Press [SET] until [----] is displayed.
►► Press [MODE/ENTER] briefly.
9.5.2 Reset all parameters to the factory setting
►► Select [rES] UK
►► Press [SET] until [----] is displayed.
►► Press [MODE/ENTER] briefly.
It makes sense to note down your own settings before executing the
function (→ 13 Factory preset).
10 Operation
After power on of the supply voltage the unit is in the Run mode (= normal
operation). It carries out its measurement and evaluation functions and generates
output signals according to the set parameters.
Operation indicatin → chapter 7 Operating and display elements.
10.1 Read the set parameter values
►► Press [Mode/Enter] until the requested parameter is displayed.
►► Press [Set] briefly.
>> The unit displays the corresponding parameter value for about 15 s. After
another 15 s the unit returns to the Run mode.
10.2 Fault indication
[OL] Overload pressure (measuring range exceeded).
[UL] Underpressure range (measuring range below the minimum value).
[SC1] Short circuit in OUT1; the output is switched off as long as the short circuit exists.
[Err] Internal fault, invalid input.
The faults SC1 and Err are indicated even if the display is deactivated.
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10.3 Cleaning of the filter cover
If viscous and residues producing
media clog the filter cover of
the sensor (and thus reduce the
measuring accuracy slightly), you can
clean it.
►► Unscrew the filter cover (B) (use a
pair of pliers with plastic-covered
AB
jaws for this).
►► Clean the cover thoroughly.
The vent (A) should only be cleaned by skilled personnel and with utmost care.
Possible medium residues must not be compressed and pressed into the vent.
This could clog the filter system and reduce the measuring accuracy of the
sensor.
►► Screw the filter cover again tightly.
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11 Scale drawing
2 3
48 39
36 50,5
M12 x1
1
UK
132
95,5
27
36
25,4 20°
G1
12 Technical data
Operating voltage [V]............................................................................................ 18...32 DC
Current consumption [mA].............................................................................................. < 50
Current rating [mA].......................................................................................................... 250
Short-circuit / reverse polarity / overload protection, integrated watchdog
Voltage drop [V].................................................................................................................< 2
Power-on delay time [s].................................................................................................... 0.5
Min. response time switching outputs [s]...........................................................................0.1
Switching frequency [Hz]......................................................................................................6
Analogue output ................................................ 4...20 mA / 20...4 mA / 0...10 V / 10...0 V
Max. load current output [Ω] ........................................................................... (Ub - 10) x 50
Min. load with voltage output [Ω] .................................................................................. 2000
Step response time analogue output [ms] ........................................................................ 25
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Accuracy / deviation (in % of the span)1)
- Characteristics deviation (linearity. incl. hysteresis and
repeatability)2) ...........................................................................................................< ± 0.2
- Linearity...................................................................................................................< ± 0.15
- Hysteresis................................................................................................................< ± 0.15
- Repeatability (with temperature fluctuations < 10 K).................................................< ± 0.1
- Long-term stability (in % of the span per year).........................................................< ± 0.1
- Temperature coefficient (TC) in the compensated
temperature range 0 ... 70°C (in % of the span per 10 K)
- Greatest TC of the zero point...............................................................................< ± 0.05
- Greatest TC of the span.......................................................................................< ± 0.15
Material (wetted parts)
.................................................stainless steel 316L / 1.4435; stainless steel 316L / 1.4404;
surface characteristics: Ra 0.4 / Rz 4;
ceramics (99.9 % Al2 O3); PTFE; EPDM
Housing materials
................ stainless steel (316S12); PC (Makrolon); PBT (Pocan); PEI; FPM (Viton); PTFE
Protection...................................................................................................................... IP 65
Protection class...................................................................................................................III
Shock resistance [g]................................................................ 50 (DIN / IEC 68-2-27, 11ms)
Vibration resistance [g].................................................. 20 (DIN / IEC 68-2-6, 10 - 2000 Hz)
Switching cycles min............................................................................................ 100 million
Operating temperature
when used outside hazardous areas -25...85°C
when used in hazardous areas -20...60°C
Medium temperature
when used outside hazardous areas -25 ..125°C (145°C max. 1h)
when used in hazardous areas -20...60°C
Storage temperature [°C]...................................................................................... -40...+100
EMC EN 61000-4-2 ESD:.........................................................................................4 / 8 KV
EN 61000-4-3 HF radiated:............................................................................... 10 V/m
EN 61000-4-4 Burst:.............................................................................................2 KV
EN 61000-4-5 Surge: ...................................................................................0.5 / 1 KV
EN 61000-4-6 HF conducted:............................................................................... 10 V
1)
all indications are referred to a turn down of 1:1
2)
limit value setting to DIN 16086
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12.1 Setting ranges
PSI -13.8 362.7 -14.4 362.1 -14.4 271.8 76.2 362.7 0.3
MPa -0.096 2.500 -0.100 2.496 -0.100 1.874 0.524 2.500 0.002
mbar -12.0 250.0 -12.4 249.6 -12.4 187.4 50.0 250.0 0.2
PI008A
kPa -1.20 25.00 -1.24 24.96 -1.24 18.74 5.00 25.0 0.02
inH2O -4.8 100.4 -5.0 100.2 -5.0 75.3 20.1 100.4 0.1 UK
mmWS -122 2250 -126 2546 -126 1912 510 2250 2
mbar -998 1000 -1000 998 -1000 500 -500 1000 1
PSI -14.45 14.50 -14.50 14.45 -14.50 7.25 -7.25 14.50 0.05
PI009A
kPa -99.8 100.0 -100.0 99.8 -100.0 50.0 -50.0 100.0 0.1
inH2O -400 401 -401 400 -401 201 -201 401 1
mWS -10.18 10.20 -10.20 10.18 -10.20 5.10 -5.10 10.20 0.01
ΔP = increments
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13 Factory setting
Factory setting User setting
OU1 Hno
OU2 I
SP1 25% VMR*
rP1 23% VMR*
ASP / tASP 0% VMR*
AEP / tAEP 100% VMR*
COF / tCOF 0.0
dS1 0.0
dr1 0.0
P-n pnp
dAP 0.1
dAA 0.1
Uni bAr / mbAr
SELd P
dis d2
* = the indicated percentage of the final value of the measuring range of the corresponding
sensor in bar / mbar is set (for PI009A the percentage of the span).
VMR = final value of the measuring range.
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UK
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