21/06/2024, 11:23 SIS 2.

Válvula Solenóide - Teste (M0081162-17)

SMCS -5479 i10192461

Informações gerais PSP

202 -000A
Solenóides são usados ​para desligar, liberar, distribuir ou misturar fluidos na máquina.
Geralmente, vários solenóides estão localizados juntos em um coletor. O solenóide converte

4
15: /06/2 DC9
energia elétrica em energia magnética, movendo um carretel localizado dentro da carcaça.
Como resultado, a válvula é aberta. Uma mola é usada para manter o carretel na posição até
que o solenóide seja energizado. 2 3
M0 :34- 1 C
0
© 2 8116 04:00
A força magnética que atua no carretel da válvula é criada quando uma bobina dentro do
solenóide é energizada.

024 2
A tabela ou tabelas a seguir são uma lista de códigos de problemas de diagnóstico (DTCs)

Cat
associados às válvulas solenóides da máquina. Cada DTC é composto por dois números. O

erp
primeiro número é o Identificador do Componente (CID). O segundo número é o Identificador do

illa
Modo de Falha (FMI). Cada Módulo de Controle Eletrônico (ECM) em uma máquina possui um

r In
Identificador de Módulo (MID) atribuído. Para obter informações adicionais, consulte a Instrução
Especial, REHS0126 , "Informações de código de diagnóstico para controle eletrônico
Caterpillar ® ". c.
O diagrama ou diagramas a seguir são esquemas simplificados. Os esquemas estão
eletricamente corretos. Entretanto, nem todos os conectores de chicote possíveis são
mostrados. Consulte a última revisão do Esquema Elétrico para uma representação completa
de todas as conexões.

Máquina ECM 1
A seguir está uma lista de códigos de problemas de diagnóstico (DTCs) associados às válvulas
solenóides da máquina.

tabela 1

Máquina ECM 1 (MID J1939 299 - CDL 39)

Descrição do código de problema de
J1939 CDL Resposta do sistema
diagnóstico
Solenóide do ventilador de refrigeração O ventilador do motor pode não
- 291-3
do motor: Tensão acima do normal funcionar corretamente.
Solenóide do ventilador de resfriamento O ventilador do motor pode não
- 291-5
do motor: corrente abaixo do normal funcionar corretamente.
Solenóide do ventilador de refrigeração O ventilador do motor pode não
- 291-6
do motor: Corrente acima do normal funcionar corretamente.

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A seleção da velocidade de
Solenóide de velocidade de
- 598-3 deslocamento da máquina é
deslocamento: tensão acima do normal
limitada.
Solenóide de velocidade de A seleção da velocidade de
- 598-5 deslocamento: corrente abaixo do deslocamento da máquina é
normal limitada.
Solenóide de velocidade de A seleção da velocidade de
- 598-6 deslocamento: corrente acima do deslocamento da máquina é
normal limitada.
Solenóide de velocidade de A seleção da velocidade de
598-
- deslocamento: modo de falha não deslocamento da máquina é
11
identificável limitada.
Solenóide de oscilação fina: tensão O solenóide de oscilação fina
- 732-3
acima do normal ficará inoperante.
Solenóide de oscilação fina: corrente O solenóide de oscilação fina
- 732-5
abaixo do normal ficará inoperante.
Solenóide de oscilação fina: corrente O solenóide de oscilação fina
- 732-6
acima do normal ficará inoperante.
732- Solenóide de oscilação fina: modo de O solenóide de oscilação fina
-
11 falha não identificável ficará inoperante.
Solenóide de elevação pesada: tensão O solenóide de elevação pesada
- 735-3
acima do normal ficará inoperante.
Solenóide de elevação pesada: corrente O solenóide de elevação pesada
- 735-5
abaixo do normal ficará inoperante.
Solenóide de elevação pesada: corrente O solenóide de elevação pesada
- 735-6
acima do normal ficará inoperante.
735- Solenóide de elevação pesada: modo O solenóide de elevação pesada
-
11 de falha não identificável ficará inoperante.
1138- Solenóide de retração do cilindro da A retração da lança pode não
-
3 lança: Tensão acima do normal funcionar corretamente.
1138- Solenóide de retração do cilindro da A retração da lança pode não
-
5 lança: Corrente abaixo do normal funcionar corretamente.
1138- Solenóide de retração do cilindro da A retração da lança pode não
-
6 lança: Corrente acima do normal funcionar corretamente.
1139- Solenóide de extensão do cilindro de A operação de extensão do stick
-
3 alavanca: tensão acima do normal pode não funcionar corretamente.
1139- Stick Cylinder Extend Solenoid : Current Stick extend operation may not
-
5 Below Normal function correctly.
1139- Stick Cylinder Extend Solenoid : Current Stick extend operation may not
-
6 Above Normal function correctly.
1140- Stick Cylinder Retract Solenoid : Voltage When the stick is retracted, the
-
3 Above Normal function may not operate correctly.
1140- Stick Cylinder Retract Solenoid : Current When the stick is retracted, the
-
5 Below Normal function may not operate correctly.

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1140- Stick Cylinder Retract Solenoid : Current When the stick is retracted, the
-
6 Above Normal function may not operate correctly.
1141- Bucket Cylinder Extend Solenoid : When the bucket is extended, the
-
3 Voltage Above Normal function may not operate correctly.
1141- Bucket Cylinder Extend Solenoid : When the bucket is extended, the
-
5 Current Below Normal function may not operate correctly.
1141- Bucket Cylinder Extend Solenoid : When the bucket is extended, the
-
6 Current Above Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid : When the bucket is retracted, the
-
3 Voltage Above Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid : When the bucket is retracted, the
-
5 Current Below Normal function may not operate correctly.
1142- Bucket Cylinder Retract Solenoid : When the bucket is retracted, the
-
6 Current Above Normal function may not operate correctly.
1143- Swing Right Solenoid : Voltage Above
- Swing function is limited.
3 Normal
1143- Swing Right Solenoid : Current Below
- Swing function is limited.
5 Normal
1143- Swing Right Solenoid : Current Above
- Swing function is limited.
6 Normal
1144- Swing Left Solenoid : Voltage Above
- Swing function is limited.
3 Normal
1144- Swing Left Solenoid : Current Below
- Swing function is limited.
5 Normal
1144- Swing Left Solenoid : Current Above
- Swing function is limited.
6 Normal
1160- Hydraulic Lock Solenoid: Voltage Above Hydraulic lock solenoid will not
-
3 Normal function.
1160- Hydraulic Lock Solenoid: Current Below Hydraulic lock solenoid will not
-
5 Normal function.
1160- Hydraulic Lock Solenoid: Current Above Hydraulic lock solenoid will not
-
6 Normal function.
1163- Left Travel Backward Solenoid: Voltage Left travel may not function
-
3 Above Normal correctly.
1163- Left Travel Backward Solenoid: Current Left travel may not function
-
5 Below Normal correctly.
1163- Left Travel Backward Solenoid: Current Left travel may not function
-
6 Above Normal correctly.
1164- Right Travel Backward Solenoid: Right travel may not function
-
3 Voltage Above Normal correctly.
1164- Right Travel Backward Solenoid: Right travel may not function
-
5 Current Below Normal correctly.
1164- Right Travel Backward Solenoid: Right travel may not function
-
6 Current Above Normal correctly.

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1165- Right Travel Forward Solenoid: Voltage Right travel may not function
-
3 Above Normal correctly.
1165- Right Travel Forward Solenoid: Current Right travel may not function
-
5 Below Normal correctly.
1165- Right Travel Forward Solenoid: Current Right travel may not function
-
6 Above Normal correctly.
1166- Left Travel Forward Solenoid: Voltage Left travel may not function
-
3 Above Normal correctly.
1166- Left Travel Forward Solenoid: Current Left travel may not function
-
5 Below Normal correctly.
1166- Left Travel Forward Solenoid: Current Left travel may not function
-
6 Above Normal correctly.
1192- Main Implement Valve: Mechanical Main pump high pressure without a
-
7 System Not Responding Properly commanded operation
1193- Boom Cylinder Extend Solenoid: Boom extend may not function
-
3 Voltage Above Normal correctly.
1193- Boom Cylinder Extend Solenoid: Boom extend may not function
-
5 Current Below Normal correctly.
1193- Boom Cylinder Extend Solenoid: Boom extend may not function
-
6 Current Above Normal correctly.
1525- Straight Travel Solenoid: Voltage Above Straight travel system will be
-
3 Normal inoperable.
1525- Straight Travel Solenoid: Current Below Straight travel system will be
-
5 Normal inoperable.
1525- Straight Travel Solenoid: Current Above Straight travel system will be
-
6 Normal inoperable.
1525- Straight Travel Solenoid: Failure Mode Straight travel system will be
-
11 Not Identifiable inoperable.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
3 Solenoid: Voltage Above Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
5 Solenoid: Current Below Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
6 Solenoid: Current Above Normal hydraulic pressure.
1939- Auxiliary Hydraulic Boost Flow Supply Possible reduction in available
-
11 Solenoid: Failure Mode Not Identifiable hydraulic pressure.
1989- Pump To Boom Head End Solenoid:
- Boom may not function correctly.
3 Voltage Above Normal
1989- Pump To Boom Head End Solenoid:
- Boom may not function correctly.
5 Current Below Normal
1989- Pump To Boom Head End Solenoid:
- Boom may not function correctly.
6 Current Above Normal
- 2001- Pump To Stick Head End Solenoid: Stick may not function correctly.
3 Current Above Normal: Voltage Above

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Normal
2001- Pump To Stick Head End Solenoid:
- Stick may not function correctly.
5 Current Below Normal
2001- Pump To Stick Head End Solenoid:
- Stick may not function correctly.
6 Current Above Normal
2664- Boom Float Up Solenoid: Voltage Above
- Float will be inoperable.
3 Normal
2664- Boom Float Up Solenoid: Current Below
- Float will be inoperable.
5 Normal
2664- Boom Float Up Solenoid: Current Above
- Float will be inoperable.
6 Normal
2664- Boom Float Up Solenoid: Failure Mode
- Float will be inoperable.
11 Not Identifiable
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
3 Voltage Above Normal function correctly.
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
5 Current Below Normal function correctly.
2855- Main Hydraulic Pump #1 Solenoid: Main hydraulic pump #1 may not
-
6 Current Above Normal function correctly.
Main Hydraulic Pump #1 Solenoid:
2855- Main hydraulic pump #1 may not
- Mechanical System Not Responding
7 function correctly.
Properly
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
3 Voltage Above Normal function correctly.
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
5 Current Below Normal function correctly.
2856- Main Hydraulic Pump #2 Solenoid: Main hydraulic pump #2 may not
-
6 Current Above Normal function correctly.
Main Hydraulic Pump #2 Solenoid:
2856- Main hydraulic pump #2 may not
- Mechanical System Not Responding
7 function correctly.
Properly
3633– Swing Priority Solenoid : Voltage Above Machine swing function will be
-
3 Normal limited.
3633– Swing Priority Solenoid : Current Below Machine swing function will be
-
5 Normal limited.
3633– Swing Priority Solenoid : Current Above Machine swing function will be
-
6 Normal limited.

Solenoids are used to shutoff, release, distribute, or mix fluids on the machine. Generally,
multiple solenoids are located together on a manifold. The solenoid converts electrical energy
into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to
hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is
energized.

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Illustration 1 g06343653
Machine ECM J1, J2, and BCM solenoid connections

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Illustration 2 g06328446
Engine Cooling Fan Connections

The preceding diagram is a simplified schematic of the machine ECM 1 solenoid connections.
The schematic is electrically correct. However, not all the possible harness connectors are
shown. Refer to the latest revision of the Electrical Schematic to view the entire circuitry of the
machine.

Machine ECM 2
The following is a list of Diagnostic Trouble Codes (DTCs) that are associated with the solenoid
valves of the machine.

Table 2

Machine ECM 2 (MID 432 - CDL 145)

J1939 CDL Diagnostic Trouble Code Description System Response
Swing Brake Solenoid: Voltage Above Machine swing function will be
- 374-3
Normal inoperable.
Swing Brake Solenoid: Current Below Machine swing function will be
- 374-5
Normal inoperable.
Swing Brake Solenoid: Current Above Machine swing function will be
- 374-6
Normal inoperable.
374- Swing Brake Solenoid: Failure Mode Not Machine swing function will be
-
11 Indefinable inoperable.
1197- Blade Lower Solenoid: Voltage Above The blade may not function
-
3 Normal correctly.
1197- Blade Lower Solenoid: Current Below The blade may not function
-
5 Normal correctly.
1197- Blade Lower Solenoid: Current Above The blade may not function
-
6 Normal correctly.

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1198- Blade Raise Solenoid: Voltage Above The blade may not function
-
3 Normal correctly.
1198- Blade Raise Solenoid: Current Below The blade may not function
-
5 Normal correctly.
1198- Blade Raise Solenoid: Current Above The blade may not function
-
6 Normal correctly.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1593- Attachment Valve #1 Extend Pressure Attachment valve #1 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1594- Attachment Valve #2 Extend Pressure Attachment valve #2 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
5 Solenoid: Current Below Normal function will be inoperable.
1595- Attachment Valve #3 Extend Pressure Attachment valve #3 extend
-
6 Solenoid: Current Above Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1596- Attachment Valve #1 Retract Pressure Attachment valve #1 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1597- Attachment Valve #2 Retract Pressure Attachment valve #2 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
3 Solenoid: Voltage Above Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
5 Solenoid: Current Below Normal function will be inoperable.
1598- Attachment Valve #3 Retract Pressure Attachment valve #3 retract
-
6 Solenoid: Current Above Normal function will be inoperable.
1665- Variable Relief Valve #1 Pressure Variable relief valve #1 will be
-
3 Solenoid: Voltage Above Normal inoperable.

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1665- Variable Relief Valve #1 Pressure Variable relief valve #1 will be

-
5 Solenoid: Current Below Normal inoperable.
1665- Variable Relief Valve #1 Pressure Variable relief valve #1 will be
-
6 Solenoid: Current Above Normal inoperable.
1666- Variable Relief Valve #2 Pressure Variable relief valve #2 will be
-
3 Solenoid: Voltage Above Normal inoperable.
1666- Variable Relief Valve #2 Pressure Variable relief valve #2 will be
-
5 Solenoid: Current Below Normal inoperable.
1666- Variable Relief Valve #2 Pressure Variable relief valve #2 will be
-
6 Solenoid: Current Above Normal inoperable.
2665- Boom Float Down Solenoid: Voltage Boom float down function will be
-
3 Above Normal inoperable.
2665- Boom Float Down Solenoid: Current Boom float down function will be
-
5 Below Normal inoperable.
2665- Boom Float Down Solenoid: Current Boom float down function will be
-
6 Above Normal inoperable.
4751- Quick Coupler Solenoid #1: Voltage Above Quick coupler function will be
-
3 Normal inoperable.
4751- Quick Coupler Solenoid #1: Current Below Quick coupler function will be
-
5 Normal inoperable.
4751- Quick Coupler Solenoid #1: Current Above Quick coupler function will be
-
6 Normal inoperable.
4752- Quick Coupler Solenoid #2: Voltage Above Quick coupler function will be
-
3 Normal inoperable.
4752- Quick Coupler Solenoid #2: Current Below Quick coupler function will be
-
5 Normal inoperable.
4752- Quick Coupler Solenoid #2: Current Above Quick coupler function will be
-
6 Normal inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will
-
3 Voltage Above Normal be inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will
-
5 Current Below Normal be inoperable.
5251- Variable Angle Boom Extend Solenoid: Variable angle boom extend will
-
6 Current Above Normal be inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will
-
3 Voltage Above Normal be inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will
-
5 Current Below Normal be inoperable.
5252- Variable Angle Boom Retract Solenoid: Variable angle boom retract will
-
6 Current Above Normal be inoperable.
5331- Stick Unload Solenoid: Voltage Above Stick unload function will be
-
3 Normal inoperable.
5331- Stick Unload Solenoid: Current Below Stick unload function will be
-
5 Normal inoperable.

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5331- Stick Unload Solenoid: Current Above Stick unload function will be
-
6 Normal inoperable.

The solenoid is used to shutoff, release, distribute, or mix fluids on the machine. Generally,
multiple solenoids are located together on a manifold. The solenoid converts electrical energy
into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to
hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is
energized.

Illustration 3 g06478047
Machine ECM 2 solenoid connections

The preceding diagram is a simplified schematic of the machine ECM 2 connections. The
schematic is electrically correct. However, not all the possible harness connectors are shown.
Refer to the latest revision of Electrical Schematic for the complete schematic.

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Diagnostic Trouble Code Procedure

Table 3
Required Tools
Tool Part Number Description Qty
237-5130 Digital Multimeter Group 1
8T-3224 Needle Tip Group 1
T1
7X-1710 Multimeter Probe Group 1
8T-8726 Cable Assembly (Three Pin) (3-Pin Breakout) 1
JERD2129 Cat® Electronic Technician (ET) 1
T2 Windows-based PC 1
538-5051 Communication Adapter Gp 1
T3 6V-4148 Connector Repair Kit (Sure Seal) 1
T4 190-8900 Connector Field Repair Kit (Deutsch) 1
T5 175-3700 Connector Repair Kit Deutsch DT 1

Prior to beginning this procedure, inspect the harness connectors that are involved in this circuit.
Poor connections can often be the cause of a problem in an electrical circuit. Verify that all
connections in the circuit are clean, secure, and in good condition. Check the wiring harness for
pinch points or abrasions. Look for and repair areas that indicate wires are exposed. If a problem
with a connection is found, correct the problem and verify that the diagnostic code is active
before performing a troubleshooting procedure.

1. Identify the active FMI code associated with the components.

2. Determine which code is present and use the list below to determine which procedure to
follow.

FMI 3 diagnostic code, proceed to "FMI 3".

FMI 5 diagnostic code, proceed to "FMI 5".

FMI 6 diagnostic code, proceed to "FMI 6".

FMI 7 diagnostic code, proceed to "FMI 7".

FMI 11 diagnostic code, proceed to "FMI 11".

FMI 3
Table 4
Check The Machine Harness For A Short
Troubleshooting Test Steps Values Results

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Result: All resistance readings are greater

than 5K Ω.

Proceed to "Check If The Diagnostic Code

1. The start switch and the Remains" Table 5.
disconnect switch remain in the
OFF position. Result: One or more readings are less than 5
Ω.
2. Disconnect the harness
connector from the solenoid. Each Repair: A short exists between the signal
reading is contact and the circuit with the low resistance.
3. Disconnect the ECM machine greater than Repair or replace the machine harness.
harness connectors. 5K Ω.
Note: A resistance that is greater than 5 Ω but
4. Measure the resistance less than 5K Ω would indicate a loose
between the solenoid signal connection or a corroded connection in the
contact and all the contacts that circuit. A resistance measurement that is
are used in the ECM. greater than 5K Ω would indicate an open in
the circuit.

Proceed to "Check If The Diagnostic Code

Remains" Table 5.

Table 5
Check If The Diagnostic Code Remains
Troubleshooting Test
Values Results
Steps
Result: The diagnostic code does not exist
currently. The initial diagnostic code may have
been caused by poor electrical connection or
1. Reconnect all harness
short at one of the harness connections.
connectors. Return machine
Resume machine operation.
to normal operating
condition.
STOP.
2. Turn the start switch and
Result: The diagnostic trouble code has not
the disconnect switch ON.
been corrected. If the diagnostic code has not
The diagnostic
been corrected after performing the procedure
3. Clear all diagnostic code is no
a second time, the ECM may require
codes. longer
replacement.
present.
4. Operate the machine.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
5. Stop the machine and
possible consultation with Caterpillar. This
engage the safety.
consultation may effect repair time.
6. Check if the diagnostic
Follow the steps in Troubleshooting ECM -
code is active.
Replace if the ECM needs to be replaced.

STOP.

FMI 5

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Table 6

Check The Solenoid

Troubleshooting Test Steps Values Results
Result: The harness is correct.
The FMI 5 diagnostic code
1. Turn the start switch and the
changes to an FMI 6 when the
disconnect switch OFF.
jumper wire is installed. The
solenoid has failed.
2. Disconnect the solenoid from
the machine harness.
Repair: Replace the solenoid.
The FMI 5 diagnostic
3. At the harness connector for code changes to an
Proceed to "Check If The
the solenoid, install a jumper FMI 6 after the jumper
Diagnostic Code Remains" Table
wire between contact 1 and wire is installed.
8.
contact 2.
Result: The diagnostic code
4. Turn the start switch and the
remains active.
disconnect switch ON. Do not
start the engine.
Proceed to "Check The Harness
For An Open" Table 7.

Table 7
Check The Harness For An Open
Troubleshooting Test Steps Values Results
Result: The reading is less than 5 Ω. The
harness is correct.
1. Turn the start switch and the
disconnect switch OFF.
Proceed to "Check If The Diagnostic Code
Remains" Table 8.
2. Disconnect the harness
connectors from the ECM.
Result: The reading is greater than 5K Ω.
The open is in the signal circuit or the return
3. The jumper wire remains
circuit.
installed.
Each
reading is Repair: Repair or replace the machine
4. At the machine harness
less than 5 harness.
connector for the ECM, measure
Ω.
the resistance between the signal
Note: A resistance that is greater than 5 Ω
circuit and return circuit.
but less than 5K Ω would indicate a loose
connection or a corroded connection in the
Note: For solenoids that return to
circuit. A resistance measurement that is
ground, measure the resistance
greater than 5K Ω would indicate an open in
between the signal circuit at the
the circuit.
ECM harness connector and frame
ground.
Proceed to "Check If The Diagnostic Code
Remains" Table 8.

Table 8
Check If The Diagnostic Code Remains
Troubleshooting Test Values Results

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Steps
Result: The diagnostic code does not exist
currently. The initial diagnostic code may have
been caused by poor electrical connection or
1. Reconnect all harness
short at one of the harness connections.
connectors. Return machine
Resume machine operation.
to normal operating
condition.
STOP.
2. Turn the start switch and
Result: The diagnostic trouble code has not
the disconnect switch ON.
been corrected. If the diagnostic code has not
The diagnostic
been corrected after performing the procedure
3. Clear all diagnostic code is no
a second time, the ECM may require
codes. longer
replacement.
present.
4. Operate the machine.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
5. Stop the machine and
possible consultation with Caterpillar. This
engage the safety.
consultation may effect repair time.
6. Check if the diagnostic
Follow the steps in Troubleshooting ECM -
code is active.
Replace if the ECM needs to be replaced.

STOP.

FMI 6
Table 9
Check The Solenoid
Troubleshooting Test Steps Values Results
Result: The circuit is
correct. The solenoid has
failed.
1. Turn the start switch and the
disconnect switch OFF. Repair: Repeat the test.
Verify the solenoid failure.
2. Disconnect the solenoid from Replace the solenoid.
the machine harness.
The FMI 6 changes to an
Proceed to "Check If The
FMI 5 after the solenoid is
3. Turn the start switch and the Diagnostic Code Remains"
disconnected.
disconnect switch ON. Do not Table 11.
start the engine.
Result: The diagnostic
4. Observe the status of the code remains active.
diagnostic code.
Proceed to "Check Machine
Harness For A Short To
Ground" Table 10.

Table 10
Check Machine Harness For A Short To Ground
Troubleshooting Test Steps Values Results
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Result: Machine harness correct.

Proceed to "Check If The Diagnostic Code

Remains" Table 11.

1. The machine harness remains Result: One or more of the resistance

disconnected from the solenoid. measurements are less than 5 Ω. A short
circuit exists in the machine harness.
2. Turn the start switch and the
disconnect switch OFF. Repair: A short circuit exists between the
Each
signal wire and the circuit with the low
reading is
3. Disconnect the harness resistance. Repair or replace the machine
greater
connectors from the ECM. harness.
than 5K Ω.
4. At the harness connector for Note: A resistance that is greater than 5 Ω but
the ECM, measure the resistance less than 5K Ω would indicate a loose
between the solenoid signal connection or a corroded connection in the
contact and all ground contacts. circuit. A resistance measurement that is
greater than 5K Ω would indicate an open in
the circuit.

Proceed to "Check If The Diagnostic Code

Remains" Table 11.

Table 11
Check If The Diagnostic Code Remains
Troubleshooting Test
Values Results
Steps
Result: The diagnostic code does not exist
currently. The initial diagnostic code may have
been caused by poor electrical connection or
1. Reconnect all harness
short at one of the harness connections.
connectors. Return machine
Resume machine operation.
to normal operating
condition.
STOP.
2. Turn the start switch and
Result: The diagnostic trouble code has not
the disconnect switch ON.
been corrected. If the diagnostic code has not
The diagnostic
been corrected after performing the procedure
3. Clear all diagnostic code is no
a second time, the ECM may require
codes. longer
replacement.
present.
4. Operate the machine.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
5. Stop the machine and
possible consultation with Caterpillar. This
engage the safety.
consultation may effect repair time.
6. Check if the diagnostic
Follow the steps in Troubleshooting ECM -
code is active.
Replace if the ECM needs to be replaced.

STOP.

FMI 7
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Table 12
Check For Diagnostic Codes Related To Solenoids
Troubleshooting Test Steps Values Results
Result: There are NO-related diagnostic codes
that are associated with failures of the
solenoids.
Proceed to "Check For Diagnostic Codes
Related To Pressure Sensors" Table 13.
1. Check for diagnostic
The solenoids
codes of that are related to
are working Result: There are diagnostic codes that are
solenoid failures.
properly. related to failures of solenoids. Exit this
procedure and perform the diagnostic
procedures for the diagnostic codes that are
listed.

STOP

Table 13
Check For Diagnostic Codes Related To Pressure Sensors
Troubleshooting Test Steps Values Results
Result: There are NO-related diagnostic
codes that are associated with failures of
pressure sensors.
Proceed to "Check If The Diagnostic Code
Remains" Table 14.
1. Check for diagnostic The pressure
codes that are related to sensors are
Result: There are diagnostic codes that are
pressure sensor failures working
related to failures of pressure sensors. Exit this
properly.
procedure and perform the diagnostic
procedures for the diagnostic codes that are
listed.

STOP

Table 14

Check If The Diagnostic Code Remains

Troubleshooting Test
Steps Values Results
1. Turn the start switch Result: The diagnostic code does not exist at this
and disconnect switch The code for time. The initial diagnostic code may have been
ON. involved caused by poor electrical connection or short at
solenoid is NO one of the harness connections. Resume machine
2. Clear all diagnostic longer present. operation.
codes. STOP

3. Operate the Result: The diagnostic trouble code has not been
machine. corrected. If the diagnostic code has not been
corrected after performing the procedure a second
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4. Stop the machine time, the ECM may require replacement.

and engage the safety
lock lever. Prior to replacing the ECM, contact the Technical
Communication at your dealership for possible
5. Check if diagnostic consultation with Caterpillar. This consultation may
code for the solenoid greatly reduce repair time.
is active.
Refer to Troubleshooting ECM - Replace if the
ECM needs to be replaced.

STOP

FMI 11
Table 15

Check The Solenoid

Troubleshooting Test Steps Values Results
1. Turn the start switch and the
Result: The circuit is correct.
disconnect switch OFF.
The solenoid has failed.
2. Disconnect the solenoid from the
Repair: Replace the
machine harness.
solenoid.
3. Place a jumper wire between
After replacement of the
contact 1 and contact 2, at the The code changes to
solenoid, confirm that the
harness connector for the solenoid. FMI 6 after the jumper
diagnostic code is not active.
wire is installed.
4. Turn the start switch and the
Result: The diagnostic code
disconnect switch ON. Do not start the
remains active.
engine.
Proceed to "Check The
5. As the jumper is removed and
Machine Harness For An
connected to the contacts, observe
Open" Table 16.
any code change.

Table 16
Check The Machine Harness For An Open
Troubleshooting Test Steps Values Results
1. Turn the start switch and the All readings Result: All resistance less than 5K Ω.
disconnect switch OFF. are less
than 5K Ω. Result: The reading is greater than 5 Ω. The
2. Disconnect the harness circuit is open in the machine harness.
connectors from the ECM (or
switch panel). Repair: The open is in the wire for the
solenoid signal or the return wire for the
3. The jumper wire remains solenoid. Repair or replace the machine
installed. harness.

4. At the machine harness Note: A resistance that is greater than 5 Ω but

connector for the ECM, less than 5K Ω would indicate a loose
measure the resistance at the connection or a corroded connection in the
ECM contacts for the solenoid. circuit. A resistance measurement that is
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greater than 5K Ω would indicate an open in

the circuit.

Proceed to "Check If The Diagnostic Code

Remains" Table 17.

Table 17
Check If The Diagnostic Code Remains
Troubleshooting Test
Values Results
Steps
Result: The diagnostic code does not exist at
this time. The initial diagnostic code may have
been caused by poor electrical connection or
1. Reconnect all harness
short at one of the harness connections.
connectors. Return machine
Resume machine operation.
to normal operating
condition.
STOP.
2. Turn the start switch and
Result: The diagnostic trouble code has not
the disconnect switch ON.
been corrected. If the diagnostic code has not
The diagnostic
been corrected after performing the procedure
3. Clear all diagnostic code is no
a second time, the ECM may require
codes. longer
replacement.
present.
4. Operate the machine.
Prior to replacing the ECM, always contact the
Technical Communicator at your dealership for
5. Stop the machine and
possible consultation with Caterpillar. This
engage the safety lock lever.
consultation may effect repair time.
6. Check if the diagnostic
Follow the steps in Troubleshooting ECM -
code is active.
Replace if the ECM needs to be replaced.

STOP.

PSP-000ADC9C
2024/06/21
15:23:24-04:00
i06952874
© 2024 Caterpillar Inc.

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