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Il 100% ha trovato utile questo documento (1 voto)
57 visualizzazioni61 paginePPR Cosmo
Pipe
Caricato da
Im ChinithCopyright
© All Rights Reserved
Per noi i diritti sui contenuti sono una cosa seria. Se sospetti che questo contenuto sia tuo, rivendicalo qui.
Formati disponibili
Scarica in formato PDF o leggi online su Scribd
Polypropylene Random (PP-R)
TR Piping System for
We 2 VOU LU re LCs Ce TTA Ree RL cee Sa ea
its founding in 1976. Through constant growth and product diversifcation, the company continues fo be the largest
es eas ee aan cas
Ce are a ue ieee es ee ee ea}
cof materils such 5 uPVO, polyethylene (PE1CO, PEGQ, LLDPE}, cross Inked polthyléne (PEX, random copolyrrer
em ee deeds cca
Ce ae nO Mae eo
Procuct range that now includes pre-Insulated pipes, reinforced thermoplastic pipes, specialized plumbing systems and
fabricaled UPVC and GAP manhole systems, i's state of the art engineering, design and too! room facies are fuly
Sc are Muka eee tote cet a)
Se ee eo hed else eR eS
CU ee a ee eee ecard
Soa eat Ate eR RR Me Ro ecu a cs
st
‘An ISO.9001 cettifed comipary, Cosmoplast has ts production facities based in Shariah, Abu Dhebi and Duta
Ce ear hele) a a terse deo
eee Mee ces
Colo) gW Chia a EM SEE)
PRODUCT RANGE INCLUDES:
(ean ob dae ts arate al
Pe oe et un unr Re
Ree ceca eng e cue une Read
Cee eta
DC Me Me Coe CO)
PSUS Gaia sits)
CCR at Mis eek ea eee eae a
alurinium composi} and cross inked po¥yettylene (PEX sysioms for waior and sanitary appications and uPVC high
et ek ee et een ek eg od
See ee eee te teers an toe ed
Gatie ued ned (nase An nae aaa Mi eeenest seeped xcul-as)
Me cameatarmamuenuulen Uaicaiecaetietet tice aac ie
Ee eee tee eee oreo ees eee cer)
eer
aun ase
Consists of high precsin nine cip pipes and landscape and lawn edging. This range also [Link] saline resistant valves,
ee eee
Gee eens Cuan Ga
eee Wei ou ue oe ee ee tee ar td
re ea ce ods
we a@ CONTENTS
Fields of Application 2
Features of Cosmoplast Polypropylene System 3
Mechanical & Thermal Properties of PPR Type 3 4
Pressure and Temperature 5
Regression Curve of PPR Type 3 6
Pipes Specifications
PN16 Plain PPR Pipes 7
PN20 Plain PPR Pipes 8
PN25 PPR / AL / PPR Stabi Pipes 9
PN25 PPR / AL / PE UV Resistant Pipes 10
PN20 PPR / PE UV Resistant Pipes aoscanseeseecessecasen sence an
PN20 PPR/ FG / PPR Faser Pipes ean cneestteneeeee ate 12
Longitudinal Exsansion 4
Clamping the Pipes e 16
Pressure Loss 7
Pressure Losses Tables
PN20 & PN25 at 20°C 18
PN20 & PN25 at 80°C 21
Composite Polypropylene Pipes 23
Pipe Dimensions 7 25
Effective Clamping Distonces 26
Expansion of PPR Composite Pipes 26
Fusion Welding Process 27
Welding Composite PPR / AL / PPR Stobi and
PPR / Al/ PE / UY Resistant pipes 28
Electro-fusion Welding Process 29
Handling, Storage and Transportation 30
Transport & Handling 5 se a 31
Product Range 32
PPR Pipes - 33
PPR Fittings 34
Chemical Resistance Table for Polpropylene - — 49
Pressure and Useful Equivalents 56
Piping System for Hydro-Sanitary Applications CosMoPLAsT POLYPROPYLENE PIPES & FITTINGS
With the expertise of manufacturing thermoplastic pipeline systems in the Gulf region for more thon two decades
Gexmoplast has now developed a complete ronge of Peypropylene PFA) pipes and figs for cold ond hot water
lstibution systems.
These pipes and
sontery applications
ings are suitable for potable water distribution sysiems in addition to a wide range of hydro-
The exceptional heat stobiliy of he polypropylene Random copolymer and its extraction resistance coupled with ease
of instalation make the PPR system from Cosmoplas!« reliable piping system for hot and cold water epplications
with a service life in excess of 50 years.
Cotmoplest polypropylene system is mado from PP-R granules supplied by the world’s renowned resin monulacturers.
These gronvles are pre-coloured end have excellent heat resstance, physicol ord chemicol properties to suit
opplications such as potable water distribution and heating systems.
Fields of Application:
The Polypropylene system from Cosmoplast can be sed for:
Hot end cold potable water piping networks in residential and commercial buildings. i.e. hospitals, hotels,
cffces, school buildings ete
Chilled water networks in oir conditioning systems, 08 an effective light woight and corrosion free substitute for
sieel pipes.
Transport of wide range of chemicals inthe industry.
Irrigation systems for gordens.
Piping networks fr rainwater utilization systems
Piping networks for swimming pool facies.
Compressed cir instollotions.
Cosmoplast Plumbing Systems FEATURES OF COSMOPLAST POLYPROPYLENE SYSTEM
+ Extended durability due to the high resistance to oggressive elaments.
* A Service life in excess of 50 years
+ Smooth and porosiy-free internal surface of both pipes and fitings thus resulting in a very low pressure loss ond
absence of Inerustation (reduction of section due to the limestone and scaling }
+ Non-toxic and physiologically harmless material.
oR
+ Resistance to wide range of chemicals, therefore no corrosion in service lines.
+ High impact strength.
+ Heat preservation and energy -soving ables. The heat conductivity of PP-R pipes ore much lesser than metals
and hence offer significantly lower levels of hoot loss for transporting fuids.
+ High ecoustic insulation agains fluid noise. The fuid flow and hydraulic shocks within the building create noise
which can be avoided by use of the noise obsorplion ability of PP-R materials,
fonce to bacterial altack thus enabling safe potable water distribution.
+ Ligh’ weight e0sy to hondle moierial compored to the metalic piping systems ( 1/9 of the steel specific gravity).
* Convenient and reliable installation methods. The PP-R pipes can even be insialled in suspended form under
Ceiling without problems of defection.
* _ Eosy interconnection over a complex network.
+ No perforation caused by electrical currents _—"
* Cost effective pipeline network.
* — Safe environment as PPR is a recyclable material,
‘The PP-R system from Cosmoplast - A safe, tough, easy and cost effective solution for hot and cold water
‘applications.
Piping System for Hydro-Sanitary Applications STANDARDS:
CCosmoplast PP-R system is producted according 10 the following Germon Standards
BN [Ding wie Sop Sor
DIN8077 Aarne Per: Dine
Toner Pon pe Trg Metow
DN 14962 Parone Px: Gili Covel Cones
Din era8 | Therese Ae: Fe Comectons ii
IN 4108 Sovrd halen in Big Contraco
DINGO7E | Nott Teaded loins Tesing Matods
DIN 2995 Te ke Fine wih Toda ali ar
ys 2706 Regulators fr the Weling ct Thermostatic Material
207 olin of Thermo Mtl bymeos of Hel Tol
MECHANICAL & THERMAL PROPERTIES OF PPR TYPE 3:
fo i Ean ts
Does of +25 olen "60 113 0.909
ee i905) fin ‘80 1133 055
Ha Ao din vee 1307216 o/iOrin 50.1128 0.20
MR 2305 gfOnn 's0 1153 1,30,
Nolame MVR 290/216 ——_em/0min so 18 038
‘Yield Stress: {5Omm/min) | MPa 150 527/142 6
Yield Eerion {Onis * 150 527/42 3
Tensile. Modshis econ) I Mis | WSOS2M/I+2 880
Indentation Hardness (132N/30s) N/m? 150 2039/1 47
‘Shere Herdnese D Be voli) | | DIN 53505 6
LN ro Soret DIN 53453 26
“Toughness ot orc Wit CON BAS a
‘tod Impoct +238°C Kft 8O180/C nt.
orc | N/m? | 160} 80AC 180,
ae 3c I Niet ‘BOTEO/C 8
trod Imapact +23°C Kn? (SOT BO/1A 30
orc | Ke SOTBO/1A 3
Buen sre I We iso1e0/14 18
eat Sofring YsV/A/S0 °c 150 306 12
Tenperire st/a/s0 * \80 308 °
Thermal Dinentanal Hor A *c Iso 75/142 ”
Sion HOF I % | worwe2 70
Longin) coelce’ of everson oe cae rev 0,15
Thera conduc 20°C [pat 184 Wink 024
Specie ot 20°C DINS26i2 ek. 20
‘diab colorimeter 0.007
Cosmoplast Plumbing Systems PRESSURE AND TEMPERATURE:
The following table shows the expected life span of Cosmoplost Polypropylene pipes and fitings ot various selected
pressures and temperatures.
Seer pam
i a i a
» 0 8 223
25 0 312
; ao 35
a Be as
2 = Zs 23
= 3 267
= at oy
i 3 a
i A a
= we
a us
© a rH
25 is2
a a
3 a
1 a
6 a a
8 ‘Dr
fa ios
nw — —
= os
= a
i 38
5 75
© e oa
= A
50 AD
: a2
5 41
6 10 35
5
Piping System for Hydro-Sanitary Applications REGRESSION CURVE OF PPR TYPE 3:
20 .
40
Tit
Tell
mH
2% st i+
- HL
3 TH r
a” im
4 * IH
5 it =
a \£ le I-74 S
DIAGRAM(1) |, |Z Tit N
= 10) y
2 | rN
S a0 %, =
z f
a
Zeoy iste
40 i
20+ os
ral oe
1108 rota
years [Link] SOyears
DURATION TIME (HOURS)
QUALITY CONTROL :
Cosmoplost PP-R systems are produced through a well laid {i
down process consisting of systematic inspections on incoming
row meteriale, process monitoring, tie! testing ond fincl
inspections
Furthermore Cosmoplastis« ISO 9001:2000 cortfied company
with 0 state of the at QC laboratory to conduct all required
tesis on the pipes and fitings inorder to ensure that they comply
with fe fesecih tical sendin which they are
manufacture
Cosmoplast Plumbing Systems PIPES SPECIFICATIONS :
‘Cosnoplas PPR pizes are marulacured eccoxding fe DIN 8077 and DIN 8078 and they ar proceed in eileen! pressure
tairgs ond compostions
PN16 Plain PPR pipes:
‘Material PPR BO
Presure Refrg » PNI6
‘SDR 74
‘Stondard DINBO77 / DIN8G78
Applicaton For heating systems, hot and cold water systems. Mainly fr demesfe applications,
s
ro or] org
ol a
20 Wa 0.163
| ey ] 180 ] 054
3 230 ais
|_| ms [on
50 36.2 1.029
— wea
75x 104 7 342 2307
roxas |e) a ieee
0x 15.2 0 Z 78 5.674 7
160x219 | ico 1182 0.800
“nominal Sse
Piping System for Hydro-Sanitary Applications moplast)
PN20 Plain PPR pipes:
Notral PPR8O
Pressure Rating: “FIN20
SOR 6
Sondard DINBO77 / DINGO78
Application Foc heating systems, hot ond cole wai systems in demestc, commercial ard industrial buildings
F
oo
Essxsssses
Cosmoplast Plumbing Systems PN25 PPR / AL / PPR Stabi Pipes:
Neier! PP 80 wth inlorgrcted aluminum layer.
Pressure Kaing : PN2S
SOR 5
Sandard DINGO77 / DINO78
Apglication soritary ord heating systems in domesic, commercial ond industrial buildings.
ors rT)
aim) shee)
20x34 2 aa 192
(ana a’? Sa
Sax34 2 34 212
tox? ie | 8 ne |
50x. #0 ua uz
axtos a 10s ao
754125 5 12s 500
0150 ‘0 in) wo |
Nox i864 io ies na
ee
Piping System for Hydro-Sanitary Applications PN25 PPR / AL / PE UV Re
Motericl
Pressure Rating
SOR
Stendard
Application
istant Pipes:
PPR 80 with Intergrated oluminun layer ard exemal Polyehylone layer
PN25
5
DIN8O77 / DINO78
for ecemel exposed dolore fo acter ord heating sytem donee, comer nd na
buileinge.
~* mi
Kid ma
20%3.4
25x42
32x54
10x67
20x84
63105
752125
*Nomielsae
ry ‘aR OME
co) I | U3
20 4 0.197
2 42 026
22 54 0.59
0 67 0.556
30 7 0.866
2 105 1.395
75 125 1.963
Cosmoplast Plumbing Systems PN20 PPR / PE UV Resistant Pipes:
Motel FPR 80 with external Polyethylene layer
Preteure Rating N20
SDR 6
Standord DINEO77 / DINGO73
Application freer expoedistllatos fr only ond hetng sons in dane, commerce ond indi
wldngs.
Cry ry
oo
203.4 20
x42 2B
s2254 32
x67 o
50x84 0
x105 a
75x125 75
90x15.0 50
Nox 18.4 no
T6015 160
Namie see
Piping System for Hydro-Sanitary Applications
cacao
ry
cl
34
a2
5A
87,
34
105
125
150)
18.4
266
132
166
212
266
332
20
502
0.0
na
1068
og
0.137
0216
0.359
01556
0.860
ced
1.963
2827
4208
8.955 PN20 PPR / FG / PPR Faser Pipes:
Moteriol + PRR BO with iterated fbergoss layer
Pressure Rating + PN2O
‘SOR 74
Stendord ‘DIN8O77 / DIN8O78
Application sanitary and heating systems in domesic, commercial ard indusrial buildings.
ee ry orc
maton Ea E
28 0.168
a5
2x 45 ois
156 | 0 56 I 0651
50369 30 69 |.029
our s 7 ie
75104 75 | 104 2.307
90x12.5 I 90 15 [ 3.318
110x152 no 152 5674
* Noten
Cosmoplast Plumbing Systems LONGITUDINAL EXPANSION:
‘The following schemes demonstrate some important cases:
i.
2 = ta
PF Fixed Point; PS~ Sliding Point
A. Exposed Installations:
Longitudinal expansion depends on the lemperature variation the pipes are exposed to. If the working
temperature of the system undergoes variations up to 10 -15°C the pipe elongation should be evalucted and
considered. Cold water pines have low linear exoonsion and hence can be neglected. But in cose of hot water
‘ond heating installations, the longitudinal expansion must be considered ond the installations must be planned
cond performed accordingly.
Thermal expansion of Polypropylene pipes can be evaluated using the following formule:
AL=axLx At
Where:
AL = Lineor expansion in mm.
= Coefficient of linear expansion = 0.18mm/mK
L_ = Initial pipe length in m.
‘At = The difterence between the temperature at which the system is instolled and the operating temperature.
Compensation of Longitudinal Expansion:
For exposed installations, the length variation due to longitudinel expansion should be compensated by a
calcviated and planned change of direction.
The free pipe length “Le” is the length of pipe thot should be kept free without clamping so as to compensate
for the exparsion. Its calculated with the following formula:
Is=Kx VdxAl
ing System for Hydro-Sanitary Applications Where:
Ls = Free pipe length in mm
AL = Linear expansion in mm
d= External diameter of pipe in mm.
K = 20 Constont for the PPR mater.
Exemple:
le pipe of 25mm diameter with 4m length, undergoes © potential lemperature veriation of 50°C. The thermal
‘expansion calculations result the following:
The variation in length:
AL = axbxAt = 0.18x4%50 = 36mm
‘The free pipe length:
ls = Kx¥dxAl = 20xV25 x36 = 600mm
The longitudinal expansion of plain PPR pipes can be icken directly from the below table
ee aed
o7 wiz | 2a | 36 | ane s er are
08 ize | 286 | see | saz 3 188 1024
09 iat | zea | a2 | 576 eet z 1182 |
19 ia | a2 | 40 | aa0 9a 1280
20 aa | 640 | 960 | 1280 1920 25.60
30 a0 | 90 | tao | 3920 : 2.400 i 3840
40 sa | 1280 | 1920 | 2560 a0 r 5120 |
30 oo | 1600 | 200 | 3200 f 4800 r 400
60 vo | 1920 | 2000 | 040 t ‘740 | 6720 | 7600
70 n20 | 20 | 2200 | «400 720 | 7840 | a960
80 vaso | 540 | asao | s120 | 6400 | 7680 | 9.60 | 102.40
90 wad | 7aa0 | aaa | 760 | 7200 | aad | ionao | Nisa
100 veo | 3200 | 4600 | 6400 | 8000 | 9500 | 11200 | 12800
Cosmoplast Plumbing Systems Pao
(Cosmoplast)
‘The longitudinal expansion ond free pipe length con be taken from the below diagram
toto 20t 30" 40" SOF 6? _ 70"
PIPE LENGTH (m)
seftibi titi tipiti tits
© 10 20 30 40 50 69 70 80 $0 100 110120130149 150 140170 180 Dlmm
Ls(cm)
100 Lt tet ETT
no
no
wot Hi
150
1
120
180
20
20
DIAGRAM (2)
220mm
25mm
222mm
350 PN 40mm
250mm
2
200 I
2 60mm
MINIMUM COMPENSATION SPACING FROM THE DEVIATION TO THE FIXED POINT
8
275mm
8 110mm — BO5mm
Piping System for Hydro-Sanitary Applications B, Concealed Installation
Concealed installations generally do not require ony special consideration for linear expansion as there is
enough room to eccommodote the expansion of the pipe os per the guidelines of installation according to DIN
1988. Where there is no room to accommodate such expansion, the material absorbs all the stress arising
from residual expansion,
CLAMPING THE PIPES:
When pipe clamping techniques are considered, two types of clamping joinis must
be identified; fixed peints and sliding points. Fixed clamps held the pipes in a rigid
manner, while a sliding point allows the pipe to move in the axial direction oF the ‘
pipe.
Fixed points divide the pipe network info individual sections. Given this, the possible
longitudinal expansion and the corresponding free length from the fixed pipe points,
must be colculoted.
Sliding points should be located so that the oxial movement of longitudinal expansion
isnot influenced by the fxed connection points. Given this, the siding Foints should not be installed on either side of
the fitings in order to avoid acting os fixed points
itis importont, that the clamp or fastening material dees not damage the surlace of he pipe. The ideal fastening material
for PPR pipes ore rubber lined clamps which ensure that no mechanical damage ofthe pipe sudace con occur
The following toble shows the effective spans between clamps for horizontel lines ot selected tempercture
differences:
ERs te)
25 vio 20 15 10 70 “s a
32 120 %5 % 5 20 75 70
40 V5 no 1 10 90 90 85 80
50 170 130 im 110 10 109 %
3 190 130 v0 130 120 lio 100
75 20 126 150 140 139 129 10
%0 220 160 140 150 150 0 195
iio 26 180 ia 70 1% 160 14
Cosmoplast Plumbing Systems PRESSURE LOSS:
The characteristics of PPR type 3 material enable to obtain at the exrusion phase very smooth walls (roughnet
0.0070) which reduces the friction losses and improves the performance of the whole system. These factors allow
using higher water speed in the circus wihout having negative effects in the system as the case in other piping
systems
‘The moximum allowed speed for cold water is § m/s, while for hot waier (higher than 70°C), it is advisable not to
excoed 3 m/s. The pressure losses in PPR Type 3 can be taken directly from following diagrams and tobles:
Pressure Loss Diagrams:
Zz
DIAGRAM(3) 7 =
T=10°C £ :
ha
%
r
DIAGRAM(4) 5
T=50°C 4
or A Resim of REAHBE 1 FETE
ing System for Hydro-Sanitary Applications Pressure Losses Tables:
PN 20 & PN 25 at 20°C
ee ee ne
oo |B | 0 | ome | oor | ono | om | coo | om | O00
«| 067 | 00s | aos | oe | om | cor | 00 | ono
ee R 029 O10 0,03 001 000 0,00 0,00 000
+ | os | ear | oo | oe | om | ao | on | om
om [ & | 9 | oz | oor | one | om | coo | 900 | 000
voz [014 | oe [005 | ona | coe | om | om
gy Rom [Tess | ee | eee | om | so | 9mm [eno
+ [om | or | on | oo | ons | oo | om | 001
x | ws | oa | ais | acs | one | aor | 000 | ooo
ens v O37 0,23 Ol 0.09 0,06 0,04 003 002
gos LR zea [oar | cai [oar one | cor | 000 | 000
vy [om | oz | aw | om | oor | con | 00a | ome
oo LB es | oa faa | a | ons | cor | om | om |
» | es1 | eae | 20 | ona | 00s | os | 004 | one
e [ase [ua | eas | oe | ope] aor |r| on
on y 0,58. 037 0,23 ON 009 0,06 0,04 003
co LF & | # [tae | as [om | ons [coe | oat | 000
v | 04 | o42 | 025 | 0, | 070 | a0 | 00s | ope
Fa a 2 TT
v | 07a | ons | 28 | one | on2 | cor | oes | ons
n|4s7 | 230 | o7 | om | os | co | oa | 000
bis v 0,88 055 034 0,22 O14 009 006 004
Rk | #2 [sas] ose) oa on eon | om | om
oi y 1,02 045 9A0 0,25 O16 010, 0,07 005
I Rg 176 325 A 0,40 O14 6,04 002 001
mate v az O74 OAs O29 O18 O12 0,08 006
oe LR) ae [aan [tae [oe [oi | eos | om | om
v 12 083 O51 0,32, 021 013 0.09 006
x | woe | _sz7_| we | os9 | oz | uo | oma | oni
Re ¥ 146. 092 O57 0,36 023 ont 0,10 007
Ho 738 [20 | sah |e oad a | 006] one
oe ¥ 29. 139 BS 0,54 035 G22 O15. OT
ow | ar [ao [ee [ane [ovo [os | ono
[29 | tas | us| oye | 04s | 0a | 020
Fe 7
v 3,65 23) 0,90, 036 0,25
a | wa | 436 | v3co | age | 14s | car | 020 |
we ¥ 438 | 277 | 170 | 108 | 069 | 04s | 00 | |
Flow rate (/S), R- Pressore losses (mbor/mi,v Flow speed (m/s)
Cosmoplast Plumbing Systems PN 20 & PN 25 at 20°C
tp ese ase 7s 1097 370. ie 0,51 021
Oe lw [om | 42 [20 weo | ae | ov | Tos | oss
a R sees | tazae | 8692 | 1343 | 637 | 208 | 089 | O87
: = am ssa_| 340 | 218 | 139 | oa? | oa | oan
We LL meee [arama [aes [aaa | [or
LT tog bar 397, 252 142 101 o7i 050
ao |B tora | szoar | 960 | ras | taro | 34a | 1a | 062
" ¥ vier | 739 | asa | 208 [as is | ost 057
ye LP) anor | ass | ins | aoa ae [| ae
¥ wis | 632 | 510 | 320 | 208 | 130 | om | os
00 Rk | 15210 | warns | 14456 | are | 1608 | 513 | B21 a9
v vor | 924 | se7 | 360 | 231 | 1A ia | o7i
me LS wer | eam | vee [ee [er ) aio | ee | im
=z 1603 | 1017 | ean | 396 | aa 19 |) aa | ove
a R | 718077 | 60.59 | 7306 | 4624 | 77.38 | 7.14 | 307 | 128
: ¥ ve] nor [480 | 432 27 73 iz | 088
eae | 5776 | e0270 | 73586 | He 2591 825 356) Var
[| ta00 [20 [az | aise | 300) tee | tc |_ ove
oa R | aears | sa3aa_| anor | aair | 296 944 | 1,08 168
¥ mas | 129 | 79a | S08 | 398 | 202 iaa_| 099
ea sasaas | 1052.78 | soese | 006 | sa70 | i070 459 190
Lv | an | 1386 550 540 BAT 27 us 1.08
= R | a7s9i0 | t9024 | seed | 1293 | 795 zo | 56 | 204
u v zs | v7 | 907 | 576 | azo | 2a 1 1a
quo | amiss | iasgar [aoe [vasa [anes [tans [56 | 29
¥ mes | i571 | 90a | oe | ava) aus |e [120
a R | 477053 | \4m96 | 43653 | 14068 | a7ne i493 | 69 | 268
" ¥ zat | 1663 | 1020 | 643 | ate | 260 | 188 127
ia a sv7a9 | isa | 40340 | tessa | s2i) | 164s | 7,66 398
«| m7 | 1786 | 1077 | 6a | ane 14 | 134
a R sesnay | vea4ss | saz7s | inaa | sry ieio | 775 | 320
: ¥ zz | eae | a3 | 720 | 462 | 289 | 2,04 Val
14+ Flow rate (V5), R= Prosar losses (berm ¥- low speed (ms
Piping System for Hydro-Sanitary Applications PN 20 & PN 25 at 20°C
Pe me maa | sas | ast mas sone | ons | rans | mis |
a8 R670 | 200876 | 5a5 | e774 W980 | 847 | 350
+1 soar | i941 | 1190 | 780 gor) 214 | 149
440 R 704163 | 2191/26 638,28 20487 287 | 9 3,80
«mais | oss | ina | tsa aie) 2m | 1s8
eR rernze | mares | ous | m7 2400.99 | Ail?
iB ¥ 33,6) 2125 13,03 8,28 332 204 1,63
Te Rk | eaias | 29107 | 7x10 | ana0 ar) toad | as
¥ 58 22,18 13,60 84 | 24 170,
R 903203 | 803,97 | 813,99 | 26155 22 as | 480
= v 36,54 23,10 1416 9,00 361 255 177
Rg 9750.18 | 3023.97 877,20 28) 60 29,33 12.51 515
32 ‘ wo | zoo | we | 906 | 6D 3 | 28 134
a ® caszea | 942,70 | agar | oars | aids | 1940 | sae
vas | ass | ts | 97 | 624 | am) 275 | 1m
a R ares | ioiose | seasa | jonay | s3e4 | 1433 5,90,
+ om | 500 | vas | toe | oar | ao nes | 198
® a7ass | 108074 | 34604 | visas | asap 528 | 629
oP ¥ 42,38 26,80 16,43 1044 670 4Ng 2,95 2,05
= 390097 | 15921 | 30095 | 12198 | 3622 | 1626 | 669
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+ #23 [2050 | 1670 | vee | 742 | ave ace | 200
80 g ‘S0B6,18 | 1466.24 467,74 154,25, 48,20 20,48 BAY
¥ 49,69. 3142 19,26 12,24 785 AN 346 2AT
fk s3ei,13 | 1ss0ze | 4e21 | 290 | soar 2140 | 086
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750 g 6154.64 | 177048 | 56352 186,21 5784 24,53 TOR6:
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How rate (V5), R- Pressure losses (mbor/ml, v - low speed (m/s)
Cosmoplast Plumbing Systems PN 20 & PN 25 at 80°C
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Piping System for Hydro-Sanitary Applications (Cosmoplast)
PN 20 & PN 25 at 80°C
a a
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Cosmoplast Plumbing Systems osmoplast
COSMOPLAST COMPOSITE POLYPROPYLENE PIPES:
The technology of Composite PPR pipes has been developed due fo the increasing need for PPR pipes that con be used
in applications where the normal plain PPR pipes can no! be implemented. This composite iechnology could offer easy
solutions 10 the expansion of PPR pipes and io the UV exposure in case of exiernl instiltions.
(A) Cosmoplast PPR / AL / PPR Stabi Pipes
The Polypropylene piping indusiry hos been witnessing major
innovations in recent times and in order to cater to the need
for these innovative products, Cosmoplost has extended
its polypropylene product range with the oddition of o new
Folypropylene (PP-R) / Aluminium (Al) composite pipe. This new
pipe system comprises of an aluminum layer, integrated within
the polypropylene pipe siructure. This innovative product is thus made of a unique combination of materials with each
‘adding their own benefits ‘o the final product.
Cosmoplas: FP-R/ Aluminium/ PP-R composite pipes for hot and cold water distribution systems are suitable for high
pressure potable water distribution systems in addition to o wide range of other hydro-sonitary epplications and will
provide on operationel service life in excess of over 50 years.
‘The exceptional reduction in thermal expansion of the PP-R/Al/ PPR composite pipes mokes this product on
extremely reliable and stable product for use in hot and cold water applications.
‘Cosmoplast PR/AL/PPR Stobi pipes ore manvlactured according lo the standards DINBO77 ard DINBO78 , PN25, Pipe
Series $ 2.0, SDR 5.0.
Fields Of Applications:
Cosmoplas! composite PPR/AL/PPR pipes are used for:
* Hot and cold potable water networks inresidenal, ndusiol ond conmercil buldngs. Le. hosp, hoes,
schools, ofices, factories etc.
* Chilled water networs in Air Conltioning systems providing on effective lightweight ond corosion fre substitute
steal pipes.
* Transportation of wide range of chemicals within industrial processes.
'* Piping networks for swimming pools facilities.
+ Compressed oir installations.
Cosmoplast PPR / AL / PE Pipes, UV Resistant for External Installations
FPR pipes ore offen used for extemal exposed
installations, in which case the pipework has to be
insulated to avoid direct exposure to UV light which may
damage the pipes. Cosmoplos! PPR/AL/PE. UV Resistant
composite ‘are the easy solution for exemol
installations due to the innovative combination betveen
FPR, Aluminium ard Polyethylene,
This technology is very similer to the Stabi PPR/AL/PPR
technology, however the external layer is made of
polyethylene instead of PPR. This external PE layer
provides the necessory protection to the PPR pipe due to
Piping System for Hydro-Sanitary Applications provides the necessary protection o the PPR pipe dve to its superior characieristics that enables it to resist direct exposure
to sunlight [UY)..
Cosmoplas PPR/AL/PE UV Resistant pipos provide the same outstanding performance as PPR/AL/PPR Siobi pipos in
terms of reducing the thermal expansion, thanks tothe aluminium layer integrated jn the sructue of his pipe. Therefore
PPR/AL/PE UV Resistont Pipes can be used for the same applications as he PPR/AL/PPR Stabi pipes in addition fo the
exposed external installations.
‘Cosmoplas' PPR/ AL/PE UY Resistant Pipes ore manufactured according to the standords DIN6077 and DIN6O78 ,
PN25, Pipe Series S 2.0, SDR 5.0.
(C) Cosmoplast PPR / FG / PPR Faser Pipes
‘Cosmoplas! PPR/FG/PPR Faser pipes are composite pipe consist of an integrated middle layer of special formulated
fibregloss (FG) impeded beween an intemal and external PPR layers.
The presence of fibregless layer increases the strongth ofthe pipe in such a way thot the pipe can be produced as SDR
7.4 but with pressure rating of N20 instead of PN16, which means bigger ID and higher flow compored io SDR 6 PN20
Pipes. The expansion of these pipes is olso reduced fo a clmos the same expansion of PPR Siabi pipes.
‘Cosmoplast PPR/FG/PPR Faser pipes ore manulactured according to the standards DIN8077 and DINBO78 , PN20,
SOR7.4.
COMPOSITE-TECHNOLOGY:
‘With the PPR/AL/PPR/Stabi and PPR/AL/PE UV resistant pipes the, lineor thermal expansion is reduced by atleast 75%
when compared to standard FP-R pipes and hence hes ‘he Following characteristics.
* The coefficient of linear exponsion is olmost identical io that of metal pipes.
+ In comparison with other plasic pipe systems the supporting clamp intervals can be increased leading to a
reduction in the number of mounting clips being used.
+ Optimum cos!-performance ratio in comparison fo metel pipes,
* Lower weight than equivalent metal pipes.
+ High impact strength.
Cosmoplast Plumbing Systems PIPE DIMENSIONS:
The Dimensions of Cosmoplast Comoposite PPR/AL/PPR Stabi and PPR/AL/PE UV resistant pipes are detailed in the
below table
20 21.60
B 26.80
2 29.30
40 42,00
50 52.00
3 6500
75 7.00
Piping System for Hydro-Sanitary Applications
4:10
50
450
B10
1010
1270
1570 EFFECTIVE CLAMPING DISTANCES:
Effective clamping distance for Composite PPR/AL/PPR and PPR/AL/PE UV resistant pipes,
‘CLAMPING DISTANCE (en)
aa)
tea 205 2 185) 18
a
75 22 24 2a 2 195
30 Ex 22 22 23, z
110 25 23 2a. 2 2
EXPANSION OF PPR COMPOSITE PIPES:
The expansion of composite PPI/AL/PPRand PPR/AL/FE UV resistont pipes are 75% less than the normal PPR pipes
as noted in the below ‘able.
orto
Ha) b
a1 093 | aoe | 00 ous
02 096 [ia | one 030
a3 a 045
oa iz | oz | 0 0,80
05 015 | 030 | 045 075
08 ore [ose | oa 090
a7 021 a7 | 0,68 1.05
08 2a [ae | are 120
a9 a7 | ose | om 1,35
10 030 999 150
20 ogo | 20 | 1,80 3,00
30. (090 [180 | 2.70 450
40 120 | 240 | 340 600
50 130 | 300) | 4.50 7.50
40 1a0 | 340 | 40 | 7.20 | 9,00
70 210 | 420 | 430 | 80 | 1080
80. 240_| seo | 720 | 9.40 | 1200
90 270 [540 | 810) | vos | 1380
100 300 | 400 | 900 | 1200 | 1500
Cosmoplast Plumbing Systems FUSION WELDING PROCESS
CCosmoplas! FPR pipes end fitings are jointed using heat
process colled fusion welding, The process is very simple ani
rarulls in inseparable water tigh! joint, Itis carried out using o
cece fusion welding machines that simultaneously heat th
intemal surface ofthe firing and the external surlace of he pipe
which are then joined together \o form inseparable woter Fight
joint.
The following sections demensrote the basic procedure for
fusion welding process for plain and composite PPR pipes.
Welding Plain and PPR / FG / PPR Faser
Pipes:
The folowing stops describe the steps ofthe welding process:
1. Preporethe welding machine by fitting itwith the welding
des of the diometers to be welded. Connect the plug
to the 220 V power supoly socket and wait until the
machine reeches the working temperature (250°C ).
2. Cut the pipe af right angles to the pipe axis using
suitable pipe cutter,
3. Remove ony burrs or cutting chips by deburring the
ccuting area,
4. Mark the welding depth on the pipe using a suitable
marker.
5. Viithout tuning insert the end of the pipe into the
haoting sleeve Up 10 the marked welding depth and ot
the same time side without turning the fiting into the
other side of the heating ‘ool up to the stop.
6. Leave the pipe end fiting on the heating tool unil the
heoting time is elapsed.
7. At the end of the heating time, remove the pipe ond
filing from the heating tool and push them immeciately
into each other up to the mark indicating the welding
dogth. this stoge the depth mark will be covorad by
‘he welding bead. During this process, do nol rotate the
pipe and fitting relative te each other.
8. Allow the joint to cool fully before using.
Piping System for Hydro-Sanitary Applications Welding Composite PPR / Al / PPR Stabi and PPR / Al / PE UV Resistant pipes:
The welding process of composite pipes is identical to hot for
plain FPR pipes. However, the extemal and intermediate layers
should first be shoved off before proceeding in the fusion
process.
The folowing steps describe the steps ofthe welding process:
1. Prepare the welding machine by fing it with the welding
dies of the diameters to be welded. Connect the plug
to the 220 V power supply socke! ond wait until the
machine reaches the working temperature (260°C),
2. Cu the pipe at right angles to the pipe axis using
suitable pipe cutter
3. Remove any burrs or cutting chips by deburring the
cutting area.
4, Use the pipe shoving fool fo peel off he outer layer (PPR in
case of tabi pipes er PE in caze of UV resistant pipes) ond
the intermediate aluminum layer. This con be done by hl
pushing the end of he composite pipe inside the shoving
fool until it reaches the stops inside the shaver. It is not
necessary fo mork the welding depth as the stop inside the
shaving lool sos the correct welding depth,
5. Without turning insert the end of the pipe into the
heating sleeve up to the morkad welding depth and at
the samme time slide without turning the fitting into the
cher side of the heating tool up to the stop.
6. _Laove the pipe ond fiting on the heating tool until the
heating time is elopsed.
7. At the end of the heating time, remove the pipe and
{iting from the heating ‘ool and push them immediately
Into each offer up to the mark indicating the welding
depth, At this stage the depth mark will be covered by
the welding bead. During this process, do not rofate the
pipe and fifing relotiveto each other
8, Allow the joint te coal fully betore using.
Pipe bi Te ed ete Cooling Time
co mm) SS) Co) (mins)
20 14 4 2
a 15 4 2
32 165 6 4
40. 18 6 4
50 20 6 4
a a a é
15 26 10 8
0 2 10 8
no 325 10 8
Cosmoplast Plumbing Systems The elecre-hision welding process is used for emergency repairs or when welding has to be dene in small places or in
positions not assessable by the pelylusion welding machine.
Electro-fusion Welding Process
Electro-Fusion process is carried out using special welding machine and PPR Electro-Fusion sockets. The Eleciro-fusion
socks are provided with 2 socket ends that can be welded inc single operation.
‘The Hlecro-Fusion sockets include builtin resistance coil in their body, the welding machine sends current through the
resistance cil thal couse he PPR material fo mel and therefore the two sides ofthe socket and the pipes are fused ogether
at fhe some time.
The lero fin seks hye stepson hina roe up wic he pipe should be sere isi he socket. These
stops con be removed vith sharp blade in cate the alecho-Fusion sockets are to be used as sliding couplers.
‘The elecro-hsion sockets have two pins on he external surface, to which the welding machine is connected while performing
th waldng pres. The we nds wl appear cringe welding precede he welding longer hs
Alter performing the electro-usion proces, the interne surface ofthe socket and the external surface of the pipe willbe fused
together.
Qualiy eletro-{uson join’ are guaranteed only if he socket and pipe surfaces are free from meisture, dir and grease.
The elcirosusion process is done as detiled below:
1. Cut the pipe at right ongles to the pipe axis using
suitable pipe cutter.
2. Clean the parts ofthe pipe to be welded and the fitting
in order to aycid any dust or sand that might damage
the quoliy ofthe joint
3. Remove the welding elacirofusion sockets from their
protective packing and immediately fi the pipes ends
in the welding socket; the correct depth of connection’
is when the pipe touches the stops.
4. Hold the pipes in their position during the welding
process.
5. Connect the welding machine to the welding sockat
and stort the welding machine. The springing out of
the two indicator pins indicates that the heating time
has ended.
6. Disconnect the welding mochine from the welding
socket.
7. When welding is completed, its recommended not to
apply any mechanicol stress (by deflections, torsions,
‘ractions) to the joint for at least 20 minutes.
Piping System for Hydro-Sanitary Applications HANDLING, STORAGE AND TRANSPORTATION
PPR pipes and fitings should be hancled with care considering the realience of hese pines and fHinge. Fansporation, storage and
hndlirg should be done tcking inl consideration the below elrectons and feacastions
Handling
* Teke coll reasonable care when handling FPR, poriculay in very cd conditions when the
material is reduced,
pact srength ofthe
© Do ot hrow oF dp pipes, or drog hem along hard sulaces,
© Dornot scratch pipes against hord surfaces or crag them olong the ground
+ Incose of mechanical handing, use protective sings and padded supports. Metal chains ard hooks should not moke
dict contact wih he pipe
Storage
‘PPR Pipes inings should be sored in covered areas away fom drect sun light
© [Link] deformation over lime, piost should be socked on a fat bate or on a lavel ground with maximum stack
height of 1.50,
‘© Provide side sippot ol Im cents
Sore all meters in wel-ventlae, shody conditions in covered stores
+ Avoid direct exposure to snligh foe long petods
+ beop pipes in thir mon packing and fitings in her xginel packaging url raquied for use
Ideally, stacks should contin ono dicmtr pipe size only. Where this isnot possible, sock largest diameter pipes at
bose of stack
= Dorrot place heavy tems on top the pipes
‘© Pipe should ba kept clean at much as possible, as his may save cleaning fine while preporing pipes for welding
While sors a ste or during temporory sorage outdoor, PPR Pipes ond itings should be covered with rope shee!
for piowcion kom UW,
Cosmoplast Plumbing Systems * While transport, pipes stoudd be arranged safely on tucks voiding crossing, bending ond over stocking.
Transport
‘+The pipes should avo be uly siopoied ove tho tl langh
* roger protection should be provided if chains or cords are used toe down the load In order to avold damaging he
Pipes
SUGGESTIONS FOR THE CORRECT HANDLING OF PP-R SYSTEM:
+ Handle Pipes with care, and avoid hard impacis at the end of the pipes.
‘+ Use suitable sharp cutiing fools to cut the pipe with no burrs.
‘+ Donat twist the pipe othe fiting afer joining logether. Alignment up to 5 degrees relative to the ax of the
pipe con be done immedictely afer joining,
‘+ Protect the pipes from sunlight end rain during storage and on site.
‘+ Do not use a flome 10 bend the pipes; heoting wth hot air up to 140°C can be used when needed,
+ Use Teflon sealing topes where necessary,
‘+ Avoid heavy and sharp loads on the pipes.
1+ Follow the insiructions for joining process.
‘© Follow the right techniques for expansion compensation.
‘+ Alwoys protec he pipes from direct exposure fo sunlight by proper insulation or pointing.
‘+ When connecting two threaded fitings, use resonable quantity of eflon sealing tape and avoid sing
excess quantity.
Piping System for Hydro-Sanitary Applications PRODUCT RANGE
‘Cosmoplasi PPR pipes to DIN 8077/DIN 8078 and fiings to DIN 16962 PN 25
wee N Cosmoplast Plumbing Systems PRODUCT RANGE
PPR PIPES
=
=
aa
An. No.
Pr 16/20
Pr 16/25
Pr i6/ 32
P16 / 40
Pr 10/50
16/63
Pr 16/75
16/90
PP 16/ 110
PP 16/160
At No,
P20 /20
20/25
PP 20/32
PP 20/40
PP 20/50
P20 /43
20/75
20/90
PP20/ 110
720/160
ee sd a
Ps 25/20
5.25/25
Ps 25/32
25/40
P5 25 / 50
Ps25/ 63
75.25/75
525/90
P525/110
Piping System for Hydro-Sanitary Applications
ed
ed
20
25
Cd
Reta)
28
a5
44
ss
09
a6
108
129
13.1
219
Coat
3.4
42
54
a7
83
10s
125
15.0
18.3 LE Rah CAAA UMM!
PPR FITTINGS
Bcc
‘at No
7025/20
9025 /25
129/32
925 /40
*u25 /50
p28 /63
re
720/20
20/25
20/32
P20 /40
PP20/50
PP20/63
P20/75
720/90
20/110
20/160
‘at Ne
PP20-20
Pp20-25
P2032
P20. 40
PP20-50
P20. 50
Cie
20
5
32
BSS
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20
6
2
40
30
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75
0
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20
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20
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10
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34
42
34
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83
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24
42
54
67
83
105
125
150
183
266
eyed
34
42
54
67
83
105
eyed
800
504
ws
120
108
86
4
36
20
Cosmoplast Plumbing Systems (Cosmoplast
cs
P-E90-20
P E90 25 i a
E9032 32 150
40 40 cs
P-£90-50. 50 50
£00.63 a o
E9075 ws 24
£90.90, 9% 8
P-E90- 110 110 7
PEHO- 160) 1 q
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25 s
32 216
40 160
50
a
Piping System for Hydro-Sanitary Applications Cea) caren
25220225 720
2010 | 120
B51BiD 20
92x 20x32 20002
212513 ‘180
Tema ae
20135240 135
P-T-504050 | 50x d0x50
F-7-692089 63420263
P.1-907590 | 90x75x90 | 14
F-T- 11090110 110420 110
T-11063110 | 110%63x 110 |
NO7S110 110x750
PF 11090v10" | 110290" 110" |
F-T-160110180 160.x110x 160
eon
Cosmoplast Plumbing Systems REDUCER SOCKET FX F
peasi7s2 | 75x32
P-RS-7540 75x40
PRs-7550 | 75x50 |
7-85-7563 75463
PRS: 9052 90«32
88-9040 90 40
PRS750 | FOKSO a
P-RS-9063 90x63 2
[Link]-9075 | 90K75 | 3%
30
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#95. 11075 NOx75 u
[Link]-11090 | 10x90 20
P-RS-160110 10x10 10
P-£C-20 20
recess
2
=.
Pec 50 +0
PeC-63 | a
P-EC-75 75
Pr ec-90 90
P-EC-160 no 24
Piping System for Hydro-Sanitary Applications Arid
‘Aa. No.
P-cR-29
PCR. 25
PCR. 32
P-cR- 40)
ae
08-20
Pa. 25
reap -32
An No,
P-58-20
P8825
#-88-32
Ai Ne
P1820
PB.25
P-B-32
Co
2
25
2
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20
3
2
20
5
2
20
2
eyo
400
250
150
Peel
Cer
27s
135
ee
185
ior
56
Cosmoplast Plumbing Systems FEMALE THREADED SOCKET
Cars
Piping System for Hydro-Sanitary Applications
an a Cycom
PFS 20% 2005 109
[oe 20
Pts-251% 20 360
popsam | 26a 300
5-32 ma 2
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a
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