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GESTRA Steam Systems: UNA 23, UNA 25, UNA 26 UNA 23 UNA 25 UNA 26

Condensate trap

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Sameer Malik
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Il 0% ha trovato utile questo documento (0 voti)
165 visualizzazioni4 pagine

GESTRA Steam Systems: UNA 23, UNA 25, UNA 26 UNA 23 UNA 25 UNA 26

Condensate trap

Caricato da

Sameer Malik
Copyright
© All Rights Reserved
Per noi i diritti sui contenuti sono una cosa seria. Se sospetti che questo contenuto sia tuo, rivendicalo qui.
Formati disponibili
Scarica in formato PDF, TXT o leggi online su Scribd

Issue Date: 10/06

GESTRA Steam Systems Product Range A1

Steam Traps UNA 23


UNA 23, UNA 25, UNA 26 UNA 25
UNA 26

Description
Ball float traps with rolling ball valve and Duplex control
(thermostatic bellows for auto­matic air-venting) for drain-
ing large conden­­sate flowrates from steam systems.
With Simplex control (without bellows) and hand vent
valve for the discharge of cold con­densate or distillates
and for draining super­heated steam, gas or compressed-
air lines.
UNA 2...h for horizontal lines
UNA 2...v for vertical lines.
Body with flanged cover. After removing the cover the
control unit is easily accessible with­out removing the
trap from the line.
On request: UNA 23 h, UNA 25 h, UNA 26 h (horizontal)
Float lifting lever for horizontal installation
Sightglass cover (only for UNA 23, PN 16)
Hand vent valve for traps with Duplex control.

Pressure / Temperature Rating


UNA 26 UNA 26
UNA 23 UNA 25
PN 40 PN 40
PN 16 PN 40
DN 15-25 DN 40/50
GG-25 GGG-40.3
C 22.8 GS-C25
Max. service
pressure PMA
[barg] 16 13 38 32 25 40 32 21 33 26 21
[psig] 232 189 550 465 360 580 464 305 479 377 305
Max. tempera-
ture TMA
[°C] 120 300 120 250 350 120 250 400 120 250 400
UNA 23 v, UNA 25 v, UNA 26 v (vertical)
[°F] 248 572 248 482 662 248 482 752 248 482 752
for vertical installation
Max. differen-
tial pressure
ΔPMX 13
32
(inlet pressure (8, 4,
(22, 13, 8, 4, or 2)
minus outlet or 2)
pressure)
[barg]
Max. tempera-
ture for design 240 °C
with sight­- (464 °F)
glass cover*)
*) Please note: pH values above 9 and temperatures exceeding
200 °C (392 °F) may reduce the life of the sightglass.

Connections
■ UNA 23 h and UNA 23 v
Flanges to EN 1092-2, form B Control unit Simplex Control unit Duplex
■ UNA 25 h and UNA 25 v (without thermostatic bellows) (with thermostatic bellows for automatic air-venting)
Flanges to DIN 2545, form C
■ UNA 26 h and 26 v
Flanges to DIN 2545, form C
■ UNA 26 h
Flanges to ASME B 16.5 150 RF or 300 RF
Socket-weld ends
Butt-weld ends
Screwed sockets to BSP or NPT

The products meet the requirement of the EC Pressure


Equipment Directive (PED) No. 97/23. DN 40/50 with CE
marking. DN 15-25 is excluded from the scope of the PED
and not entitled to bear the marking. Float lifting lever Hand vent valve
(on request) (standard for Simplex design)
Dimensions and Weights UNA 23 h, UNA 25 h, UNA 26 h

with closed cover with sightglass cover (only UNA 23, PN 16)

*) Space required for


opening trap
DN 15 – 25 ≈ 130
DN 40 u. 50 ≈ 200

Butt-weld ends (UNA 26 h) Socket-weld ends (UNA 26 h) Screwed sockets (UNA 26 h)

[mm] 15 20 25 40 50
Nominal sizes DN
[inch] ½ ¾ 1 1½ 2
Overall length [mm] all types flanged to DIN L 1) 150 150 160 230 230
flanged to ASME L 2) 210 210 230 320 320
Butt-weld ends L 3) 200 200 200 230 230
UNA 26 h
Socket-weld ends L 200 200 200 230 230
Screwed sockets L 200 200 200 255 255
Dimensions [mm] L1 94 94 94 154 154
B 187 192 197 294 302
B1 232 237 242 341 349
H 184 184 184 318 318
H1 126 126 126 219 219
H2 58 58 58 99 99
Socket-weld end D2 35 40 45 62 73
D1 22 27.5 34.3 49 61.5
b 10 13 13 13 16
UNA 26 h
Butt-weld ends d2 3) 22 28 34 54 67
d1 17 22 28.5 43 54
for pipe 21.3 x 2 26.9 x 2.3 33.7 x 2.6 48.3 x 2.6 60.3 x 3.2
Weight with closed cover 9 9.5 10 29 30
UNA 23 h [kg] with sightglass cover 11 11.5 12 34.5 35.5
Weight UNA 25 h, UNA 26 h [kg] 9.5 10 10.5 30 31
1) Face-to-face dimensions to DIN EN 26554 (ISO 6554) series 1
2) Face-to-face dimensions to DIN EN 26554 (ISO 6554) series 3
3) Butt-weld ends to DIN EN 12627-R1, weld joint geometry to DIN 2559, code number 22

Flange dimensions in [mm] to DIN 2545/EN 1092-2 DN 15 20 25 40 50


D 95 105 115 150 165
b 14 16 16 18 20
UNA 23 h and v b 16 18 18 18 20
UNA 25/26 h and v k 65 75 85 110 125
g 45 58 68 88 102
l 14 14 14 18 18
Number of bolts 4 4 4 4 4
Dimensions and Weights UNA 23 v, UNA 25 v, UNA 26 v
with closed cover with sightglass cover (only UNA 23, PN 16)

[mm] 15 20 25 40 50
Nominal sizes DN
[inch] ½ ¾ 1 1½ 2
Overall lengths in [mm] with flanges to DIN L 1) 150 150 160 230 230
Dimensions in [mm] L1 184 184 184 318 318
B 267 272 227 403 411
B1 310 315 320 451 459
E 18 18 13 42 42
G 94 94 94 154 154
Weight with closed cover 8.5 9 10 30 31
UNA 23 v [kg] with sightglass cover 10.5 11 12 35.5 36.5
Weight UNA 25 v, UNA 26 v [kg] 9 9.5 10.5 31 32
1) Face-to-face dimensions to DIN EN 26554 (ISO 6554), series 1

New DIN designation Old DIN designation ASTM


Materials equivalent 4)
Short designation Number Short designation Number
Body UNA 23 EN-GJL-250 EN-JL 1040 GG-25 0.6025 A 126 Cl.B
UNA 25 EN-GJS-400-18-LT EN-JS 1025 GGG-40.3 0.7043 FGS 370-17
UNA 26 h DN 15-25 C 22.8 1.0460 A 105
UNA 26 h DN 40 + 50 GP 240 GH 1.0619 GS-C 25 1.0619 A 216 WCB
UNA 26 v GP 240 GH 1.0619 GS-C 25 1.0619 A 216 WCB
Cover UNA 23 EN-GJL-250 EN-JL 1040 GG-25 0.0625 A 126 Cl.B
UNA 25 EN-GJS-400-18-LT EN-JS 1025 GGG-40.3 0.7043 FGS 370-17
UNA 26 GP 240 GH 1.0619 GS-C 25 1.0619 A 216 WCB
Bolts DN 15-25 (h) 24 CrMo 5 1.7258 A 193 B 16
DN 15-25 (v) 21 CrMoV 57 1.7709 A 193 B 16
UNA 23 DN 40 + 50 5.6-2
UNA 25, 26 DN 40 + 50 21 CrMoV 57 1.7709 A 193 B 16
Nuts DN 15-25 (v) 24 CrMo 5 1.7258 A 193 B 16
UNA 23 DN 40 + 50 5.2
UNA 25, 26 DN 40 + 50 24 CrMo 5 1.7258 A 193 B 16
Seat X 8CrNiS 18-9 1.4305 AISI 303
Ball valve X 6CrNiMoTi 17-12-2 1.4571 AISI 316 Ti
Ball float X 6CrNiMoTi 17-12-2 1.4571 AISI 316 Ti
Bellows X 6CrNiTi 18-10 1.4541 A 182 F 321
Other internals X 6CrNi 18-10 1.4301 A 182 F 304

Body and Graphite-CrNi


seat gasket
4) Physical and chemical properties comply with DIN grade. ASTM nearest equivalent grade is stated for guidance only.
Steam Traps [lb/h] [kg/h] Orifice 32
20 000 AO 1313
Orifice
UNA 23, UNA 25, UNA 26 Orifice
AO 4 4
15 000 7000
6000
)O2
10 000 5000 ½ + 2"
m (1 3
4000 50 m O1
0+ )O4 2")
8000 DN 4 2" +
½+ (1½ 2
Capacity Chart 3000 m (1 0m
m O2
6000 + 50 m ") O
8
+5 + 2")
2 0
The chart shows the maximum capacities of hot conden­ DN 40 ½+ N4 (1½ 32
5000 m (1 D
0m
m ") O
sate for the range of orifices and sizes available for the 2000 50 m +5 +2
40 + N4
0 1½
float-controlled traps. The cold water capacities are: 4000 DN D m(
0m
Capacity of hot condensate multiplied by factor F. +5
3000 40
DN
O2
The capacities are dependent on the differ­en­tial pres- 1")
sure (working pressure). The differ­ential pressure is ( ½–
2000 1000 mm 13
5
the difference between inlet and outlet pressures and –2 ") O
800 15 –1
depends among other things on the run of the pipe- DN O4 m(
½
22
") 5m ") O
line. If the conden­sate downstream of the trap is lifted, 600 –1 –2 –1
m(
½
N 15 m (½ 2
the dif­­ferential pressure is re­duced by approximately m D
25
m )O3
500 25 8 5– – 1"
1 bar for 7 m (or 2 psi for 3 feet) in lift. 1000 1 5– ") O DN
1 m ( ½
DN –1 25 m
QC [kg/h] ≈ QH [kg/h] x F

400 m(
½
The maximum admissible differential pressure is depend­ent 800 15 –
5m DN
–2
on the cross-sectional area of the orifice and the density 300 15
600 DN
of the fluid to be discharged.
500
The standard designs of the traps are available for the 200
following maximum differential pressures: 400 O = Orifice
UNA 23: up to 2, 4, 8 or 13 bar. 300
UNA 25/26: up to 2, 4, 8, 13, 22 or 32 bar.
200 100
DN 15 – 25 mm (½" – 1") 0.1 0.2 0.3 0.4 0.6 0.8 1 2 3 4 6 8 10 20 32 bar
Orifice kvs-value ∅ of bore
[m3/h] [mm] 1 2 3 4 6 8 10 20 30 40 60 80 100 200 300 465 psi
Differential pressure ∆PMX
Orifice 2 1.5 8
Orifice 4 0.9 6 Factor F = 1 1.1 1.18 1.2 1.3 1.4 1.48 1.53

Orifice 8 0.58 4.8 Spare Parts


Orifice 13 0.44 4.1 Item Ref. no.
Designation
Orifice 22 0.38 3.5 no. DN 15-25 DN 40 + 50
Orifice 32 0.31 3 M Seat gasket *) DN 15-25: 18.5 x 35 x 1, DN 40 + 50: 27 x 40 x 1 560 489 560 490
Control unit Simplex including seat gasket M two socket-head
DN 40 + 50 mm (1½" + 2") C screws K and cover gasket D, without seat
560 079 560 094
Orifice 2 6 15
G Control unit Duplex up to 13 barg (185 psig), otherwise as above 560 080 560 095
Orifice 4 4.1 12.5 G Control unit Duplex above 13 barg (185 psig), otherwise as above 560 081 560 096
Orifice 8 3.2 10 D Cover gasket *) 560 491 560 492
Orifice 13 2.1 8.5 Orifice 32 560 045 560 051
Orifice 22 1.5 7 Orifice 22 560 044 560 050

Orifice 32 1.1 6.5 Seat including gasket M and Orifice 13 560 043 560 049
L two socket-head screws K Orifice 8 560 042 560 048
When ordering please state: Orifice 4 560 041 560 047
Inlet pressure, outlet pressure, quantity of con­­densate to Orifice 2 560 040 560 046
be discharged, design, size and desired orifice, position
of trap and details of application. *) Kit consisting of 20 items
The following test certificates can be issued on request,
at extra cost:
In accordance with EN 10204-2.2 for UNA 23. For UNA 25
and UNA 26 also 3.1A, 3.1B and 3.1C.
All inspection requirements have to be stated with the
order. After supply of the equipment certification cannot
be established. For test and inspection charges please
consult us.

Supply in accordance with our general terms Control unit Duplex G Control unit Simplex C
of business. (without seat) (without seat) L D M C/G

GESTRA AG
P. O. Box 10 54 60, D-28054 Bremen
Münchener Str. 77, D-28215 Bremen
Telephone +49 (0) 421 35 03 - 0, Fax +49 (0) 421 35 03-393
E-Mail [Link]@[Link], Internet [Link]

810486-03/1006cm · 1990 GESTRA AG · Bremen · Printed in Germany

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