Multi-Function Weighing Indicator

Performs many operations,

from batch weighing to
field bus networking applications.

…Clearly a Better Value

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★A&D’s new indicator, the AD-4402 is designed for batching
operations and can also be incorporated into systems using
Field Bus such as CC-Link, DeviceNet and PROFIBUS.
★AD-4402 has almost all the functions, user-friendly operating
procedures and software you need for your weighing system.

Hopper gate control is done Incorporates

by forecast control mode with Recipe and Mixing modes.
1msec-high speed response.

Select from 50+ functions for Meets Fieldbus requirements

each of the 11 Control Inputs by employing CC-Link,
and 11 Control Outputs. DeviceNet and PROFIBUS.

Features
●Large and easy to see blue Vacuum ●Stores 100 data for raw materials and 100
Fluorescent Display (VFD). data for recipe codes.
●Uses a ten key pad and function buttons ●RS-485 Serial Interface standard feature
that are designed for ease of operation and allows you to link up to 32 units to the
understanding. display and supports the Modbus function.
●The main display has a 7-digit VFD with ●The Monitor Function shows each
18mm tall characters. operating interface and provides a
●The subdisplay has 108, 5mm tall confirmation on the display.
characters and shows the values and error ●The compact body meets DIN
comments. requirements, while minimizing the depth
●Pre-programmed with multiple sequences of the indicator to135mm.
and functions for filling machines, simple ●With the proper optional interface, the
mixing machines and other applications. AD-4402 is compatible with CC-Link,
DeviceNet, PROFIBUS.
 Multi-Function Weighing Indicator
●Applications●
AD-4402 can be incorporated in various applications that
integrate complex systems, thereby facilitating a wide variety of
sequences, such as basic filling/discharge, recipe, mixing,
compensation and preliminary sequences.

Mixing System Control by AD-4402 Nozzle Control Application This output signal
controls the nozzle’s
•Direct Control up to 10 movement during
Ing. Ing. Ing. Ing. filling weighing, which
① ② ③ ④ Material Hoppers Nozzle down ➡ Supply start ➡ Dribble flow ends ➡ Nozzle up ➡ Judgement can protect liquid or
•Full, Medium, Dribble powder material from
Flow Filling Control contamination.
The nozzle movement
Filling Gate Control output signal for supply output signal can be
F1 / F3 used as a
F2 / F4
kg dust-separator
SH/FT
Nozzle down output signal movement signal.
ON

Mixer 1 2 3 4 5 6 7 8 9 0

F1 / F3

Mixing Fan F2 / F4
kg
SH/FT

Exhaust Gate
Recipe1
ON

1 2 3 4 5 6 7 8 9 0

Material 5 Up to 100 Recipe

200kg Material 10
50kg Combinations Bin-Gate Timer
Material 3
80kg At the judgement, if the supply is short,
Maximum 10 Material All the relay boards, field bus-interface the re-supply will work until the target
boards are optional. The necessary
Code Controlled software is built-in.
amount is supplied.

High Communication Overwriting and Memorizing

Standard
Capability RS-485 Setting Parameters via PC
AD-4402 parameters and function settings
RS-485
F1 / F3

F2 / F4
kg
can be memorized.
SH/FT

ON

Overwriting Settings
1 2 3 4 5 6 7 8 9 0

PLC Download

RS-485 Interface F1 / F3

F2 / F4
kg RS-485 Hardware Specs
• Network up to 32 Units SH/FT
or
RS-232C Windows 95/98/Me
• PLC, PC Direct Connection
ON

1 2 3 4 5 6 7 8 9 0 CPU:>300MHz
Pentium II
• Lower Control System Costs
Upload
Up to
32 Units Uploading Settings

Field Bus Network

★Expands your network
★Simple wiring between
PLC
Easy maintenance
modules in the system
★Easy signal upload and
download
★Lighter load on PLC Field Bus ( CC-Link
DeviceNet
PROFIBUS
)
kg kg

Weighing Instruments Measuring Instruments

Signals & Switches
Robot & NC Machines
 Here is why we recommend our
AD-4402 Multi-Function Weighing Indicator
for your weighing system.
★Sequential weighing mode ★Interactive messages
The sequential weighing mode directly outputs control Messages that assist current operations are shown
signals such as supply, discharge, preliminary-full- on the display and allow anyone to operate the
medium-dribble flow, recipe and mixing materials and AD-4402 without an instruction manual. Just follow
nozzle control without PLC. the interactive setting and operating procedures on
the display. Sometimes mistakes happen. When they
★Interface monitoring function do, a message is displayed so you can recognize the
Control I/O, RS-232C,-422,-485 I/F, Current Loop, A/D situation and take corrective steps.
converter, BCD output, Relay output, Parallel I/O,
Analog output, etc. can be monitored to see if they are ★Digital Span and Gravity Acceleration
working correctly. You can see each interface status Compensation
visually during operation without stopping the When you cannot use an actual calibration weight due
weighing system. to location, just input the load cell rated output voltage
for zero point and full capacity calibration. After
Interface Monitoring Function moving the calibrated weighing system, recalibrate it
Example: Control I/O by inputting the local gravity acceleration value.

★Calibrated A/D board

The A/D board is calibrated before shipment and
guaranteed to 1/500 accuracy. You can quickly
replace the A/D board if there is a malfunction.

★Safety check function

This function is used to stop the sequence when an
error or an emergency occurs. When the safety
function is used, an error code is displayed and an
error signal is output automatically to the PLC to stop
the system. Up to eight emergency overrides can be
Input Terminals A1 to A11 Status
installed.

Output Terminals B1 to B11 Status

Safety Check Function (Error Alarm Signal Output)
★11 Control Inputs/11 Control Outputs Trouble
System
Error signal automatically
50+ functions (such as Full Flow, Over, Under, occurs
stops
Discharge Bin, Net Display, etc.) for each of the 11
Control Inputs and 11 Control Outputs, depending on
the weighing system. Weighing
hopper Kinds of output signals
Signal output for
★Standard RS-485 full, medium and • Weighing sequence error
dribble flows. • Zero error
32 indicators can be hooked up to the PLC
• Alarm 1
(programmable logic controller), a PC (personal computer) • Alarm 2
or other equipment that supports Modbus.
This is useful for control commands input and Trouble
recalling/updating the code memory.
Falling
★Optional Field bus networking interface down
boards for CC-Link, DeviceNet or
F1 / F3

kg
F2 / F4

SH/FT

PROFIBUS
ON

Detection Error Occurs

1 2 3 4 5 6 7 8 9 0

To meet increasing requirements for networking with switches

field bus systems, there are three bus-interface options
(CC-Link, DeviceNet and PROFIBUS), which can be Install up to 8 emergency overrides
hooked up directly to the PLC units. More than two They can be aligned with any connector on the
indicators can be hooked up to the PLC at one time. Control I/O and OP-05.
On the main and subdisplays, a Vacuum Fluorescent Display was used for easy visual
recognition. Operation keys are arranged by function for easy setting and recalling the
contents. What’s more, there are messages for each setting and function and current status
on the subdisplay. Even without an instruction manual, you can handle many emergencies.

For speedy and

For harsh
timely operation,
environment-use
keys are larger
such as in moisture,
and functionally
water and dust
arranged.
environments,
the AD-4402 display
is IP-65 compliant.

Contents by Code and setting & status Alphanumeric input is available

messages are displayed on the using the setting input-keys.
subdisplay.

Display example
The AD-4402’s interactive, easy to see character arrangement and
graphics are very user-friendly.
●The main display has 18mm tall
characters and a 7-digit VFD for the
weight value displays.
●The code name, code number, total,
set-point, counts, bar graph and
judgment can be displayed on the
subdisplay.
●Displays calibration, current status (like
setting procedures), error, malfunction
and trouble-shooting messages.

Rear Panel Descriptions

There are many features, like selectable I/O control terminals, standard RS-485 I/F and
PLC field-bus networking interfaces such as CC-Link, DeviceNet and PROFIBUS.
①Load cell input 350Ω L/C up to 8 units
Optional interface boards
Replacement A/D board available
Accuracy guaranteed to 1/500
②3 Options slots – Up to 3 options
installed
③External control RS-485 standard, up
to 32 units controlled simultaneously
④Programmable Control I/O – Input 11
/Output 11 Top Row: DeviceNet, RS-232C and
⑤AC Power 85~250V (AD-4402 only) CC-Link
DC 24V (AD-4402D only) ① ② ③ ④ ⑤ Bottom Row: RS-422/485, Analog
output, and PROFIBUS
 Multi-Function Weighing Indicator
Physical Dimensions
（177/6.97"） Unit : mm/inches
192/7.56"
135/5.31"
20/0.79"

96/3.78"
185/7.28" ｰ0 /7.32" ｰ0
186 +1.1 +0.04

+0.03
ｰ0 /3.62" ｰ0
91/3.58"
Panel Cutout

92 +0.8
Specifications
Analog Input and A/D Conversion General
Input Sensitivity 0.3µV/d Power AD-4402 AC 85V~250V (50/60Hz)
Zero Adjustment Range 0mV~20mV AD-4402D DC 24V —15 +10
%
Load Cell Excitation DC 10V ± 5% 230mA, Remote Sensing Consumption Approximately 30VA
(Up to 8 load cells at 350Ω/load cell) Operating Temperature —5~+40ºC (23ºF~104ºF)
Zero Temperature Coefficient ± (0.2µV+8ppm of dead load)/ºC (typically) Operating Humidity Less than 85% RH (non-Condensing)
Span temperature Coefficient ± 8ppm/ºC of reading (typically) Physical Dimensions 192(W) ✕ 135(D) ✕ 96(H) mm
Non-Linearity 0.01% of full scale 7.56(W) ✕ 5.31(D) ✕ 3.78(H) inches
Input Noise Less than 0.6µVp-p With terminal posts:
Input Impedance 10MΩ or more 192(W) ✕ 177(D) ✕ 96(H) mm
A/D Conversion method Delta Sigma 7.56(W) ✕ 6.97(D) ✕ 3.78(H) inches
A/D Resolution 1,000,000 counts Panel Cutout Dimensions 186(W) ✕ 92(H) mm
Maximum display resolution 16,000 counts (This limitation can be 7.32(W) ✕ 3.62(H) inches
bypassed) Net Weight Approximately 1.8 kg / 4.0 lb
A/D Conversion rate 100 times/sec.
Options
Digital Section OP-01 Parallel BCD Output
Main Display Blue Fluorescent, 7-segment, 7-digit OP-02 Relay Output
Character Height: 18mm OP-03 RS-422/RS-485 I/O
Subdisplay Blue Fluorescent, 7-segment (54 digits) OP-04 RS-232C I/O
/5✕7 dots (54 digits) OP-05 Parallel I/O
Character Height: 5mm OP-07 Analog Output
Status Displays/Symbols 8 displays/10 symbols (5✕7 dots) OP-20 CC-Link Interface
OP-21 DeviceNet Interface
External Input/Output Section OP-22 PROFIBUS Interface
Control I/O Inputs 11/Outputs 11
Standard Serial I/F (Ch.1) RS-485 (Terminal)
Standard Serial I/F (Ch.2) Current loop (Terminal)

Specifications subject to change for improvement without notice.

…Clearly a Better Value

＊AD4402-ADCC-06-KO5-10b03